FIXING BUTT HINGES TO T-IRON FRAME WITH M.S.

FLAT
WELDED TO FRAME

Sub Head : Steel Work

Clause : 10.11

WELDING OF M.S. GRILL & OTHER STEEL WORK

Butt Welded

Plaster 12/15 mm
Wall

M.S. 'T' Iron 40 x 40 x 6 mm

Steel
Screws
90 Shutter
T Iron

Screw Used in Wood Work

Welding for T Iron Frames

Welding

WLDING FOR 'T' IRON FRAMES

SKETCH A
M.S. Butt Hinges
25 x 6 mm M.S. flat
100 mm Long

Fillet Weld

ALTERNATIVE METHOD OF FIXING HINGES TO 'T' IRON FRAMES

[ DIRECT WELDING THE HINGES TO 'T' IRON FRAMES]

M.S. Flats
Plaster 12 / 15 mm
Brick
Wall
T Iron Frame 40 x 40 x 6 mm

M.S. FLAT WELDED TO M.S. FLAT

Shutter
SKETCH B

Screws

Welding
M.S. Butt Hinges 100 x 58 x 1.9 mm
M.S. Flat Welded Directly with the Frame
M.S. Bar on Three Sides

Fillet Weld

M.S. BAR WLEDED TO M.S. FLAT

Drawing not to Scale

Fig. 10.7 : Fixing Butt Hinges to T-Iron Frame with M.S. Flat Welded to Frame

439 SUB HEAD 10.0 : STEEL WORK

 PRESSED STEEL DOOR & WINDOW FRAMES

Sub Head : Steel Work

Clause : 10.12

15
15

12
12 T+5
T+5

X
X

12 T+5
12
Y 15

Y
Note : (1) *T is the thickness of the Shutter .
(2) X and Y are as per Table 2 of I.S. Code 4351.
(3) All dimensions in millimetres.

PROFILES OF PRESSED STEEL DOOR FRAMES

M.S. Pressed Angle

20 x 20 x 1.25 mm

Screwing or Welding

ARRANGEMENT AT BASE OF DOOR FRAME

Fig. 10.8 : Pressed Steel Door & Window Frames

CPWD SPECIFICATIONS 2009 440

 Sub Head : Steel Work
Clause : 10.12

Hinge Screwed with

M/C Screw M 5 x 20 CSK

MS Plate
Door Shutter 120 x 30 x 6 mm Thick

Wood Screw No. 10

Mortar Guard Sheet
1.25 mm Thick
Door Frame

FIXING OF HINGE TO THE FRAME - SCREWED TO THE M.S. FLAT

Hinge Screwed with

M/C Screw M 5 x 20 CSK
Nut M5

MS Flat
Door Shutter 150 X 30 X 2 mm Thick
Wood Screw No. 10
Mortar Guard Sheet
1.25 mm Thick

Door Frame

FIXING OF HINGE TO THE FRAME - SCREWED TO THE NUT

FIXING OF HINGE TO THE FRAME

300
150
Head

Lock Strike Plate

Buffer
(Shock Absorber)

900 - 1100 mm From

Finished Floor Level DOUBLE LEAF DOOR FRAME
Aldrop to Center of Lock
Hole Strike Plate

300

Buffer Shock Absorber

SIDE HUNG DOOR FRAME

Drawing not to Scale

All dimensions in millimetres

Fig. 10.8 (Contd.) : Location of Shock Absorbers, Lock-Strike Plate and Aldrop

441 SUB HEAD 10.0 : STEEL WORK

 FAN CLAMPS

Sub Head : Steel Work

Clause : 10.14

Top of Slab
200 75 200
25 Min
A 16

Distribution 32
Reinforcement 16
17

Tie Bar Ceiling Finish

Main Reinforcement
50 100
Exposed Loop shall be Painted
16 mm φ
Top of Slab
200 75 200

R.C.C. Slab

R.C.C. Beam Rib

B 32

100 Min
Reinforcement
Bar

Ceiling Finish
Exposed Loop shall be Painted
50 100

160
Top Lid 15 th.
Hole for Conduit Entry
1.5
36.5

C 76 73
36.5 58.5
180 14

Bottom Lid 1.5 Th. 12

ELEVATION
13
3.3 mm Dia Tapped Hole

SECTION
5
140

CIRCULAR CAST IRON BOX

16

PLAN WITHOUT TOP AND BOTTOM LID

Drawing not to Scale

All dimensions in millimetres
Fig. 10.9 : Fan Clamps

CPWD SPECIFICATIONS 2009 442

SUB HEAD : 11.0

FLOORING
 CONTENTS

Clause No. Description Page No.

