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M.A.AL-KAWARI EST.

P.O. Box 2243, Al-Khobar 31952


Saudi Arabia

WEEKLY QUALITY REPORT


January 23, 2015

ONSHORE MAINTAIN POTENTIAL PROJECTS CONTRACT NO. 6600026615

TABLE OF CONTENTS

1. TABLE OF CONTENTS

2. WEEKLY PROGRESS REPORT(ENGINEERING)

3. QA/QC ORGANIZATIONAL CHART

4. QA/QC PERSONNEL MOBILIZATION FORECAST

5. NON CONFORMANCE REPORT (NCR) LOG - INTERNAL

6. WEEKLY WELDER REPAIR RATE REPORT (SATR-W-2013)

WEEKLY & CUMMULATIVE WELD STATUS REPORT (SATR-W-


7.
2019

8. SPECIFIC PROCEDURE SUBMITTAL


M.A.AL-KAWARI EST.
P.O. Box 2243, Al-Khobar 31952
Saudi Arabia
CONTRACT NO : 6600026615 ACTIVE JOB LIST
ONSHORE MAINTAIN POTENTIAL PROJECTS
WEEKLY PROGRESS REPORT
AS OF January 23, 2013
ACTUAL
S/N BI JO AREA TITLE ERA ERC MCC REMARKS
COMPLETION %

REPORTS AWAITED FROM ENGINEERING


M.A.AL-KAWARI EST.
P.O. Box 2243, Al-Khobar 31952
Saudi Arabia

Quality Assurance / Quality Control Organizational Chart

JOHN MENDIOLA
GENERAL MANAGER

QUALITY SYSTEM AUDITOR


RANDELL S. RELLES

INDEPENDENT
LABORATORIES
MUTTHAN KANAGASOORIYAM SAUDI ARAMCO
& SUB-
CONTRACTORS QA/QC MANAGER
PROJECTS INSPECTION UNIT
SAP # 70011148
PETROSPECT
SOGEC NDT
HACO
AL-HOTY M SHARIQUE ANWER
CRTS
QC SUPERVISOR
FUGRO-SUHAIMI

R MANOJ CHANDRASEKARAN M.
DOCUMENT CONTROLLER NDE CO-ORDINATER

WELDING/MECHANICAL INSPECTORS

CIVIL INSPECTORS 1. HANIF MUHAMMAD (MECHANICAL)

1. DEVENDRA BUDHATOKI (SAP # 70013086)

2. SANTHOSH K. (WELDING)

3. K V S V GIRI(WELDING)

ELECTRICAL / INSTRUMENTATION
INSPECTOR
1. RUBEN D ISIDRO PAINTING / COATING INSPECTOR
2. REYNALDO A. BARROGA

1. MOHAMMAD THASIM
M.A.AL-KAWARI EST.
SAUDI ARAMCO VENDOR NO. 10005707
Trading & General Contracting ONSHORE MAINTAIN POTENTIAL PROJECTS
P.O.BOX 2243, AL-KHOBAR 31952 CONTRACT NO. 6600026615

SAUDI ARABIA

QA/QC PERSONNEL MOBILIZATION/DEMOBILIZATION FORECAST SCHEDULE

SAP NO./ APPROVAL


S/N NAME BADGE NO. DISCIPLINE VACATION DATE
REF.

