TIGHTWELL FASTNERS

Process Control Standard

Shaft Comp T/M
Part Assy. Name Department Control Plan 582B Cust. Name
Rev. Gear
VENDOR
Spacer T/M Rev.
Name Part Kapil Katyal Q.A. Head Original Date 28.06.2014 M/s MSIL
Gear
Core Team
Part Assy. 24550 - 76M00 P.Mukerjee Prod. Head Rev. No. 2 Supplier Code
MODEL YE3
Number Part 24550 - 76M00 Balvinder Design Deptt. Rev. Date 3/3/2016 T092

Process
Standard Control Control In Sampling Rec.
Sr. No. Descript Process Machine Control Parameter Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No
ion
If found beyond
- 0.041 R.M.I.R. tol. O/S Dia. Mat.
10B Raw Material Supplier 24550 - 76M00 ø28.40/28.50 O/S Micrometer L.C.=0.01mm. By Road Inspector Yes
Ø28.00 - 0.020 (Sampling Plan) Reject & inform to
supplier
If found beyond
Q.C.
Supplier Test Certificate / 1Pc. - 3months tol. Grade Mat.
M/s Upper India Grade EN8D/S45C EN8D - Inspector Yes
Out Source (out Side Lab) Reject & inform to
incoming
supplier
If found beyond
No Dent, Crack, No Dent, Crack, Q.C.
M/s Modern tol. Appearance
Appearance Pitted, Rusty, Deep Pitted, Rusty, Visually - Inspector 100% Yes
Steel Mat. Reject &
marks Deep marks incoming
inform to supplier
If Color coding is
Q.C.
not done, codify
Color Code - Blue Visually Confirmation - Inspector Every rod Yes
before accepting
incoming
for storage

Blank Cutting I. 5Pcs. / Setup Yes

30B Traub M/c Length 17.50 ±0.1 17.90/18.10 Vernier Caliper=LC-0.02mm.
(24550M76M00) W. 2Pcs. / 2Hrs No
If found beyond
- 0.041 I. 5Pcs. / Setup Yes tolerance
O/S Dia. Ø28.20/28.30 O/S Micrometer L.C.=0.01mm.
ø28.00 - 0.020 W. 2Pcs. / 2Hrs No dimension put in
- 0.030 Vernier Caliper=LC-0.02mm. / I. 5Pcs. / Setup Yes reject & rework

Plastic Bins
I/S Dia. ø15.50/15.70 bins, After that
ø16.00 - 0.050 Plain Plug Gauge W. 2Pcs. / 2Hrs No
reset the machine
(Chamfer Dia.)
(Counter Dia.)

Vernier Caliper I. 5Pcs. / Setup Yes and recheck

Counter Dia. 2.00 ± 0.50 Ø17.40/17.50
L.C.=0.02mm. W. 2Pcs. / 2Hrs No dimensions then
Vernier Caliper I. 5Pcs. / Setup Yes Ok continuous the
Chamfer Dia. 2.00 ± 0.50 Ø26.50/26.60 machine for
L.C.=0.02mm. W. 2Pcs. / 2Hrs No
production
Profile Projector / 2Pcs. / Setup
Angle 20° ± 45' 20° I. Yes
Bevel Protector 2Pcs. / 4Hrs
2Pcs. / Setup
Concentricity 0.05 w.r.t.A Dial Indicator I. Yes
2Pcs. / 4Hrs
Legend R-Patrol Inspection Date Prepared Appd.
for AM-Automatic Meas. Vendor
control W-Operator
In charge P-Process approval MSIL

Perpared By:- Checked By:- Approved By:-

 Process
Standard Control Control In Sampling Rec.
Sr. No. Descript Process Machine Control Parameter Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No
ion
I-Inspector Rev. No./Dt. Description Appd. by.
Process Parameter
During Setup/
Production 32 Pcs. Feed Chart Setter Setting Yes
Approvel
During Setup/
R.P.M 500~600 Techo Meter Setter Setting Yes
Approvel
During Setup/
Spindle Run out 0.020mm Dial Indicator Setter Setting Yes
Approvel

