Professional Documents
Culture Documents
1 MATERIAL NUMBER
KMP_826
2 MATERIAL TYPE/COLOR
2.1 BINDER:
2.1.1 Vinyl slant-D ring binder with transparent plastic insert pockets, front, back spine
8.5” X 11” 80 lb Grey speckletone. Cover – Smooth finish.
2.2.3 All graphics and drawings will be provided as camera ready copy.
2.3 TABS:
2.3.1 1-31 Tabset – American Thermoplastics No. SI3INU or equivalent. Tabs 1 thru 21 are used.
2.4 Blank flyleaf’s to be added, front and back.
3 COLORS
3.1 BINDER – White
3.1.2 The inserts to be printed using conventional offset color lithography from provided camera ready
copy/electronic media file.
Black – Black
Pages – Black
MATERIAL SPECIFICATION FOR DOCUMENT KMP_826
4 SIZE/ORIENTATION/NUMBER
4.1 BINDER:
4.2.1 Text Pages – 124 Double-sided pages – 8 ½” X 11” (248 page faces)
4.2.2 Drawing Pages – 102 page faces - single-sided pages – 8 ½” X 11”, and 11” X 17” folded to 8 ½” X 11”
4.3 BINDER INSERTS
5 BINDING
5.1 3-Hole drilled internal pages to match configuration of rings in binder.
6 CERTIFICATION
Certification is not required; however, a packing list with the following information is required:
1 Table of Contents
Table of Contents
Preface
Copyright Notice 2-1
Trademarks 2-1
Patents 2-1
Restricted Sale Notice 2-1
Applicability 2-1
European Council Directive Compliance 2-1
Manual Purpose 2-1
Safety Notice 2-1
Disclaimers 2-2
Address/Telephone 2-2
Introduction to Warnings and Cautions 2-3
Statement of Intended Use 2-3
Contraindications 2-3
Warnings 2-3
Cautions 2-5
Preventive Maintenance
Recommended Preventive Maintenance 4-1
Recommended Preventive Maintenance Schedule 4-2
Inspection Procedures 4-3
Cleaning Procedures 4-6
Leakage Check 4-7
Ground Continuity Check 4-7
Basic Checkout
Introduction 5-1
Injector Head Mount Inspections 5-2
Basic System Checkout 5-2
ECG Trigger Checkout 5-6
Oscilloscope Checkout 5-9
1-1
Mark V and Mark V Plus Injection Systems
CPU Card
CPU - Summary of Operation 6-1
CPU Card Type B 6-2
Block Diagram: CPU Card Type B 6-3
CPU Card Type C 6-4
Block Diagram: CPU Card Type C 6-5
CPU Chip Designation Chart 6-6
Input/Output Card
I/O - Summary of Operation 7-1
Block Diagram: I/O Card 7-3
1-2
Table of Contents
Injector Head
Description of Injector Head 14 - 1
Description of Motor and Drive System 14 - 2
Description of Feedback Pots 14 - 2
Description of Syringe Heater 14 - 2
Circuit Descriptions:
Mark V Injector HeadCard A 14 - 3
Block Diagram: Head Card A 14 - 5
Mark V Plus Injector Head Card B 14 - 6
SIP Switch Settings 14 - 10
Block Diagram: Head Card B 14 - 11
Remote Panel
Description of Remote Panel 16 - 1
Remote Panel Control Card 16 - 2
Block Diagram: Remote Panel Digital Logic 16 - 4
DC to DC Converter 16 - 5
Block Diagram: Remote Panel DC to DC Converter 16 - 6
1-3
Mark V and Mark V Plus Injection Systems
Diagrams 18 - 1
For a complete list of all drawings included
in Section 18 or any other section, see the
Table of Illustrations found in this section.
Troubleshooting Guide
Required Tools and Test Equipment 19 - 1
Replacement Parts 19 - 3
Suggested Spare Parts 19 - 3
System Interchangeability Matrix 19 - 5
Interchangeability Matrix 19 - 6
Replacement Circuitry 19 - 7
How to Order Parts 19 - 10
Service Access Card (SAC) 19 - 11
SAC Test Points 19 - 12
Troubleshooting Guide:
Introduction 19 - 15
General Troubleshooting Guidelines 19 - 16
Suggested Troubleshooting Sequence 19 - 18
Message Faults: 19 - 19
List of Sentinel Messages 19 - 19
Non-Message Faults: 19 - 45
Dead Unit 19 - 46
No Drive 19 - 47
Will Not Inject 19 - 48
Garbled Message 19 - 48
1-4
Table of Contents
Service Parts
Injector Head Parts 21 - 1
Console Parts 21 - 2
Cables 21 - 3
Miscellaneous 21 - 4
1-5
Mark V and Mark V Plus Injection Systems
Table of Illustrations
1-6
Table of Contents
1-7
Mark V and Mark V Plus Injection Systems
NOTES:
1-8
Introduction
2 Introduction
Copyright Notice Copyright 2010 by MEDRAD, INC. All rights reserved. No part of this
manual may be reproduced in any form without prior written permis-
sion of Medrad. Printed and assembled in the U.S.A.
Trademarks Mark V Injector, Mark V Plus Injector, FluiDot, Medrad, and Quality for
Life, are registered trademarks of Medrad Incorporated.
Patents The Mark V and Mark V Plus Injection Systems are the subject of the
following U.S. patent numbers: 4,677,980; 4,854,324; 5,383,858.
Restricted Sale Federal (U.S.A.) law restricts the sale of this device to, or by the order
of a physician.
Applicability This manual applies to Mark V and Mark V Plus Injection Systems in
the following configurations:
Pedestal Mounted Systems:
SYS 500-P, SYS 500, SYS 500 P2I, and SYS P2ID
Control Room Consoles:
RMT 505-P/510-P, RMT 505/510,
RMT 505 P2I/510 P2I, and RMT 505 P2ID/510 P2ID
Remote Panel Systems:
RPS 615(P) and RPS-500
Models SYS500 P2I, SYS500 P2ID, RMT505 P2I, RMT 505 P2ID,
RMT 510 P2I, and RMT 510 P2ID are designed to be in compliance
with EN 60601-1 (Safety) and EN 60601-1-2 (EMC/Emissions). ECG
and Ocilloscope options to the SYS 500 and RMT 505 model systems
do not comply with the EN 60601-1-2 standards, and are not available
with any P2I system model number.
Purpose This manual is intended to provide instructions for servicing the Mark
V and Mark V Plus Injection Systems safely and accurately. It is
intended for those qualified to service the injection system, whether
they be Medrad Service Personnel, Laboratory Service Technicians, or
Medrad Authorized Dealers.
Important The information in this manual is intended for people with adequate
Safety Notice backgrounds and experience in electronics and electromechanical
devices. Any attempt to repair a sophisticated medical device such as
the injector may result in personal injury, property damage, or patient
injury.
2-1
Mark V and Mark V Plus Injection Systems
Disclaimers Medrad makes no warranties on the contents of this manual, and specifi-
cally disclaims any implied warranties of merchantability or fitness for any
purpose.
Medrad reserves the right to change specifications and the contents of this
manual without obligation.
All drawings in this manual are for reference purposes only, and may not
reflect the construction of units produced prior to the publication of this
manual. Reproduction quality of these drawings may have been affected
by the level of reduction required. Call Medrad Factory Service if assis-
tance in drawing interpretation is required.
Mark V and Mark V Plus Injectors are not intended for portable use.
Problems or If you experience problems with any Medrad Injection System, contact:
Questions
Medrad Factory Service MEDRAD EUROPE, B.V.
MEDRAD, INC. Postbus 205
One Medrad Drive 6190 AE BEEK
Indianola, PA 15051-0780 The Netherlands
Phone: (412) 767-2400 Phone: (31) (0) 43 3585601
1-800-MEDRAD-S FAX: (31) (0) 43 3656598
1-800-633-7237
FAX: (412) 767-4126 Nihon MEDRAD K.K.