1 M. KANAGASOORIYAM 7545913 70011148 QA/QC MANAGER MARCH 2015

2 MD SHARIQUE ANWER --- SAOUPD/L-275/2014 QC SUPERVISOR MAY 2015

3 DEVENDRA B. 7708392 70013086 CIVIL INSPECTOR JANUARY 2015

4 HANIF MUHAMMED --- SAOUPD/L-184/2014 MECHANICAL INSPECTOR April 2015

SAOUPD/SACU/T-
5 SANTOSH KUMAR --- WELDING INSPECTOR MARCH 2015
363/44

6 Ruben D Isidro SAOUPD/L-252/2014 E&I INSPECTOR SEPTEMBER 2015

7 K V S V GIRI --- SAOUPD/L-275/2014 WELDING INSPECTOR SEPTEMBER 2015

COATING / PAINTING
8 MOHAMMED THASIM SAOUPD/L-094/2014 MARCH 2015
INSPECTOR

9 CHANDRA SEKARAN MOHAN SAOUPD/L-094/2014 NDE CO-ORDINATOR JULY 2015

10 MANOJ R SAOUPD/L-094/2014 DOCUMENT CONTROLLER JULY 2015


M.A.AL-KAWARI EST.
P.O. Box 2243, Al-Khobar 31952
Saudi Arabia
CONTRACT NO : 6600026615
ONSHORE MAINTAIN POTENTIAL PROJECTS
NON CONFORMANCE REPORT (NCR) LOG - INTERNAL
AS OF January 23, 2015
M.A AL-KAWARI
NON CONFORMANCE LOG
NCR DATE LOCATION/ CLOSE OUT
DISCIPLINE DETAILS OF NON-CONFORMANCE CORRECTIVE ACTION STATUS
No. IDENTIFIED PROJECT DATE
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008) Rev 3 6/30/08
SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER REPORT DATE

WEEKLY WELDER REPAIR RATE REPORT(HWYH) SATR-W-2013 15-Dec-09 23-Jan-15


PROJECT TITLE WBS/BI/JO NUMBER CONT./SUB-CONT. LOCATION

ON SHORE MAINTAIN POTENTIAL PROJECTS M. A. AL-KAWARI EST. FABRICATION SHOP / FIELD


SAUDI ARAMCO USE ONLY
SATIP ACTIVITY NUMBER CONTRACTOR INSP LEVEL SUB-CONTRACTOR INSP LEVEL ARAMCO INSPECTION LEVEL QTY INSP MH's SPENT TRAVEL TIME
SATIP NUMBER

SATIP-W-012-01 3.16 H R

WEEKLY WELDER REPAIR RATE REPORT


LINEAR/JOINT BASIS

THIS WEEK CUMULATIVE THIS WEEK CUMULATIVE


ITEM

WELDERS
SYMBOL REMARKS
NAME NUMBER
NUMBER NUMBER REJECT NUMBER NUMBER NUMBER OF REJECT NUMBER NUMBER NUMBER REJECT NUMBER NUMBER NUMBER REJECT
JOINTS
JOINTS JOINTS % JOINTS JOINTS JOINTS % INCHES INCHES INCHES % INCHES INCHES INCHES %
REJECTE
WELDED RT JOINT WELDED RT REJECTED JOINT WELDED RT REJECTED INCHES WELDED RT REJECTED INCHES
D

### ### ### ### ### 10% 100% 10% 100% 10% 100% 10% 100% 10% 100% 10% 100% 10% 100% 10% 100% 10% 100% 10%

11 ABRAR ALAM ARM 1.00 0.00 0.67 0.00 0.00 0.00 0.0% 1.0 0.0 0.7 0.0 0.0 0.0 0.00% 31.4 0.0 21.0 0.0 0.0 0.0 0.00% 31.4 0.0 21.0 0.0 0.0 0.0 0.00%

24 ROGER C. BORNIDOR RCB 4.00 0.00 2.00 0.00 1.00 0.00 50.0% 4.0 0.0 2.0 0.0 1.0 0.0 50.00% 125.7 0.0 62.9 0.0 0.0 0.0 0.00% 125.7 0.0 62.9 0.0 0.2 0.0 0.24%

38 ASLAM MIYA ASM 1.00 0.00 0.67 0.00 0.00 0.00 0.0% 1.0 0.0 0.7 0.0 0.0 0.0 0.00% 31.4 0.0 21.0 0.0 0.0 0.0 0.00% 31.4 0.0 21.0 0.0 0.0 0.0 0.00%

39 SHANMUGAN M. MOHAN SMM 0.67 0.00 0.33 0.00 0.00 0.00 0.0% 0.7 0.0 0.3 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00%