Vernier Caliper I. 5Pcs. / Setup Yes

40B Facing,Boring & Counter CNC Lathe M/c Counter Dia. 2.00 ± 0.50 Ø16.65/16.75
L.C.=0.02mm. W. 2Pcs. / 2Hrs No
- 0.030 D.Vernier Caliper=LC-0.01mm. / I. 5Pcs. / Setup Yes

Plastic Bins
I/S Dia. C Ø15.93/15.95
ø16.00 - 0.050 Plain Plug Gauge W. 2Pcs. / 2Hrs No
Profile Projector 2Pcs. / Setup
Chamfer - 0.07x45° I. Yes
2Pcs. / 4Hrs
If I/S Dia. U/S then
2Pcs. / Setup stop the m/c, check
Angle 20° ± 45' 20° Profile Projector I. Yes U/S pcs. and put in
2Pcs. / 4Hrs
re-work bin.If I/S
Taper Mandrel +Bench Center 2Pcs. / Setup Dia. Under Size
Runout 0.05 w.r.t.A I. Yes
+Height Gauge 2Pcs. / 4Hrs then stop the m/c,
check U/S pcs.
Mark to red paint
and put in rejection
Process Parameter
bin. before
running the m/c
Tool/Insert FEED RPM TOOL LIFE
verify by
supervisor
TCMT 110204/TCMT 110208 0.10/0.20 2800~3300 1000Pcs/Edge

TNMG 160408 0.10/0.20 2800~3300 2000Pcs/Edge

During Setup
Jaw Runout 0.015/0.020 Dial Indicator Setter Yes
Setting Aprovel

Perpared By:- Checked By:- Approved By:-

 TIGHTWELL FASTNERS
Process Control Standard
Shaft Comp. T/M
Part Assy. Name Department Control Plan 582 Cust. Name
Rev. Gear
VENDOR
Shaft, T/M Rev.
Name Part Kapil Katyal Q.A. Head Original Date 28.06.2014 M/s MSIL
Gear
Core Team
Part Assy. 24550 - 76M00 P.Mukarjee Prod. Head Rev. No. 4 Supplier Code
MODEL YE3
Number Part 24550 - 76M00 Balvinder Design Deptt. Rev. Date 30.05.2018 T092

Standard Control Control In Sampling Rec.

Sr. No. Process Description Process Machine Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No
If found beyond
- 0.027 R.M.I.R. tol. O/S Dia. Mat.
10A Raw Material Supplier 24550 - 76M00 ø16.25 +0.05 O/S Micrometer L.C.=0.01mm. By Road Inspector Yes
Ø16.00 - 0.016 (Sampling Plan) Reject & inform to
supplier
If found beyond
Q.C.
Supplier Test Certificate / 1Pc. - 3months tol. Grade Mat.
M/s Upper India Grade S45C S45C - Inspector Yes
Out Source (out Side Lab) Reject & inform to
incoming
supplier
If found beyond
No Dent, Crack, No Dent, Crack, Q.C.
tol. Appearance
M/s Modern Steel Appearance Pitted, Rusty, Deep Pitted, Rusty, Deep Visually - Inspector 100% Yes
Mat. Reject &
marks marks incoming
inform to supplier
If Color coding is
Q.C.
not done, codify
Color Code - Pink Visually Confirmation - Inspector Every rod Yes
before accepting
incoming
for storage

Blank Cutting Vernier Caliper=LC-0.02mm. I. 5Pcs. / Setup Yes

20A Traub M/C Length 98.50 ± 0.40 98.40/98.60
(24550M76M00) Length Gauge=LG-01 W. 2Pcs. / 2Hrs. No
- 0.027 I. 5Pcs. / Setup Yes

