INLET AND EXHAUST SYSTEMS

1. Removing inlet and exhaust

systems .........................................11-2
1.1 Removing inlet manifold......................... 11-2
1.2 Removing exhaust manifold................... 11-3

2. Disassembling, inspecting and

reassembling inlet and exhaust
systems .........................................11-4
2.1 Measuring exhaust manifold distortion .. 11-4

3. Installing inlet and exhaust

systems .........................................11-5
3.1 Installing exhaust manifold..................... 11-5
3.2 Installing inlet manifold........................... 11-6

11-1
INLET AND EXHAUST SYSTEMS

1. Removing inlet and exhaust systems

1.1 Removing inlet manifold

Replace

2 1

Replace

Removing inlet manifold

Removing sequence

1 Air inlet elbow 2 Inlet manifold

11-2
 INLET AND EXHAUST SYSTEMS

1.2 Removing exhaust manifold

Replace

Removing exhaust manifold

Removing sequence

1 Exhaust manifold

11-3
INLET AND EXHAUST SYSTEMS

2. Disassembling, inspecting and reassembling inlet and exhaust systems

2.1 Measuring exhaust manifold distortion
(1) Check the flange for cracks.
(2) Check the flange surface for distortion. If the distortion Straight edge
exceeds the standard, reface the surface or replace it.

Item Standard
0.2 mm
Exhaust manifold distortion Thickness gauge
[0.008 in.] or less

Measuring distortion on exhaust manifold

11-4
 INLET AND EXHAUST SYSTEMS

3. Installing inlet and exhaust systems

3.1 Installing exhaust manifold

Replace

18.5 ± 3.5 N·m

{1.9 ± 0.3 kgf·m}
[13.6 ± 2.5 lbf·ft]

Installing exhaust manifold

11-5
INLET AND EXHAUST SYSTEMS

3.2 Installing inlet manifold

Replace

Replace

Installing inlet manifold

11-6