42 RAJU RAM RJR 0.67 0.00 0.33 0.00 0.00 0.00 0.0% 0.7 0.0 0.3 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00%

43 AZAD ANSARI AZI 0.67 0.00 0.67 0.00 0.00 0.00 0.0% 0.7 0.0 0.7 0.0 0.0 0.0 0.00% 21.0 0.0 21.0 0.0 0.0 0.0 0.00% 21.0 0.0 21.0 0.0 0.0 0.0 0.00%

44 RAJ KUMAR RAY RKR 0.67 0.00 0.33 0.00 0.00 0.00 0.0% 0.7 0.0 0.3 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00%

46 ARNOLD LIBAN LUNAR ALR 1.00 0.00 0.33 0.00 0.00 0.00 0.0% 1.0 0.0 0.3 0.0 0.0 0.0 0.00% 31.4 0.0 10.5 0.0 0.0 0.0 0.00% 31.4 0.0 10.5 0.0 0.0 0.0 0.00%

47 NAZIM KHAN NOOR HASSAN NZK 0.67 0.00 0.33 0.00 0.00 0.00 0.0% 0.7 0.0 0.3 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00% 21.0 0.0 10.5 0.0 0.0 0.0 0.00%

49 SANTOSH KUMAR S SAH SKR 1.00 0.00 0.33 0.00 0.00 0.00 0.0% 1.0 0.0 0.3 0.0 0.0 0.0 0.00% 31.4 0.0 10.5 0.0 0.0 0.0 0.00% 31.4 0.0 10.5 0.0 0.0 0.0 0.00%

50 ANIL SAH DAROGA SAH ANS 0.67 0.00 0.00 0.00 0.00 0.00 #DIV/0! 0.7 0.0 0.0 0.0 0.0 0.0 #DIV/0! 21.0 0.0 0.0 0.0 0.0 0.0 #DIV/0! 21.0 0.0 0.0 0.0 0.0 0.0 #DIV/0!

CONSTRUCTION REPRESENTATIVE NAME S M LAURENTE SIGN DATE

QC INSPECTOR or SUPERVISOR NAME MD SHARIQUE ANWER SIGN DATE

SAPMT REPRESENTITIVE NAME MR. AMEER HASSAN SIGN DATE

PID REPRESENTATIVE NAME MR. ABDUL QADEER SIGN DATE


SAUDI ARAMCO ID/PID - REV 0 (Standards Cutoff - August 2004)
SATR NUMBER DATE APPROVED QR NUMBER DATE
SAUDI ARAMCO TEST REPORT
WEEKLY and CUMMULATIVE WELD STATUS REPORT SATR-W-2019 15-Dec-09 23 Jan, 2015
PROJECT TITLE WBS/BI/JO NUMBER CONTRACTOR/SUBCONTRACTOR LOCATION

ON SHORE MAINTAIN POTENTIAL PROJECTS (HWYH) 10-00060 & 10-00791 M. A. AL-KAWARI EST. FAB. SHOP / FIELD
SAUDI ARAMCO USE ONLY

SATIP NUMBER SATIP ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL MAIN CONTRACTOR (LSTK) INSP. LEVEL SAUDI ARAMCO INSPECTION LEVEL QTY. INSP. MHR's SPENT TRAVEL TIME

SATIP-W-012-01 3.16 H R

PROJECT WELD STATUS REPORT

WEEKLY WELD REJECTION STATUS FROM 17 Jan, 2015 TO 23 Jan, 2015


A B C D E F G H I J K L M N O P Q R

Weld Length Reject Rate Reject Rate


Tracer Joints Reject Rate
Joints RT RT RT RT Joints Number Length Weld (%) (%) RT
Welds Re-Shoot RT Alarm
Categories Welded Requested Completed Accepted This Rejected Re-Shoot of RT'd Defects Joint Linear Backlog
Required Last Week Backlog (Green-<5%)
This Week This Week This Week Week This Week This Week RT Crews (Inches) (Inches) Method Method Alarm
This Week (Backlog) (Red>5%)
This Week This Week This Week This Week

1 100% 12 12 6 5 1 0 0 0 1 188.4 0.15 16.67% 0.08% 6 6 17%


Fab Shop Welds

2 10%+ 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!