2-4-9, Umeda, Kita-ku,
Osaka 530-0001
Japan
Phone: (81) (0) 66 133-6250
FAX: (81) (0) 66 344-2395
2-2
Introduction
INTRODUCTION TO
WARNINGS / CAUTIONS
This manual contains important information about safe servicing of the
Mark V and Mark V Plus Injection Systems.
Intended Use This device is intended to be used specifically for the purpose of inject-
ing intravenous contrast medium into humans, for the purpose of diag-
nostic studies. DO NOT attempt to use the injector for any other
purpose.
Contraindications This device is not to be used for drug infusion, chemotherapy, or any
other use for which the device is not indicated.
WARNINGS Disconnect the patient immediately from the injector if any “sys-
(continued) ! tem malfunction” occurs. If a system malfunction message
appears, do not attempt to use the system until the source of the
condition has been identified and corrected by qualified service
personnel. Do not attempt to recreate any fault conditions while
connected to a patient.
Ensure that the FluiDot labels are clearly visible on all pressure
! jackets. FluiDot labels are intended to help in the avoidance of
air embolization, which could result in patient injury or death.
2-4
Introduction
Do not short the PPI Card Batteries. Do not place the card or
the batteries on any conductive surface. When checking or
! replacing the PPI card batteries, discharge can occur with
even a momentary short.
2-5
Mark V and Mark V Plus Injection Systems
Do not plug the cord reel connector into the Auxiliary Start
Switch Connector at J13. If not in use, allow the cord reel
! connector to remain disconnected. This improper connection
could result in internal equipment damage or malfunction.
2-6
Preventive Maintenance
Preventive
4 Maintenance
This section contains recommended procedures for preventive main-
tenance of Mark V and Mark V Plus injection systems. Routine main-
tenance and inspection will:
4-1
Mark V and Mark V Plus Injection Systems
Recommended Your Mark V or Mark V Plus Injection System must be properly main-
Schedule tained to ensure that it is in peak operating condition. Your individual
maintenance schedule depends upon how your injector is used; the
type of procedures performed, and frequency of use. The following
guidelines represent a suggested maintenance schedule:
Daily:
Before use each day, the system should be inspected, and the piston
rod thoroughly cleaned.
Monthly:
Once a month, the entire system should be thoroughly inspected and
cleaned, and an operational checkout should be performed.
Annually:
Once per year, Electrical Leakage and Ground Continuity checks
should be performed.
In the United States, Canada, Europe, and other select areas of the
world, the Medrad Service Department offers Preventive Maintenance
Programs. These annual programs greatly assist in maintaining accu-
racy and reliability, and can extend the life of the injection system.
Contact Medrad for details. In Europe, contact Medrad Europe B.V., or
your local dealer, for further information. Refer to Section 2 of this
manual for address and telephone numbers.
4-2
Preventive Maintenance
Inspection The following procedures are recommended for the Injector Head,
Control Unit, Remote Panel (if the system is so equipped), and mount-
Procedures ing systems. If defects are detected, either repair the system, or call
Medrad for service. Do not use the unit until the problem has been
corrected.
Injector Head 1. Inspect the head case for any cracks that could allow fluid to leak
inside, or weaken the case.
2. Inspect the head cable for cuts, cracks, or worn areas.
3. Inspect the head connector for cracks, loose pins, or a loose strain
relief.
4. Inspect the Pressure Jackets for small cracks, crazing, or discolor-
ation. As a matter of preventive maintenance, we recommend
replacement of the pressure jackets annually.
5. Inspect the syringe heater and cable; look for cuts, cracks, or any
worn areas.
6. Inspect the Control Panel for cuts or cracks that could allow fluid
to leak inside.
Control Unit 1. Inspect the Control Unit and Control Panel case for cracks that
could allow fluid to leak inside, or weaken the assembly.
2. Inspect the power cord for cuts, cracks, or worn spots. Inspect the
plug for cracks, loose prongs, loose wires, or a loose strain relief.
3. Inspect the handswitch and cord: Look for cuts, cracks, or worn
spots in the cable; look for cracks and loose parts in the switch
and housing.
4. Inspect the film changer connector and cord: Look for cuts,
cracks, or worn spots in the cable; look for loose pins, or a loose
strain relief on the connector.
5. Inspect any other cables connected to the control unit: Look for
cuts, cracks, or worn spots in the cables; look for cracks, loose
pins, or loose strain reliefs on the connectors.
Remote Panel 1. Inspect the Remote Unit and Control Panel case for cracks that
could allow fluid to leak inside, or weaken the assembly.
2. Inspect the interface cable for cuts, cracks, or worn spots. Inspect
the connector for cracks, loose prongs, or a loose strain relief.
3. Inspect the handswitch, cord, and connector: Look for cuts,
cracks, or worn spots in the cable; look for cracks and loose parts
in the switch, housing, and connector.
4-3
Mark V and Mark V Plus Injection Systems
Pedestal Mount 1. Inspect the case and legs for cracks and other defects that could
weaken the structure.
2. Ensure that all mounting bolts and screws are secure.
3. Inspect the connectors on the pedestal for cracks or loose pins.
4. Ensure that the casters roll smoothly, with no binding and scraping.
5. Ensure that the locking mechanism on all locking casters is functional.
Injector Head The injector head support arm is typically associated with pedestal type
Support Arm injection systems and free standing injector head stands. Carefully
inspect the areas shown below for any signs of damage.
The injector head pivot knuckle should rest flat and rotate smoothly on the
support arm. The injector head, or support arm, should not rotate more
than 360 degrees. If either assembly is able to rotate more than 360
degrees, one or more of the stop pins is not properly positioned, or is
missing.
If the stop pins are not in the proper position, the head cable can wrap
around the support arm, causing damage to the head cable, and possibly
lifting the injector head from the support arm. Contact Medrad Factory
Service for support arm replacement information.
4-4
Preventive Maintenance
Counterpoise 1. Inspect all parts of the mounting system for cracks and other
Systems defects that would weaken the assembly.
4. Verify that all cabling is tied back and does not interfere with the
movement of the supporting parts or the injector head.
3. Inspect the cable and connector for cracks, worn areas, loose
pins, or a loose strain relief.
4-5
Mark V and Mark V Plus Injection Systems
Cleaning Deposits of contrast media can interfere with proper operation of the
Mark V and Mark V Plus Injection Systems. The following guidelines
Procedure should be followed when removing deposits, or cleaning any portion
of the system.
• Using warm water and soft cloths, clean the injector console and
head thoroughly to remove contrast medium or other deposits.
• Check all of the System Safety and Warning Labels for legibility.
Ensure that the labels are not damaged or missing.
4-6
Preventive Maintenance
Leakage To insure safe operation of the injector, a leakage check must be part
of regular preventive maintenance.
Check
Use a commercial leakage tester such as one of the following:
Manufacturer Model
1. With the AC ground open, power applied, and the line at normal,
leakage should be less than 100 micro amps.
2. With the AC ground open, power applied and the line reversed,
leakage should be less than 100 micro amps.
4-7
Mark V and Mark V Plus Injection Systems
NOTES:
4-8
Checkout Procedure
5 Checkout Procedure
Introduction These checkout procedures test the major functions of the Mark V
and Mark V Plus. These procedures should be followed:
Read the steps first, then do them. Many steps require more than one
observation. Some steps will need to be timed.
Basic Unit This procedure checks the basic functions of any Mark V or Mark V
Checkout Procedure Plus system. Regardless of the configuration or what options are on
your system, start with this procedure. Then continue with the others
in the order they appear in this section.