Plastic Bins
O/S Dia. Ø16.15/16.20 O/S Micrometer L.C.=0.01mm.
Ø16.00 - 0.016 W. 2Pcs. / 2Hrs. No
If found beyond
1.50 ± 0.50 Ø14.80/14.90 Vernier Caliper I. 5Pcs. / Setup Yes
Chamfer Dia. tolerance
(Both Side) BOTH SIDE L.C.=0.02mm. W. 2Pcs. / 2Hrs. No
dimension put in
20° ± 45' 20° ± 1° 3Pcs. / Setup reject & rework
Chamfer Angle Profile Projector I. Yes bins, After that
(Both side) (Both side) 2Pcs. / 4Hrs.
reset the machine
Vernier Caliper I. 5Pcs. / Setup Yes and recheck
Center Dia. Ø9.10/Ø9.30
L.C.=0.02mm. W. 2Pcs. / 2Hrs. No dimensions then
3Pcs. / Setup Ok continuous the
Angle 45° Profile Projector I. Yes machine for
2Pcs. / 4Hrs.
production
Process Parameter
Tool 3/8"x3/8"x8"(HSS) Mention on Tool
Resharp Freq. After 700pcs Tool Monitoring Sheet
Feed 57Pcs/Hr. Feed Chart
Spindle Runout 0.02 Dial Indicator
Drill Size Ø12.00 Mention On Drill
Legend R-Patrol Inspection Drill RPM 700~1000 Techometer
Resharp Freq. After500Pcs Tool Monitoring Sheet
for AM-Automatic Meas. Drill Life 5000Pcs Aprox Tool Monitoring Sheet

Prepared By:- Checked By:- Approved By:-

 Standard Control Control In Sampling Rec.
Sr. No. Process Description Process Machine Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No
control W-Operator
In charge P-Process approval

Prepared By:- Checked By:- Approved By:-

 Standard Control Control In Sampling Rec.
Sr. No. Process Description Process Machine Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No
I-Inspector Rev. No./Dt. Description Appd. by.
W. 5Pcs. / Setup
30A Burr Removing Grinder Length 98.50 ± 0.40 98.40/98.60 Vernier Caliper=LC-0.02mm. No
I. 2Pcs. / 2Hrs.
Plastic Bins
W.
No Burr No Burr No Burr Visually 100%/Lot No
I.
40A Counter 2nd Side Traub M/C
Profile Projector/Bevel I. 5Pcs. / Setup Yes
Counter Angle 45°
Protector I. 2Pcs. / 2Hrs. Yes
If found beyond
Vernier Caliper I. 2Pcs. / Setup Yes
Counter Dia Ø9.10~Ø9.30 tolerance, Rework
L.C. 0.02mm Plastic Bins I. 2Pcs. / 2Hrs. Yes
is possible
Vernier Caliper I. 2Pcs/ Setup Yes otherwise Reject
Total Length 98.40~98.60 L.C. 0.02mm I. 2Pcs/ 2Hrs. Yes
Dial Comparator W. 1/10Pcs. No
Process Parameter