List of Mandatory Tests 447

List of Bureau of Indian Standards Codes 448

11.1 Brick on Edge Flooring 449

11.2 Cement Concrete Flooring 450

11.3 Cement Concrete Flooring with Metallic Hardner Topping 452

11.4 Cement Plaster in Risers of Steps, Skirting & Dado 453

11.5 Cement Concrete Pavement in Courtyard and Terrace, etc. 454

11.6 Terrazo (Marble Chips) Flooring laid in situ 454

11.7 Terrazo (Marble Chips) Skirting in situ 457

11.8 Wax Polishing 457

11.9 Crazy Marble Flooring 458

11.10 Terrazo Tile Flooring 459

11.11 Terrazo Tiles in Risers of Steps, Skirting & Dado 461

11.12 Chequered Tile Flooring 462

11.13 Chequered Tiles in Stair Treads 463

11.14 Acid or Alkali Resistant Tiles 464

11.15 Pressed Ceramic Tiles Flooring 465

11.16 Pressed Ceramic Tile Flooring (Vitrified Tile Flooring) 467

11.17 Fixing of Tile Flooring with Cement based High Polymer 467
Modified Quick Set Adhesive (Water Based)

11.18 Pressed Ceramic Tiles in Skirting & Dado. 467

11.19 Marble Stone Flooring 469

11.20 Marble Stone in Risers of Steps and Skirting 470

11.21 Kota Stone Flooring 471

11.22 Kota Stone in Risers of Steps, Skirting & Dado 472

445 SUB HEAD 11.0 : FLOORING

 11.23 Red or White Fine Dressed Sand Stone Flooring 472

11.24 Red or White Fine Dressed and Rubbed Sand Stone Flooring 473

11.25 Wooden Flooring 474

11.26 Wood Block Flooring 475

Appendix A Abrasion Test for Concrete Hardening Compounds 477

Appendix B Test Requirements and Procedure for Testing Pre-Cast Cement 478
Concrete/Terrazo Tiles

Fig. 11.1 Crazy Marble Flooring 479

Fig. 11.2 Chequred Terrazo Tiles 480

CPWD SPECIFICATIONS 2009 446

 LIST OF MANDATORY TESTS

Material Clause Test Field/ Test Min. quantity Frequency of

Laboratory Procedure of material for testing
Test carrying out
the test
1. 2. 3. 4. 5. 6. 7.
Terrazzo 11.10.1 & 1. Transverse Laboratory I S: 1237 5000 Nos. (no One test for every
Tiles 11.11.1 strength testing need 10,000 Nos. or part
2. Water be done if thereof for each type
absorption total number and size from a
3. Abrasion of tiles of all single manufacturer.
Atest types of all (One test to be done
sizes from all even if the number
manufacturers of terrazo tiles of any
used in a work type and size from a
is less than single manufactur-
5000 Nos) ers is less than
5000 Nos. provided
the total number of
terrazo tiles of all
types and sizes from
all manufacturers
used in a work
exceed 5000 Nos.
Pressed 11.4,11.5 1. Dimensions Laboratory I S: 13630 3000 Nos. 3000 Nos. or part
ceramic & 11.16 and surface thereof
tiles (for quality
floor 2. Physical
& wall) properties
3. Chemical
properties

447 SUB HEAD 11.0 : FLOORING

 LIST OF BUREAU OF INDIAN STANDARDS CODES

S.No. IS No. Subject

1. IS 269 Specification for 33 grade ordinary portland Cement
2. IS 401 Code of practice for preservation of timber
3. IS 451 Technical supply conditions for wood screws
4. IS 455 Specification for portland slag cement
5. IS 661 Code of practice for thermal insulation of cold storages
6. IS 702 Specification for industrial bitumen
7. IS 1124 Method of test for determination of water absortion, apparent
specific gravity and porosity of natural building stones
8. IS 1130 Specification for marble (blocks, slabs and tiles)
9. IS 1141 Code of practice for Seasoning of timber
10. IS 1200-(Part XI ) Method of measurement of Building and Civil Engineering work
(Part 11) paving, floor finishes, dado and skirting
11. IS 1237- Edition 2.3 Specification for cement concrete flooring tiles
12. IS 1322 Specification for bitumen felts for water proofing and damp-
proofing
13. IS 1443 Code of practice for laying and finishing of cement concrete
flooring tiles
14. IS 1489 (Part-I) Specification for portland pozzolana cement (Part-I) flyash
based
15. IS 1489-(Part II) Specification for Portland pozzolana cement (Part II) calcined
clay based
16. IS 1580 Specification for bituminous compounds for water proofing and
caulking purpose
17. IS 2114 Code of practice for laying in-situ terrazzo floor finish
18. IS 2571 Code of practice for laying in-situ cement concrete flooring
19. IS 3622 Specification for sand stone (Slab & Tiles)
20. IS 3670 Code of practice for construction of timber floors
21. IS 4457 Acid and/or alkali Resistant tiles.
22. IS 5318 Code of practice for laying of hard wood parquet and wood
block floors
23. IS 5766 Code of practice for laying of burnt clay brick floor
24. IS 8041 Specification for rapid hardening portland cement
25. IS 8042 Specification for white portland cement
26. IS 8043 Specification for hydrophobic portland cement
27. IS 8112 Specification for 43 grade ordinary portland cement
28. IS 12330 Specification for sulphate resisting portland cement.
29. IS: 13630 (Part-1 to 15) Methods of Testing of ceramic tiles
30. IS 13712 Specification for ceramic tiles; definition, classification
characteristic and marking
31. IS 15622 Specification for pressed ceramic tile

CPWD SPECIFICATIONS 2009 448