This procedure is valid for all models and configurations of the Mark V
or Mark V Plus injector including the RMT 510 model in which the sys-
tem is operated solely from a Remote Panel, with no Control Panel on
the console. With this kind of system, any reference to a Control Panel
in the following procedure refers to the Remote Panel.
5-1
Mark V / Mark V Plus Injection Systems
Injector Head A safe and effective injector mounting system must be maintained to
Mount Inspections prevent personal injury and/or equipment damage. An important part
of inspection should include the injector head support arm typically
associated with pedestal injector systems (SYS 500 or SYS 500-P)
and the free standing injector head stand (KMA-320 or KMA-320T).
The injector head pivot knuckle should sit flat and rotate smoothly on
the support arm. The injector head should not rotate more than 360
degrees. Periodically lift the head from the support arm and check for
the presence of the injector head stop pin. If the pin is not in place, the
head cable can wrap around the arm, causing damage to the head
cable and possibly forcing the injector head off of the support arm.
The support arm should be inspected for cracks where the head rests
on the arm and at the base where it is attached to the injector or the
injector head stand. If a crack is present, the crack can lengthen, com-
promising the integrity of the arm.
With the exception of the head cable, disconnect any cables from
the connector panel on the back of the injector.
5-2
Checkout Procedure
Injector Head 2. Fully advance and retract the injector head plunger using the load
controls on the head control panel. Ensure that the plunger moves
freely, without binding, rubbing, or scraping.
Arm the injector in the SINGLE mode, then inject. When the injec-
tion is complete, check the injection STATUS, verifying that the
actual results fall within the following ranges:
Arm the injector in the SINGLE mode, then inject. When the injec-
tion is complete, check the injection STATUS, verifying that the
actual results fall within the following ranges:
5-3
Mark V / Mark V Plus Injection Systems
Arm the injector in the SINGLE mode, then inject. When the injec-
tion is complete, check the injection STATUS, verifying that the
actual results fall within the following ranges:
Arm the injector in the SINGLE mode, then inject. The plunger
should accelerate steadily for 8 seconds, then continue at a
steady rate for 3 additional seconds. When the injection is com-
plete, check the injection STATUS, verifying that the actual results
fall within the following ranges:
Arm the injector in the MULTI injection mode, then inject. Carefully
listen for an audible click (closing of the internal X-ray trigger
relay) approximately 9 to 11 seconds into the injection.
5-4
Checkout Procedure
Pre-Programmed 8. Reset all injection parameters using the RESET function. The
Injections Level and Total Levels windows will display a 1, all other windows
should display a 0.
Name and store the injection parameters using the STORE func-
tion. Remove power from the system for at least one minute, then
re-apply system power. Using the RECALL function, recall the
stored injection parameters, verifying that the Control Panel win-
dows display injection parameters entered above.
Remote Panel 9. If the injection system is equipped with a Remote Panel in addition
to the Control Panel, ensure that the Remote Panel is the Master
mode, repeat the ML/SEC, ML/MIN, ML/HR, Rise/Fall, Delay
Timer, and Pre-Programmed Injection checks outlined above.
5-5
Mark V / Mark V Plus Injection Systems
ECG Trigger This procedure checks the performance of the ECG trigger section, an
Checkout Procedure option for the Mark V and Mark V Plus systems. The function of the
ECG trigger is the same for the Mark V and Mark V Plus systems.
With all systems, follow the basic procedure first, then check the ECG
section according to this procedure.
Manufacturer Model
__________________________________________
Biohio Systems Co. EH-5N
Bio-Tek Instruments, Inc. ECG/R
Cambridge Medical Instruments 4350
Medi Cal Instruments Inc. 410
Phipps L Bird Inc. 7092-450
Valmedix 323-100
1. With the exception of the head cable, Control Room Monitor, and
Analog and Digital cables (Control Room Console only), discon-
nect any cables plugged into the connector panel on the back
(including the Remote Panel if the system includes one).
5-6
Checkout Procedure
3. Connect an ECG simulator to the ECG input then enter the follow-
ing injection parameters:
RISE/FALL 0 seconds
FLOW RATE 15 ML/SEC
VOLUME 10 ML
PRESSURE 1000 psi
DELAY 0 seconds, X-RAY
DELAY 0 seconds
# BOLUS 4
R-WAVE TERMination OFF
5. Arm the injector in the SINGLE mode, then inject. When the injec-
tion is complete, check the injection STATUS, verifying that the
actual results fall within the following ranges:
RISE/FALL 0 seconds
FLOW RATE 10 ML/SEC
VOLUME 15 ML
PRESSURE 1000 psi
DELAY 0 seconds, X-RAY
5-7
Mark V / Mark V Plus Injection Systems
DELAY 0 seconds
# BOLUS 1
R-WAVE TERMination OFF
X-RAY SYNC ON
5-8
Checkout Procedure
1. Apply power to the Scope. Ensure that there are two traces on the
screen, then ensure that the following default parameters are dis-
played on the Control Panel:
4. Position the Channel 1 trace at the third division from the top of
the screen. Set the CHANNEL 1 INPUT SELECT to INJ.
7. Press and release the 20 ML CAL button. The pulse should take
9.5 to 10.5 seconds to travel across the display.
5-9
Mark V / Mark V Plus Injection Systems
RISE/FALL 0 seconds
FLOW RATE 10 ML/SEC
VOLUME 15 ML
PRESSURE 1000 psi
DELAY 0 seconds, X-RAY
11. Arm the injector in the SINGLE mode, then inject. The lower trace
should gradually deflect three divisions, then return to the base
line.
12. Apply power to the ECG option. Connect an ECG simulator input
to J44 on the rear connector panel. Set the simulator for 60 BPM.
Ensure that the GAIN is set to allow the R-Wave to flash with each
beat of the simulator.
13. Ensure that channel 1 of the scope displays the R-wave, and that
the R-wave signal deflects at least two divisions.
RISE/FALL 0 seconds
FLOW RATE 17 ML/SEC
VOLUME 15 ML
PRESSURE 1000 psi
DELAY 0 seconds, X-RAY
15. Set the SWEEP MODE to AUTO, then Arm in the SINGLE injec-
tion mode and inject.
5 - 10
Checkout Procedure
17.Select the INJ PREV function on the ECG option. The scope
should simulate the previous injection, without actually injecting.
5 - 11
Mark V / Mark V Plus Injection Systems
Notes:
5 - 12
CPU Card
6 CPU Card
There are two versions of the CPU Card, identified by the card revi-
sion level, part number, and serial number. Use the table below to
determine which card type the user has, then refer to the appropriate
description on the following pages.
6-1
Mark V / Mark V Plus Injection Systems
Clock Crystal Y2 (8 MHz) and clock generator chip U2, produce the 4 MHz
clock system for the CPU, and provide a Reset pulse when power is
first applied. This pulse resets the CPU, and ensures that the pro-
gram starts at the beginning.
Memory / The Memory / Input/Output Decoder, comprised of U22 and U23, pro-
Input/Output vides:
Decoder • Control of the memory chips during read/write cycles
• Two major decode lines (MEMIO1 and MEMIO2: Pins 16
and 17) that are buffered and sent to the Input/Output Card
• Direction control for the data buffer
Bus Buffers The control lines from the CPU are buffered by U17, then sent to the
motherboard bus. The address bus is buffered by U18 and U19, then
sent to the motherboard bus. The flow of data is controlled by bidirec-
tional buffer U20, which is controlled by the Memory / I/O Decoder.
Control and addressing lines flow away from the CPU, while the buff-
ered data bus, can flow in either direction.
Watchdog 1 The CPU watchdog (U3) must receive pulses from the I/O Card on the
WATCHDOG 1 line, or CPU operations will be interrupted. The pulses
are generated on the I/O Card, by decoding a CPU address. A loss of
these pulses is most likely the result of a problem with the CPU or the
EPROMs.