Drill SIze Ø12.00 Mention On Drill Setter During Setting Yes

Drill RPM 700~1000 Techometer Setter During Setting Yes

Drill Re sharp Freq After 500Pcs Tool Monitoring Sheet Setter During Setting Yes

Drill Life 5000Pcs Aprox Tool Monitoring Sheet Setter During Setting Yes

Spindle Runout 0.020mm Dial Indicator Setter During Setting Yes

50A Drilling Both Side Gun Drill M/C

I. Every Setup Yes

Drill Ø8.10~Ø8.30 Plain Plug Gauge I. Every 2Hrs. Yes
W. 1/10Pcs. No If found beyond
tolerance, Rework
Vernier Caliper Plastic Bins I. Every Setup Yes
Depth 48.00~50.00 is possible
L.C. 0.02mm. I. Every 2Hrs. Yes otherwise Reject
Concentricity I. Every Setup Yes
0.10 max. Bench Center with Dial
w.r.t. A I. Every 2Hrs. Yes
During Setting/
Drill Ø8.20 Visually Setter Yes
Setting Aprovel
During Setting/
Rpm 500~1000 Techometer Setter Yes
Setting Aprovel
During Setting/
Feed 0.3~0.8 Feed Chart Setter Yes
Setting Aprovel
During Setting/
Tool Resharp Freq. 25Pcs. Tool Monitoring Sheet Setter Yes
Setting Aprovel
During Setting/
Tool Life 500Pcs. Tool Monitoring Sheet Setter Yes
Setting Aprovel
During Setting/
Clamping Pressure 10~15Kg Meter Display Setter Yes
Setting Aprovel
During Setting/
Hyd. Grade Grade-68 Issue Slip Setter No
Setting Aprovel

Prepared By:- Checked By:- Approved By:-

 Standard Control Control In Sampling Rec.
Sr. No. Process Description Process Machine Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No
Clean Edge-AA &
Cutting Oil Grade & Special Container/ During Setting/
3%~5% Setter No
Concentration Reflectrometer Setting Aprovel
Concentration
Oily,Smally & During Setting/
Cleaning of water Visually Setter No
Colour Change Setting Aprovel

Induction Micro Vicker

60A Induction Hardening Case Depth 0.5~1.5 0.7~1.50 I. 1pcs/ SETUP Yes
Hardening M/c Hardness Tester
COIL
5Pcs/Setup
Hardness 55~65 HRC 57~65 HRC Rockwell Hardness Tester I. Yes
2Pcs/2Hrs.

Plastic Bins
If found beyond
+ 1.0 Vernier Caliper 5Pcs/Setup tolerance,
Distance 18.50/20.50 I. Yes
20.00 - 2.0 L.C.=0.02mm. 2Pcs/2Hrs. Rework is
+ 1.0 Vernier Caliper 5Pcs/Setup possible
Length 77.50~79.50 I. Yes otherwise Reject
FLOW OF
SHOWER
79.00 - 2.0 L.C.=0.02mm. 2Pcs/2Hrs.
I.
Crack No Crack No Crack Visually 100%/Lot No
W.
Process Parameter

VOLTAGE 390~420VOLT VOLTMETER

HEAT CURRENT 1600~1850 DISPLAY METER

TRAVEL SPEED 23mm/sec SYS DRIVE

QUENCH
0.3 DIGITAL DISPLAY
DELAY

REV. SPEED 28mm/Sec SYS DRIVE

COIL ID 21~22mm. V.C.

All Record Parameter in setting
Approvel
COIL DIA. 4mm. V.C.

QUENCH ON 0.3Sec DIGITAL DISPLAY

RETURN TIME 3SEC DIGITAL DISPLAY

RPM DISPLAY
ROTATION 625/660
METER
QUENCH
15~45° DISPLAY METER
WATER TEMP.
DM.WATER
15~45° DISPLAY METER
TEMP.

C/L Grinding
70A C/L Grinding Final
M/c
- 0.027 O/S Micrometer I. 5Pcs. / Setup Yes
FIRST CUT Ø16.09/16.10
Ø16.00 - 0.016 L.C.=0.001mm. W. 2Pcs. / 2Hrs. No

If O/S Dia. O/S

Prepared By:- Checked By:- Approved
the m/c, By:-
Bins

then stop
 Standard Control Control In Sampling Rec.
Sr. No. Process Description Process Machine Inspection Method Tran. Method Remarks
Specification specification charge scheme Yes/No