Additional
3 Welds 100% 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

4 Sub-Total 12 12 6 5 1 0 0 0 1 188 0 16.67% 0.08% 6 6 17%

5 100% 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!


Field Welds

6 10%+ 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!


Additional
7
Welds 100%
0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

8 Sub-Total 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

WEEKLY
TOTALS
12 12 6 5 1 0 0 0 1 188 0 16.67% 0.08% 6 6 17%

CUMULATIVE WELD REJECTION STATUS FROM 17 Jan, 2015 TO 23 Jan, 2015


A B C D E F G H I J K L M N O P Q R

Weld Length of Reject Rate


Tracer Tracer Reject Rate Reject Rate
Joints RT RT RT RT Re-Shoot Re-Shoot Length Weld (%) RT
Welds Welds (%) RT Alarm
Categories Welded Requested Completed Accepted Rejected Required Completed RT'd Defects Joint Backlog
Required Completed Linear Method Backlog (Green-<5%)
To Date To Date To Date To Date To Date To Date To Date (Inches) (Inches) Method Alarm
To Date To Date To Date (Red>5%)
To Date To Date To Date

1 100% 12 12 6 5 1 0 0 0 0 188.4 0.15 16.67% 0.08% 6 6 17%


Fab Shop Welds

2 10%+ 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

Additional
3
Welds 100%
0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

4 Sub-Total 12 12 6 5 1 0 0 0 0 188 0 16.67% 0.08% 6 6 17%

5 100% 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!


Field Welds

6 10%+ 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

Additional
7
Welds 100%
0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

8 Sub-Total 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 0 0 #DIV/0!

COMMULATIVE
12 12 6 5 1 0 0 0 0 188 0 16.67% 0.08% 6 6 17%
TOTAL

PREPARED BY: QC VERIFIED BY: REVIEWED & VERIFIED BY: REVIEWED BY:
CONSTRUCTION REPRESENTITIVE QC INSPECTOR/SUPERVISOR MAIN CONTRACTOR or LSTK REPRESENTITIVE PID REPRESENTITIVE

NAME DENNIS NAME M SHARIQUE ANWER NAME M.A AL-KAWARI EST NAME ABDUL KHADEER

SIGN SIGN SIGN SIGN

DATE DATE DATE DATE


M.A.AL-KAWARI EST.
P.O. Box 2243, Al-Khobar 31952
Saudi Arabia
CONTRACT NO : 6600026615
ONSHORE MAINTAIN POTENTIAL PROJECTS
SPECIFIC PROCEDURES APPROVAL
AS OF JANUARY 23, 2015

APPROVING DATE OF
S/N LOCATION PROCEDURE NO. REV. NO. DESCRIPTION
AUTHORITY APPROVAL
SAOUP/SACU/T/
1 HWYH 00 ASPHALT MIX DESIGN SAPIS/RAPIU 30-Sep-14
449/14
SAOUP/SACU/T/ 1. MIX DESIGN, 2.MARL TEST REPORT, 3.GROUT
2 HWYH 00 SAPIS/RAPIU 30-Sep-14
294/14 MATERIAL, 4.CONCRETE.
SAOUP/SACU/T/ WPS 1. KWR-19 Rev 1, 2. KWR-18 GMAW Rwv 1, 3.KWR-11
3 HWYH SAPIS/RAPIU 3-Nov-14
569/14 GTAW REV-1.
SAOUP/SACU/T/
4 HWYH WELDER JCC CARD SAPIS/RAPIU 20-Nov-14
629/14
SAOUP/SACU/T/ WPS 1. KWR-19 GMAW Rev 1, 2. KWR-18 GMAW Rev 1,
5 HWYH SAPIS/RAPIU 11-Jan-15
327/14 3.KWR-11 GTAW REV-1, 4. KWR-17 GMAW Rev 2.
SAOUP/SACU/T/
6 HWYH WELDER JCC CARD (WPS-KWR-19 Rev-0) SAPIS/RAPIU 18-Jan-15
042/15
SAOUP/SACU/T/
7 HWYH 00 PROJECT QUALITY PLAN SAPIS/RAPIU 29-Jan-15
327/14

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