Test Section The circuit surrounding U7 is used for in-house testing, and the
enabling of Utility programs.
6-2
CPU Card
6-3
Mark V / Mark V Plus Injection Systems
Clock Crystal Y2 (8 MHz) and clock generator chip U2, produce the 4 MHz
clock system for the CPU, and provide a Reset pulse when power is
first applied. This pulse resets the CPU, and ensures that the pro-
gram starts at the beginning.
Memory CPU memory is comprised of one EPROM / PROM chip (U24), and
one RAM chip (U16). These chips connect the address and data
buses, and are controlled by both the enable lines from the memory /
I/O decoder, and the Read/Write lines from the CPU. EPROM chip
U24 is only accessed when switch SP2-2 is set to the “U24” position.
If this chip must be replaced, contact Medrad Service for a current
version EPROM. In addition to standard memory, a separate EPROM
chip (U25) may be installed to access special utility functions. This
may be accessed be setting switch SP2-2 to the “U25” position. Con-
tact Medrad Factory Service for more information.
Memory / The Memory / Input/Output Decoder, comprised of U23 and U26, pro-
Input/Output vides:
Decoder • Control of the memory chips during read/write cycles
• Two major decode lines (MEMIO1 and MEMIO2: Pins 16
and 17) that are buffered and sent to the Input/Output Card
• Direction control for the data buffer
Bus Buffers The control lines from the CPU are buffered by U17, then sent to the
motherboard bus. The address bus is buffered by U18 and U19, then
sent to the motherboard bus. The flow of data is controlled by bidirec-
tional buffer U20, which is controlled by the Memory / I/O Decoder.
Control and addressing lines flow away from the CPU, while the buff-
ered data bus, can flow in either direction.
Watchdog 1 The CPU watchdog (U3) must receive pulses from the I/O Card on the
WATCHDOG 1 line, or CPU operations will be interrupted. The pulses
are generated on the I/O Card, by decoding a CPU address. A loss of
these pulses is most likely the result of a problem with the CPU or the
EPROMs.
Test Section The circuit surrounding U7 is used for in-house testing, and the
enabling of Utility programs.
6-4
CPU Card
6-5
Mark V / Mark V Plus Injection Systems
Chip
Serial Number Card Part Number Chip Part Number
Designation
U22 M5JA22
U23 M5JA23
CPU 27468 and Above 78101-10-AP-14 (-3) U24 MV ENG 7.0 U24 (English)
U23 M5JA23
U26 M5JA26
6-6
Input / Output Card
Bus Buffers The control bus is buffered by U14, and the address bus is buffered by
U15. The bidirectional data bus is buffered and controlled by U22, with
direction control from I/O decoder U8.
Display Decoder Signals for the Control Panel Display Card are provided by 4-16 chan-
nel decoder U1, while U7 inserts display driver “Wait States”. These sig-
nals control the Sentinel and LED display drivers.
Display Buffers Two address lines, and eight data lines, are buffered for the Display
Card by U16 and U19.
I/O Decoder Decoder U8, controlled by address and control lines, provides an
enable to programmable I/O (PIO) chips U5 and U6, counter/timer chip
(CTC) U4, and, provides data direction control for data buffer U22.
Parallel Parallel I/O chips permit the CPU to access external inputs, and to con-
Input/Output Chips trol outputs.
• PIO1 -- The inputs to U6 are the hand start switch, remote start
switch, and remote disarm input. Through the data buses, the CPU
can check the digital status of these inputs. Outputs from U6
include: The film changer relay enable, two injecting signals, Armed
signal, and Head Indicator signals. Through the I/O chip, the CPU
can turn these outputs on and off.
7-1
Mark V and Mark V Plus Injection Systems
Counter / Timer The CTC (U4) generates interrupt signals for the CPU. The interrupts
Chip (CTC) are prioritized and asynchronous with the system clock.
Test Decoder This 4-16 channel decoder (U2) provides Reset pulses for Watchdog
1, and controls timing of the buzzer.
Test Section The circuit surrounding U17 and U18 is for in-house testing.
ECG Detector This circuitry is used only with the ECG option. The incoming R-wave
signal is sent to the multiplying DAC circuit (U20, U21, U23, and U24
or U20, U21, and U26), while sensitivity to this signal is controlled by
the Gain Up/Down keys on the ECG Keypad. Gain information is sent
through the data bus to U20, which sets a multiplication factor for DAC
U21. The output of the DAC is buffered (at U24 or U26A), then sent to
the R-wave detector U23 or U26B, of which output is a pulse that indi-
cates an R-wave. This pulse goes through a pulse shaping network
(U25 or U27), then to CTC Trigger 0.
7-2
Input / Output Card
7-3
Mark V and Mark V Plus Injection Systems
NOTES:
7-4
Servo Control Card
• Provide signals that control the Flow Rate and Power Drive
circuits
• Read and interpret information from the head, to control
injection Flow Rate and Pressure [limit].
Refer to the figure on page 8 - 4 for a block diagram of the Servo Con-
trol Card.
Bus Buffers The control bus is buffered by U12, and the address bus is buffered
by U11. The bi-directional data bus is buffered and controlled by U10,
with direction control coming from direction logic.
Direction Logic Gates U7-U9 control the direction line of U10, controlling the flow of
data to and from the card.
A/D Converter Logic Gates U4 and U5 control the A/D converter U1, starting the A/D con-
version when the data is ready, and enabling buffers U2 and U3 to
transfer the converted word to the data bus.
DAC Decoder Decoder U14, with U18 and U6, provide enable signals for the DACs
(digital-to-analog converters) and the MUX (multiplexer). These
enables allow data bus information to be written to the device. The
decoder also provides signals for the A/D converter logic, direction
logic, and Reset pulses for WATCHDOG 2.
WATCHDOG 2 The DAC decoder sends pulses to WATCHDOG 2 (U15) when the
mechanical stop is in position, and “Ready to Inject”. If the Mechanical
Stop takes too long to move into position, the pulses from the DAC
decoder will stop, resulting in a disarm condition. The Sentinel will
then display the message “Mechanical Stop Position Failure”.
PIO3 The inputs to PIO3 (U16) are signals from the Injector Head, Power
Drive Circuit, and the analog portion of the SCC. These inputs
include: Turret switch position, 60 ml indication, and FWD/REV indica-
tion from the Injector Head, Aux Monitor from the PDC, and an Over-
pressure Limit signal from the SCC. The status of PIO3 inputs are
8-1
Mark V and Mark V Plus Injection Systems
directed to the CPU through data busses. Outputs from PIO3 include:
Flow Control signals, the Safe Relay Enable, and the System Over-
ride signal.
System Monitor The flip-flop (U17) sends alarm signals to disarm the injector, if any of
Flip-Flop the following input conditions occur: WATCHDOG 2, OPLIM (over-
pressure signal), or AUX MONITOR (power drive failure).
Command, Position, When enabled and timed by the DAC decoder U14, one of the DACs
and Signal DACs (U21-U24) will read a byte of data bus information. The DAC then
converts the byte to an analog voltage between zero and 10 VDC.
DAC resolution is 40mV per count.
Multiplexer (MUX) The multiplexer circuit is comprised of multiplexer U19, Quad latch
U20, and Unity-Gain buffer U26A. This circuit receives eight inputs,
and under timing control connects each input to the circuit output,
which is sent to the A/D converter.
TTL/CMOS Converter U25 converts TTL logic (0/5V) to CMOS logic (0/15V).
10V Reference Chip U28 develops +10 VDC as a reference voltage for the Plunger
and Mechanical Stop position feedback pots in the head. This voltage
is also applied to the multiplexer to be monitored by the CPU.
Pot Processor This circuit, comprised of U27C and associated components, buffers
and filters the pot wiper signal. The pot signal is an input to the multi-
plexer and the error amplifier.