- 0.027 O/S Micrometer I. 5Pcs. / Setup Yes If O/S Dia. O/S

SECOND CUT Ø16.00/16.01
Ø16.00 - 0.016 L.C.=0.001mm. W. 2Pcs. / 2Hrs. No

Plastic Bins
then stop the m/c,
O/S Micrometer=LC-0.001mm. check over pc. And
- 0.027 I. 5Pcs. / Setup Yes
FINAL CUT Ø15.973/15.982 put in re-work bin.
Ø16.00 - 0.016 5 W. 100% No
If O/S Dia. Under
2Pcs. / Setup Size with in final
Roundness 0.006 Max. 0.004 Max. Roundness Tester I. Yes spec. check pcs.
2Pcs. / Shift
Then put in rework
5Pcs. / Setup bin. If O/S Dia.
Cylindricity 0.008 Max. 0.006 Max. Height Gauge with Dial I. Yes
2Pcs. / 2Hrs. U/S beyond
5Pcs. / Setup tolerance mark to
Finish 0.4Ra Max. 0.4Ra Max. Roughness Tester I. Yes red paint and put
2Pcs. / 2Hrs.
in red bin .before
Process Parameter running the m/c
Rest Plate During Setup verify by inspector
15° Bevel Protector Setter No
Angle Setting Aprovel
Dressing 2000Pcs.(Con.wheel) During Setup
Data Recording Setter Yes
Freq. 500Pcs.(Grind wheel) Setting Aprovel
During Setup
Angle 3°5' Visual Setter NO
Setting Aprovel
0.75 Multi Point During Setup
Dresser Size As Per Std. Setter Yes
(Grinding Wheel) Setting Aprovel
0.75 Single point During Setup
Dresser Size As Per Std. Setter Yes
(Cont.Wheel) Setting Aprovel
During Setup
Lubricant Oil Temp. 45°±2°C Pressure Meter Setter No
Setting Aprovel

Prepared By:- Checked By:- Approved By:-

 TIGHTWELL FASTNERS
Process Control Standard
Shaft Comp. T/M
Part Assy. Name Department Control Plan 582 Cust. Name
Rev. Gear
VENDOR
Shaft Comp. T/M
Name Part Kapil Katyal Q.A. Head Original Date 28.06.2014 M/s MSIL
Rev. Gear
Core Team
Part Assy. 24550 - 76M00 P.Nagar Prod. Head Rev. No. 6 Supplier Code
MODEL YE3
Number Part 24550 - 76M00 Balvinder Design Deptt. Rev. Date 7.06.2018 T092

Process Standard Control Control In Sampling Rec.

Sr. No. Process Description Control Parameter Inspection Method Tran. Method Remarks
Machine Specification specification charge scheme Yes/No

(5Pcs./Setup)
10 Press Fit Press M/c Length - 80.70~81.30 Vernier Caliper L.C.=0.02mm. / I. / W. Yes
2Pcs/2Hrs.
If found beyond
Separation Force 300 Kgf Min. 300 Kgf Min. External Source I. 1Pc/3months Yes tol. Problem for
fitment
M/C Piston
0.01mm Dial with Height Gauge I. 1Pc/Every Shift Yes
Flatness

Marking,drilling,counter & I. 5Pcs. / Setup

20 SPM M/C Length 90.00 ± 0.20 89.85~90.15 Height Gauge Yes
tapping W. 2Pcs. / 2Hrs
Vernier Caliper/ I. 5Pcs. / Setup
Distance 9.00 ± 0.10 8.90/9.10 Yes
Height Gauge W. 2Pcs. / 2Hrs
Vernier Caliper L.C.=0.02mm. / I. 5Pcs. / Setup
I/S Dia. Ø6.80 Ø6.80/6.95 Yes
Plug Gauge W. 2Pcs. / 2Hrs
Vernier Caliper L.C.=0.02mm. / I. 5Pcs. / Setup If I/S Dia. U/S
Depth 20.00 ± 0.20 20.50/21.00 Yes Or O/S check Ok
Depth Gauge W. 2Pcs. / 2Hrs
Pcs. Ok bin if
Vernier Caliper I. 2Pcs. / Setup reject Pcs. Put in
Marking (8.0 x 12.0) ± 0.15 8.00 x 12.00 Yes

