LIFTING LUG STRESS CALCULATION-For Neutra Skid

Material Selection JIS SS400 Sy= 235 N/mm2

Thickness of Lug T 10 mm
Width of Lug B 50 mm
Lug Outer Radius R 25 mm
Diameter of Lug hole D 25 mm
Height to hole Center h 40 mm
Fillet Weld Leg S1 10 mm
Partial Groove Weld S2 6 mm
Critical Weld Section S 14.14 mm
Weld Joint Efficiency E 0.6

Skid Weight We 1500 kg

Impact Factor C 1.5
Design Weight Wd=C x We Wd 2250 kg
Number of Lugs N 4
Design Weight per Lug W=Wd/N W 562.5 kg
5512.5 N
Lifting Angle β 45 ° deg
Tension in Sling Ft=W/Sin β Ft 7795.852 N
Force Fx=Ft x Cos β Fx 5512.5 N
Fy=Ft x Sin β Fy 5512.5 N

Shear Stress of Lug at Eye Ss=Ft/[2x(R-D/2)xT] Ss 31.18341 < 94 N/mm2 OK

Tensile Stress of Lug at Eye St=Fy/[2xR-D)xT] St 22.05 < 141 N/mm2 OK
Bending Stress of Lug at Base Z=B² x T/6 Z 4166.667 mm³
A=B x T A 500 mm²
Sb=Fx x h/Z+Fy/A Sb 63.945 N/mm² < 141 N/mm2 OK
Stress of Weld
Fron force Fx,
Bending S1=Fx x h/Zw S1 18.71287 N/mm2
Shear S2=Fx/Aw S2 3.898515 N/mm2
Combined S=SqRt(S1²+S2²) S 19.11465 < 56.4 N/mm2 OK

From Force Fy,

Shear S3=Fy/Aw S3 3.898515 N/mm2
Zw=Sx(B)²/3 Zw 11783.33 mm3
Aw=Sx2(B) Aw 1414 mm2

Max Combined Stress due to Fx + Fy,

S=SQRT[(S1+S3)²+S2²] S 22.945 < 56.4 N/mm2 OK

SPREADER BAR DURING

LIFTING IS RECOMMENDED