Primary Pressure The Primary pressure limit circuit (U26B), compares the pressure limit
Limit Circuit command to the actual pressure developed during an injection. The
8-2
Servo Control Card
Circuit Q4.
This circuit is driven to cut-off, sending a pressure limit indication sig-
nal (PRESLIMIND) to PIO3 (U16), and eventually to the CPU. This
PRESLIMIND signal will also send Q12 into a saturation state, which
shunts R81 and reduces the gain of the error amplifier, thereby
decreasing the error signal.
Overpressure Circuit If the actual pressure exceeds the pressure limit command by greater
than 100-150 PSI, the Overpressure Circuit (U26D) forwards an
OPLIM signal to stop the injection.
Flow Scale Circuit Using the two flow scale signals, circuits Q5, Q6, and Q11 attenuate
the flow rate selected signal during ML/MIN and ML/HR flow scale
injections.
Standby Reset Circuit Driven by the INJECT signal, Q8, Q9, and Q10 control the flow rate
integrator, U29. During standby, the integrator follows the position pot.
The output of the integrator is equal in amplitude, and opposite in
polarity to the position pot. When an injection is to occur, this circuit
allows U29 to generate the position command.
Flow Rate Integrator The master position command is generated by integrator U29. The
output of this circuit is a ramp, with a slope proportional to the input
signal (flow rate selected).
Error Amplifier When the plunger is moving at the desired flow rate, the master posi-
tion command from U29 and the pot wiper signal from U27C are equal
but opposite in polarity. The output of error amplifier U27D is the dif-
ference between these two signals, or the position error. This error
signal is used by the drive circuits to power the motor. If pressure lim-
iting occurs, a signal from U27B reduces the error signal, and the gain
of U27D is reduced by Q12.
Feed Forward Circuit This circuit, comprised of Q7 and U27A, provides a boost voltage to
the motor to compensate for the internal resistance of the motor. This
turning voltage varies with the Flow Rate.
8-3
Mark V and Mark V Plus Injection Systems
9 PPI Card
There are two versions of the PPI Card, identified by the card revision
level and serial number. Use the chart below to identify card type, then
refer to the appropriate description on the following pages.
9-1
Mark V and Mark V Plus Injection Systems
Bus Buffers The control bus is buffered by U3, and the address bus is buffered by
U1 and U2. The bidirectional data bus is buffered by U4 and U5, with
direction defined by one of the lines on the control bus. These data
buffers are enabled by the decoder. The data bus for the primary
memory chip is controlled by U5; the backup memory chip data bus is
controlled by U4.
Decoder Decoder U6 provides the enable lines for the data bus buffers, the
memory chips, and the RS-232C circuit.
PPI Memory Primary PPI memory is provided by 8K RAM chip U9. Backup PPI
memory is provided by U8. The chips are enabled by signals from the
decoder, while outputs are enabled by lines from the control bus.
Memory Comparator The data buses from the primary and backup memory are continu-
ously compared by U7. If the values do not agree, latch U11 sends a
signal (MEMERRINT), enabling the CTC on the I/O Card, to interrupt
the processor.
Analog Switches The enable lines for the memory chips are switched through U16.
When power is applied, the switches are closed, connecting the
enable lines. When power is removed or low, the switches are open,
disabling the enable lines to preserve power.
Power-Down and When power is removed, or is low, Q1- Q3 disables U16 and opens
Battery Circuit the analog switches to disable the memory chips to conserve power
as they switch over to battery power. The battery provides backup
power for the memory chips to preserve the contents when power is
removed.
9-2
PPI Card
9-3
Mark V and Mark V Plus Injection Systems
Bus Buffers The control bus is buffered by U3, and the address bus is buffered by
U1 and U2. The bidirectional data bus is buffered by U4 and U5, with
direction defined by one of the lines on the control bus. These data
buffers are enabled by the decoder. The data bus for the primary
memory chip is controlled by U5; the backup memory chip data bus is
controlled by U4.
Decoder Decoder U6 provides the enable lines for the data bus buffers, the
memory chips, and the RS-232C circuit.
PPI Memory Primary PPI memory is provided by 8K RAM chip U9. Backup PPI
memory is provided by U8. The chips are enabled by signals from the
decoder, while outputs are enabled by lines from the control bus.
Memory Comparator The data buses from the primary and backup memory are continu-
ously compared by U7. If the values do not agree, latch U11 sends a
signal (MEMERRINT), enabling the CTC on the I/O Card, to interrupt
the processor.
Analog Switches The enable lines for the memory chips are switched through U16.
When power is applied, the switches are closed, connecting the
enable lines. When power is removed or low, the switches are open,
disabling the enable lines to preserve power.
Power-Down and When power is removed, or is low, Q1-Q3 disables U16 and opens
Battery Circuit the analog switches to disable the memory chips to conserve power
as they switch over to battery power. The battery provides backup
power for the memory chips to preserve the contents when power is
removed.
Ferrite Beads FB1-FB5 are used to suppress noise from the power source.
9-4
PPI Card
9-5
Mark V and Mark V Plus Injection Systems
NOTES:
9-6
Control Panel
10 Control Panel
The Control panel is comprised of the keyboard overlay attached to
the Display Card. Three different types of interchangeable Display
Cards have been produced. Refer to page 10 - 2 for a block diagram
of the Control Panel cards.
Keyboard Overlay The keyboard overlay contains snap-action membrane keys, intercon-
nected in a matrix of four columns and eight rows. This matrix is con-
nected to the Display Card, then to the I/O Card, where PIO2 senses
key closures for the system.
Display Card The Display Card contains the alphanumeric displays and LEDs that
show through the keyboard overlay. These devices convey messages
and operating status to the operator. The Display Card contains the
Sentinel display, numeric displays, and LED displays.
Sentinel Display The Sentinel is made up of eight, 4-character display units (DS1
through DS8), creating a 32-character read-out. These devices
receive data and control information from the I/O Card.
Numeric Display Three display groups are used to display injection parameters on the
Drivers and Control panel. Each display group consists of a display driver (U1, U2,
Numeric Displays or U4), and numeric display units. Display drivers also receive the
data and control line information from the I/O Card. Group designa-
tions are as follows:
Display Driver U1, displays Volume (DS23 - DS26), Flow Rate (DS11,
DS12), and Rise/Fall (DS9, DS10).
Display Driver U2, displays Pressure [limit] (DS27 - DS30) and Injec-
tion Duration (DS13-DS15).
LED Driver, The remainder of the Display Card circuit controls and drives LEDs
Transistor Driver used as backlights of various indicators on the Control panel. Display
and LEDs driver U3 controls all LEDs, and receives data and control information
from the I/O Card. Each LED group contains drivers such as Q5 and
Q6, or IC U5. These three columns of LEDs are enabled by Q20
through Q22, and driven by Display Driver U3.
10 - 1
Mark V and Mark V Plus Injection Systems
10 - 2
Power Drive Circuit
The Power Drive Circuit is located primarily on the Power Drive Card.
The Safe relay, Reverse relay, and selected output stage components
are located elsewhere in the unit. The filter choke is mounted on the
chassis frame.
11 - 1
Mark V and Mark V Plus Injection Systems
PDC
(Serial numbers below 60000)
Refer to pages 11 - 7 and 11 - 8 for block diagrams of the PDC Card.
Brake Circuit The Brake Circuit is used to stop the plunger motor at the end of an
Q8, Q9, Q10 injection, or if an error condition occurs during an injection. This pro-
cess is called Dynamic Braking. When the Safe Relay opens, the
motor will continue to turn, thereby acting as a generator producing
voltage. When the brake is activated, the motor winding is connected
across two .75 ohm, 5 watt resistors, or one .68 ohm 2 watt resistor,
stopping the motor. At the end of an injection, the error signal
(ERRSIG, a command from the Servo Control Card) goes negative (-
1V), activating the Brake Sensing Circuit Q8 - Q10. A SYSTEM
OVERRIDE, AUX MONITOR, or overrate signal can also activate the
brake.