Plastic Bins
/Profile Projector W. 2Pcs. / 4Hrs rejection bin if
6 Vernier Caliper / I. 5Pcs. / Setup possible for
Counter 2X30° 2.15x30° Yes rework so, put in
Profile Projector W. 2Pcs. / 2Hrs
rework bin. Then
OPTN TO BE INTERLINK I. 5Pcs. / Setup verify before
Thread M8X1.25-6g M8X1.25-6g Thread Plug Gauge Yes running the
WITH PLC CONTROLLER 3 W. 2Pcs. / 2Hrs
machine Ok
I. 5Pcs. / Setup Yes
Thread Depth 15 To be Thru Thread Depth Gauge
W. 1Pcs. / 10Pcs NO
Height Gaugw with Lever Dial 5Pcs. / Setup
Perpendicularity - 0.10 Max. w.r.t.A I. Yes
L.C.=0.01mm. 2Pcs. / 2Hrs
Height Gaugw with Lever Dial 5Pcs. / Setup
Symmetricity - 0.15 Max. I. Yes
L.C.=0.01mm. 2Pcs. / 2Hrs
Process Parameter
Ø6.50(carbide) Druing Setup
Drill Size Vernier Caliper L.C.=0.020mm. Setter Yes
Ø6.80(HSS) Setting Aprovel
1000pcs.(Carbide) Druing Setup
Drill Re sharp Freq. Data Recording Setter Yes
800Pcs.(HSS) Setting Aprovel
6 1000pcs.(Carbide) Druing Setup
Drill Re sharp Freq. Data Recording Setter Yes
800Pcs.(HSS) Setting Aprovel

Druing Setup
Counter Drill Size 11mm. Vernier Caliper L.C.=0.020mm. Setter Yes
Setting Aprovel

Druing Setup
Drill Re sharp Freq. 2500~3000Pcs. Data Recording Setter Yes
Setting Aprovel
 Process Standard Control Control In Sampling Rec.
Sr. No. Process Description Control Parameter Inspection Method Tran. Method Remarks
Machine Specification specification charge scheme Yes/No

Druing Setup
TAP LENGTH 92.0±0.8 Vernier Caliper L.C.=0.020mm. Setter Yes
Setting Aprovel

CNC Lathe - 0.041 O/S Micrometer=LC0.001mm. / I. 5Pcs. / Setup

30 O.D. Turning (ø28.00) Dia. C Ø27.965/27.975 Yes
M/c ø28.00 - 0.020 Ring Gauge W. 2Pcs. / 2Hrs
W. 5Pcs. / Setup Yes If dia. Under &

Plastic Bins
Concentricity 0.05 Max. 0.040 Max. Height Gauge with Dial Over size, check
I. 2Pcs. / 2Hrs No
& verify, Reset
W. 2Pcs. / Setup Yes the machine & re
Chamfer Ch2x20° Profile projector
I. 2Pcs. / 4Hrs NO check & re verify
W. 2Pcs. / Setup
Finish 3.2 Ra Max. 1.6 Ra Max. Roughness Tester Yes
I. 2Pcs. / 4Hrs
Process Parameter
During Setup
Insert TNMG 160404 Visual Setter Yes
Setting Aprovel
During Setup
Insert Life 500Pcs/Edge Tool Life Data Setter Yes
Setting Aprovel
During Setup
Feed 0.10/0.15 Digital Display Setter Yes
Setting Aprovel
During Setup
RPM 2800~3300 Digital Display Setter Yes
Setting Aprovel
During Setup
Jaw R/O 0.020 max. Stand with Dial Setter Yes
6 Setting Aprovel
During Setup
Turrent Alingment 0.015max. Stand with Dial Setter Yes
Setting Aprovel