Safe Relay / Safe Relay K1 completes the motor voltage path between the SCR
Safe Relay Enable Bridge stage, and the Plunger Motor. K1 also provides an additional
K1, Q5 pair of normally-closed contacts to allow the Mechanical Stop Motor to
run while the injector is disarmed, yet prevent the Plunger motor from
running. K1 is enabled by a Forward or Reverse load command from
the injector head, or when the injector is armed (Safe Relay Enable
[SAFRELEN] from the SCC). In both cases, theses signals cause Q5
to conduct, providing a ground path to energize K1 (SAFRELO). This
action disables the Mechanical Stop Motor by breaking connections to
the motor, and allowing power to flow to the Plunger motor. The Safe
Relay is disabled by a SYSTEM OVERRIDE/AUX MONITOR from the
PDC, or a loss of the SAFRELEN from the SCC.
Reverse Relay When Reverse loading, both Safe Relay K1 and Reverse Relay K2,
Enable Circuits must be energized. When REVERSE load is activated, +26 volts
K2 energizes K2, reversing the polarity of the plunger motor.
11 - 2
Power Drive Circuit
System Override The SYSTEM OVERRIDE shuts down the PDCP if the system detects
the presence of a “System Monitor’ type condition (Overpressure,
Overvolume, or Overrate [via Aux Monitor]). When the SYSTEM
OVERRIDE signal from U16 (PIO 3) on the SCC goes high, the signal
is sent through D21 to: Disable the Safe Relay (R50, R82, Q4), acti-
vate the brake (D28, D25, Q10), and disable pulses to SCR bridge
controller (D28, R87, Q3). SYSTEM OVERRIDE and AUX MONITOR
are ORed on the PDC to form a redundant shut-down circuit.
Differential Amplifier The Differential Amplifier (U1B) is used to establish a reference sine
U1B wave for use by the zero crossing detector. Inputs to U1B are positive
half-waves taken from the secondary of Transformer T1, and half-
waves rectified by diodes in the SCR bridge Z1. The positive half-
waves coincide with both the positive and negative halves of the input
sine-wave. When the non-inverting input of U1B (pin 5) goes posi-
tive, the inverting input of U1B (pin 6) will be at or near zero volts. Out-
put of U1B will go positive, producing the positive half of the sine-
wave. Likewise, when U1B pin 6 begins to go positive, the voltage at
U1B pin 5 will be at or near zero volts. The output of U1B will go neg-
ative, producing the negative half of the sine-wave. This action rees-
tablishes the reference sine-wave.
Phase Shift Network The Phase Shift Network is used to produce a sine-wave that is phase
U1A shifted 0.4 mS ahead of the incoming sine-wave. This ensures that
sufficient voltage and current exist to fire the SCR bridge. Input to the
Phase Shift Amplifier, U1A, is the output of U1B. R6 adjusts the
amount of phase shift at the output of U1A.
Zero Crossing The Zero Crossing Detector circuit will produce a positive going pulse
Detector (-15v to 0), and reset the Ramp Generator circuit (U2A) when the
U1C, U1D input sine-wave passes through zero. Input to this stage is the phase
shifted sine-wave from U1A. U1C and U1D function as a “Window
Detector”, each producing a positive output when input voltage is
within the established window. The non-inverting input to U1C has a
positive offset voltage, while the output of U1C goes to positive satu-
ration when the inverting input voltage drops below the offset. The
inverting input of U1D also has a negative offset. Output of U1D will
go to negative saturation when voltage at the non-inverting input
drops below the offset. The outputs of U1C and U1D are ANDed by
D3-D4, and when both are positive, a positive going pulse is sent to
reset the Ramp Generator circuit.
Ramp Generator Integrator U2A generates 2 volt (-2 to 0 volt) ramp waveforms
Q1, U2A between each zero crossing. These ramps are used to establish a ref-
erence for the Trigger Comparator (U2D). During an injection, the
Error signal is summed with the ramps and applied to U2D. The Error
signal raises the DC reference level of the ramps. The integrator is
reset (zero crossing detector applies a positive going pulse to the gate
of Q1) when the sine-wave passes through zero.
11 - 3
Mark V and Mark V Plus Injection Systems
Trigger Comparator, The Trigger Comparator (U2D) determines duration of pulses that fire
SCR Controller the SCR bridge. The input to U2D is the summed Error signal and
U2D ramp wave-form. Duration of pulses is determined by the amount of
time that the input wave-form value is greater than zero volts. In
standby, input to U2D is 0 volts. The output of U2D is negative satura-
tion. Diode D18 supplies a ground path for +15 volts across R38,
sending Q2 into cut-off.
During an injection, the Error signal raises the ramp wave-form above
zero volts. When ramp voltage is above zero, output of U2D switches
to positive saturation, reverse biasing D18, and removing the ground
path for the +15 volts. This voltage is applied to Q2 (through R38, D19
and D20), providing a ground path for +26 volts (through R12, R13,
and Q2), which creates a positive to negative transition on the primary
of pulse transformer T1. The pulse transformer will invert the polarity
of the secondary, creating a negative to positive pulse to fire the SCR
bridge. The duration of the pulse is determined by the amount of that
time the input to U2D is above zero volts.
Full Error Trigger The Full Error Trigger will fire the SCR bridge if a large, instantaneous
U2C Error signal does not allow U2D to trigger the SCR bridge. In order for
the Trigger Comparator (U2D) and the SCR Controller to fire the SCR
bridge, the output to U2D must be allowed to drop below zero. If the
Error signal is too large, input of U2D stays above zero, consequently
output is held in positive saturation. If this occurs, U2C will invert the
output of the zero crossing detector, and pulse the SCR Controller.
The pulses will continue until the Error signal drops to a value which
allows output of U2D to pulse normally, and resume firing of the SCR
bridge.
Delinearizing The circuit comprised of R80, R22-27, D7-8, and C16, increases drive
Network circuitry sensitivity to small error signals, and decreases sensitivity to
larger error signals.
Power Output Stage AC power from the power transformer is applied to the SCR bridge
Z1. The output of the bridge, controlled by gate pulses from the SCR
controller, is filtered by L1 and C1 on the DRC, or L1 and C13 on the
CPA. The SCR bridge is protected by an MOV across the AC input.
The SCR Bridge output is protected by MOV Z2, while direction of
motor rotation is controlled by Reverse Relay K2. Motor current is
sampled for the pressure circuits and the overcurrent shutdown circuit
by Sampling Resistor R4 on the DRC (R57 in the CPA).
11 - 4
Power Drive Circuit
Elliptical Filter The circuit surrounding U4D removes the fundamental ripple fre-
U4D quency and harmonic noise from the motor current signal. Output is
sent to the Pressure Amplifier.
Pressure Amplifier The filtered motor current signal is amplified by U4A. Output is the
U4A actual pressure signal PRESSIG, sent to the multiplexer and pressure
limit circuitry on the SCC Card. This signal is also used by the Loading
Pressure Limit Circuit on the same card.
Loading Pressure During loading, if pressure exceeds 200 PSI, Q6 conducts to limit
Limit Control - Q6 loading rate and pressure.
Motor Current U4C circuitry amplifies and inverts the motor current signal from sam-
Amplifier pling resistor R57, in series with the motor. Output of the current
U4C amplifier is proportional to motor current. This signal is used by Veloc-
ity Amplifier U3B, Auxiliary Monitor U3A, and Overcurrent Shutdown
Circuit U4B.
Velocity Amplifier The inputs to velocity amplifier U3B are motor voltage, and the current
U3B signal from the current amplifier; these two signals are opposite in
polarity and added to obtain the output of U3B, an analog derivative of
actual velocity.