W. 100% No
60 Final Inspection Total Length 98.50 98.50 ±0.40 Langth Gauge
I. 5pcs/lot Yes
Pin With H.G./
Drill Distance 90.00 ± 0.20 89.85~90.15 I. 5Pcs. / Lot Yes
Spacel Gauge
- 0.027 O/S Micromete/ W. 100% No
Outer Dia (Shaft) Ø15.973/15.984 Ring Gauge
Ø16.00 - 0.016 I. 5pcs/lot Yes
- 0.041 O/S Micrometer=LC0.001mm. / W. 100% No
Bush Dia. Ø27.965/27.975
ø28.00 - 0.020 Ring Gauge I. 5pcs/lot Yes

Tapping Depth 15.00 15.20/15.50 Thd. Plug Gauge /V.C I. 10 PCS /LOT NO

Tapping M8x1.25-6g M8x1.25-6g Thd. Plug Gauge I. 100 % / LOT NO

6
Cylindericity(Sft) 0.008 0.008 Roundness Tester I. 1Pcs. / Lot Yes

Concentricity 0.006 0.006 Roundness Tester I. 1Pcs. / Lot Yes

Surface
0.4Ra 0.4Ra Max. Roughness Tester I. 1Pcs. / Lot Yes
Roughness
Surface
3.2Ra 3.2Ra Max. Roughness Tester I. 1Pcs. / Lot Yes
Roughness

1
 Process Standard Control Control In Sampling Rec.
Sr. No. Process Description Control Parameter Inspection Method Tran. Method Remarks
Machine Specification specification charge scheme Yes/No
FINAL INSPECTION AT
60A 1
TIGHTWELL END
- 0.027 O/S Micromete/
Outer Dia (Shaft) Ø15.973/15.984 Ring Gauge I. 100%/LOT Yes
Ø16.00 - 0.016

6 Tapping Depth
15.00 15.20/15.50 VISUALLY I. 100%/LOT Yes
/THRU

Tapping M8x1.25-6g M8x1.25-6g Thd. Plug Gauge I. 50 PCS /LOT Yes

- 0.041 O/S Micrometer=LC0.001mm. /

Bush Dia. Ø27.965/27.975 I. 100%/LOT Yes
ø28.00 - 0.020 Ring Gauge

1). M8.1.25 DRILLING & TAPPING OPTN. MISS FOUND AT CUSTOMER END. DATED 3 JUNE 2015
2). M8x1.25 CHIPS FOUND IN INSIDE THREAD DATED 03 JUNE 2015
3). M8 x1.25 DRILLING & TAPPING OPTN. MISS AT CUSTOMER END DATED 02.03.2016.
PROBLEM HISTORY 4) M8 TAPPING OPTN. MISS AT CUSTOMER END DATED 10.03.2018
5) OD OBSERVED OVER SIZE BY 16 um FOUND AT CUSTOMER END. DATED 25.05.2018
6) TAPPING OBSERVED TIGHT /INCOMPLETE DUE TO IMPROPER THREADING 2.06.2018

REVISION :- 1). FINAL INSPECTION(60A) AT TIGHTWELL (154) END ON DATED 03.03.2016

2). OPNT. FINAL INSPECTION (60) TAPPING M8x1.25 100%/LOT WAS 5PCS/LOT REVISED DATED 03/03/2016
3). OPTN. DRILLING & TAPPING (20) INTERLINK WITH PLC CONTROLLER DATED 20.03.2018
& OPTN DRILLING & TAPPING (20) TAPPING DEPTH TO BE THRU
REVISION
4.) 100% RING GAUGE CHECKING TO BE DONE AFTER GRINDING OPERATION 30.05.2018 & 3 CUTS TO BE GIVEN IN ONE GO BY PUTTING 3
CENTERLESS GRINDER IN A ROW.
5.)TAP LENGTH 92.0±0.8 FREEZE TAPPING POSTION LOCKING M8 TAPPING & DEPTH CHECK FREQUENCY 1/10 NOS ON MACHIN & FINAL INSP 100 % BY TPG
ON 07.06.18 EFFECTIVE,