Overrate Detector By comparing the actual velocity signal to the FLOW SELECTED
U3C input, U3C detects when the velocity exceeds the flow command.
When this occurs, the output of U3C nullifies the input to U2D, stop-
ping the trigger pulses to the SCR bridge. The output of U3C is sent to
U3D, activating the brake, and causing Q3 to conduct (shorting SCR
Trigger pulses to ground).
Brake Comparator If the velocity exceeds the flow command, U3D activates brake Q10,
U3D activates Q3 to cease firing of the SCRs, and triggers auxiliary moni-
tor U3A.
Auxiliary Monitor The AUX MONITOR indication is given if the output of Motor Current
U3A Amplifier U4C is excessive or if Velocity Comparator U3C indicates
that the speed of the motor is greater than the selected flow rate com-
mand. When either of these conditions occur, Aux Monitor circuit U3A
sends a signal to three other circuits on the PDC. The AUX MONITOR
signal: Causes Q3 to conduct, thereby stopping the firing of the SCR
bridge; Causes Q4 to conduct, grounding the Safe Relay Enable
(SAFRELEN), thereby disabling the Safe Relay; Activates the Brake
FET, to stop the plunger motor. The AUX MONITOR signal is also sent
to U16 (PIO 3) on the SCC to interrupt the CPU and terminate the
injection.
11 - 5
Mark V and Mark V Plus Injection Systems
Forward/Reverse The Forward/Reverse Loading circuit applies a fixed load profile volt-
Loading Circuit age which is summed with the output of Ramp Generator U2A, to trig-
U2A, R28 ger the SCR bridge and produce a drive voltage for the plunger motor.
Slow acceleration during loading is provided by the charging action of
capacitor C9 and R30. Loading pressure and velocity limiting are con-
trolled through Q6.
Forward/Reverse Loading:
When the Forward load button on the injector head is pressed, +26
volts is sent through voltage divider (R28, R29, R31, R42) to be
summed with the output of Ramp Generator U2A. If Reverse load is
pressed, the action is similar with these exceptions: Pressing Reverse
load also energizes Reverse Relay K2 to reverse the motor lead
polarity; +26 volts also passes through blocking diode D10 (prevents
Forward load from energizing K2).
11 - 6
Power Drive Circuit
* NOTE: Blocks that appear within the dotted lines are not located on the PDC.
11 - 7
Mark V and Mark V Plus Injection Systems
11 - 8
Power Drive Circuit
PDCP
(Serial Numbers PDCP 60000 and above)
Refer to pages 11 - 15 and 11 - 16 for block diagrams of the PDCP.
Brake Circuit The Brake Circuit is used to stop the plunger motor at the end of an
Q1, Q2, Q3 injection, or if an error condition occurs during the injection. This pro-
cess is called Dynamic Braking. When the Safe Relay opens, the
motor will continue to turn, thereby acting as a generator producing
voltage. When the brake is activated, the motor winding is connected
across two .75 ohm, 5 watt resistors, stopping the motor. At the end of
an injection, the error signal (ERRSIG, a command from the Servo
Control Card) goes negative (-1V), activating the Brake Sensing Cir-
cuit Q1 - Q3, thus stopping the motor. Zener diode D1 protects Q1 by
limiting gate to source voltage to 15 volts. A SYSTEM OVERRIDE,
AUX MONITOR, or overrate condition can also activate the brake.
Overcurrent The Overcurrent Shutdown Circuit opens the plunger motor voltage
Shutdown path if excessive current is flowing through the motor circuit. Sampling
U1A, DRC Q1 Resistor R4 (on DRC) is in series with the motor, and voltage across it
is directly proportional to the current through the motor. This voltage is
an input to Motor Current Amplifier U1D, the output of which is applied
to the non-inverting input of Overcurrent Shutdown comparator U1A.
The inverting input to U1A is connected to a voltage divider, establish-
ing an Overcurrent Shutdown reference. When output of U1D rises
above reference voltage at U1A, the output of U1A switches to nega-
tive saturation. This negative voltage is applied to the gate of Overcur-
rent Shutdown FET Q1 on the DRC, forcing it into cut-off, and opening
the motor voltage path.
Safe Relay / Safe Relay K1 completes the motor voltage path between the SCR
Safe Relay Enable Bridge stage, and the Plunger Motor. K1 also provides an additional
K1, Q7 pair of normally-closed contacts to allow the Mechanical Stop Motor to
run while the injector is disarmed, yet prevent the Plunger motor from
running. K1 is enabled by either a Forward or Reverse load command
from the injector head, or when the injector is armed (Safe Relay
Enable [SAFRELEN] from the SCC). In both cases, theses signals
cause Q5 to conduct, providing a ground path to energize K1
(SAFRELO). This action disables the Mechanical Stop Motor by
breaking connections to the motor, and allowing power to flow to the
Plunger motor. The Safe Relay is disabled by a SYSTEM OVERRIDE/
AUX MONITOR from the PDCP, or a loss of the SAFRELEN from the
SCC.
11 - 9
Mark V and Mark V Plus Injection Systems
Single Button Disarm from Injector Head - When the injector is armed,
and the SAFRELEN in the active high state, Q12 conducts, shunting
R56. This process allows “Single Button” disarming of the injector
head. When the injector is armed, if any single button on the injector
head is pressed, the signal will go through either D15 or D16, then
R59 and Q12, making Q13 conduct. This produces an active low
FWD/REV IND (to the SCC Card), which prompts the system to with-
draw the SAFRELEN.
Reverse Relay When Reverse loading, both Safe Relay K1 and Reverse Relay K2
Enable Circuits must be energized. K2 reverses the polarity of the plunger. When
K2, Q10, Q11 REVERSE load is pressed, Q11 and Q10 conduct, applying +26 volts
through on-board jumper JU1, energizing K2. JU1 must be set cor-
rectly to avoid: No Reverse, or; Latch in Reverse. See the tables
below for proper settings:
System Override The SYSTEM OVERRIDE shuts down the PDCP if the system detects
the presence of a “System Monitor’ type condition (Overpressure,
Overvolume, or Overrate [via Aux Monitor]). When the SYSTEM
OVERRIDE signal from U16 (PIO3) on the SCC goes high, Q4 and
Q5 (PDCP) conduct, allowing +15 volts to: Disable the Safe Relay cir-
cuit (Q6), activate the brake (D2 and Q1), and disable pulses to the
SCR bridge controller (Q9). SYSTEM OVERRIDE and AUX MONI-
TOR are OR’ed on the PDCP to form a redundant shut-down circuit.
Zero Crossing The Zero Crossing Detector circuit establishes a timing reference for
Detector triggering of the SCR bridge. This is done by producing a positive
U4A, U4D pulse (-10v to +10v) which resets Ramp Generator U5C when the
input sine-wave passes through zero. These pulses are also applied
to Full Error Trigger Q9, through D6 and R30, to fire the SCR bridge
when needed.
11 - 10
Power Drive Circuit
saturation. The positive pulse, applied to the gate of Q16, resets the
Ramp Generator. The pulse width is approximately 1.2 mS @ 60 Hz,
and 1.5 mS @ 50 Hz, and is clamped to +/-10 volts by zener diodes
D28 and D29 in the feedback loop of U4D.
Ramp Generator Integrator U5C generates 2 volt (-2 to 0 volt) ramp waveforms
U5C, Q16 between each zero crossing that are used to establish a reference
level for Trigger Comparator U5B. DC level and amplitude of the
ramps are adjusted by R90 and R112, respectively. The integrator is
reset when the sine-wave passes through zero (U4D applies a posi-
tive pulse to the gate of Q16).
Trigger Comparator, Trigger Comparator U5B uses the summed Error, or load profile, sig-
SCR Controller nal and ramp wave-form to determine at what point in the sine-wave
U5B, Q8 the SCR bridge is fired. In standby, input to U5B is a negative voltage
(-2 to 0 volt integration from U5C), thus output of U2D is negative sat-
uration, and Q8 is off.
Full Error Trigger The Full Error Trigger will fire the SCR bridge if a large, instantaneous
Q9 Error signal does not allow U5B to trigger the SCR bridge. In order for
Trigger Comparator U5B and the SCR Controller to fire the SCR
bridge, input to U5B must be allowed to go below zero. If the Error sig-
nal is too large, input of U5B stays above zero, consequently, output is
held in positive saturation. When this occurs, positive pulses from
Zero Crossing Detector U4D will make Q9 conduct. This transition
momentarily resets SCR Controller Q8, to enable the next positive
output from U5B to fire the SCR bridge. Pulses will continue to reset
the SCR controller until the Error signal drops to a value which allows
U5B to take over.
Delinearizing The circuit comprised of R75, R87, R88, R107-110, D26, D27 and
Network C10, increases drive circuitry sensitivity to small error signals, and
decreases sensitivity to larger error signals.
11 - 11
Mark V and Mark V Plus Injection Systems
Power Output Stage AC power from the power transformer is applied to SCR bridge Z1.
The output of the bridge, controlled by gate pulses from the SCR con-
troller, is filtered by C3 (on DRC). The SCR bridge is protected by an
internal MOV across the AC input. SCR Bridge output is spike pro-
tected by MOV Z2, while direction of motor rotation is controlled by
Reverse Relay K2. Motor current is sampled for the pressure circuits
and the Overcurrent Shutdown circuit by Sampling Resistor R4 on the
DRC.
Pressure Signal Filter U1C is a non-inverting, low-pass filter that eliminates 50 and 60 Hz
U1C oscillations from the Motor Current signal.
Pressure Amplifier The filtered motor current signal is amplified by U1B. Output is the
U1B actual pressure signal PRESSIG, sent to the multiplexer and pressure
limit circuitry on the SCC Card. This signal is also used on-card by the
Loading Pressure limit. Pressure Amp U1B, a non-inverting amplifier,
allows calibration of the Pressure signal. Low pressure is calibrated by
R83, which adjusts the input offset to U1B, while high pressure adjust-
ment is calibrated by R17, which adjusts the gain of U1B.
Loading Pressure If the output of U1B indicates pressure in excess of 200 PSI, Q15 and
Limit Control Circuit Q17 conduct, summing a positive voltage with the negative load pro-
Q15, Q17, U5D file voltage (from U4C) to reduce the input to U5D. The lower input
reduces the error signal to U5B, thus limiting load rate and pressure.
Motor Current U1D amplifies and inverts the motor current signal from the sampling
Amplifier resistor, which is in series with the motor. Output of U1D is a negative
U1D voltage, proportional to motor current. This signal is used by Velocity
Amplifier U2B, Auxiliary Monitor U2C, and Overcurrent Shutdown cir-
cuit U1A.
Velocity Amplifier Inputs to velocity amplifier U2B are motor voltage, and current signal
U2B from the motor current amplifier U1D; these two signals are opposite
in polarity, and added to obtain an analog derivative of actual velocity.
The output of U2B is negative, used by Overrate Detectors U2A and
U2D. Output is also used to control the speed of the motor when load-
ing (U5D).
Overrate Detector Overrate Detector U2A compares the actual velocity signal to the
U2A FLOW SELECTED input, and will shut down the PDCP if velocity
exceeds the flow command. When this occurs, output of U2A nullifies
input to Trigger Comparator U5B, stopping trigger pulses to the SCR
bridge.
Brake Comparator The output of U2A is also sent to Brake Comparator U2D. If Overrate
U2D Detector U2A cannot adequately control the overate condition, U2D
will activate the Brake (Q1), trigger an Aux Monitor (U2C), and short
any remaining SCR bridge pulses to ground.
11 - 12
Power Drive Circuit
Auxiliary Monitor The AUX MONITOR circuit will shut down the PDCP if either of the fol-
U2C lowing conditions exist: Excessive current flowing through the motor;
Actual motor speed is greater than the selected flow rate. U2C, with
diode D14 in the feedback loop, acts as a latch circuit. When either
above stated conditions occurs, output of U2C goes positive, forward
biasing D14, and feeding positive voltage to the non-inverting input
(latching U2C positive). An AUX MONITOR will: Disable pulses to the
SCR bridge through D8, D9, and D10; Disable the Safe Relay Enable
(SAFRELEN) through Q6; Activate the brake through D8 and D2;
Send a signal to U16 (PIO3) on the SCC to interrupt the CPU and ter-
minate the injection.
11 - 13
Mark V and Mark V Plus Injection Systems
Fwd/Rev Loading Error Amplifier U5D controls the plunger velocity and pressure limit
Error Amplifier when forward or reverse loading. Below are descriptions of velocity
U5D and pressure limit control.
Velocity Control:
U5D controls motor velocity by increasing or decreasing the error sig-
nal, based upon comparisons of the Load Profile (U4C), and inverted
Velocity signal (U2B and U5A). U4C produces a load profile voltage
that indicates the desired speed of the motor, while Velocity Amplifier
U2C produces an output voltage that represents the actual speed of
the motor. The Velocity signal is inverted by U5A, and summed with
the Load Profile at the inverting input to U5D.
11 - 14
Power Drive Circuit
*NOTE: Blocks that appear within the dotted lines are not located on the PDCP.
11 - 15
Mark V and Mark V Plus Injection Systems
11 - 16
Power Drive Circuit
PDCI
(Serial Numbers PDCI 70000 and above)
Refer to pages 11 - 23 and 11 - 24 for block diagrams of the PDCP.
Brake Circuit The Brake Circuit is used to stop the plunger motor at the end of an
Q1, Q2, Q3 injection, or if an error condition occurs during the injection. This pro-
cess is called Dynamic Braking. When the Safe Relay opens, the
motor will continue to turn, thereby acting as a generator producing
voltage. When the brake is activated, the motor winding is connected
across two .75 ohm, 5 watt resistors, stopping the motor. At the end of
an injection, the error signal (ERRSIG, a command from the Servo
Control Card) goes negative (-1V), activating the Brake Sensing Cir-
cuit Q1 - Q3, thus stopping the motor. Zener diode D1 protects Q1 by
limiting gate to source voltage to 15 volts. A SYSTEM OVERRIDE,
AUX MONITOR, or overrate condition can also activate the brake.
Overcurrent The Overcurrent Shutdown Circuit opens the plunger motor voltage
Shutdown path if excessive current is flowing through the motor circuit. Sampling
U1A, DRC Q1 Resistor R4 (on DRCI) is in series with the motor, and voltage across
it is directly proportional to the current through the motor. This voltage
is an input to Motor Current Amplifier U1D, the output of which is
applied to the non-inverting input of Overcurrent Shutdown compara-
tor U1A. The inverting input to U1A is connected to a voltage divider,
establishing an Overcurrent Shutdown reference. When output of
U1D rises above reference voltage at U1A, the output of U1A
switches to negative saturation. This negative voltage is applied to the
gate of Overcurrent Shutdown FET Q1 on the DRCI, forcing it into cut-
off, and opening the motor voltage path.
Safe Relay / Safe Relay K1 completes the motor voltage path between the SCR
Safe Relay Enable Bridge stage, and the Plunger Motor. K1 also provides an additional
K1, Q7 pair of normally-closed contacts to allow the Mechanical Stop Motor to
run while the injector is disarmed, yet prevent the Plunger motor from
running. K1 is enabled by either a Forward or Reverse load command
from the injector head, or when the injector is armed (Safe Relay
Enable [SAFRELEN] from the SCC). In both cases, theses signals
cause Q5 to conduct, providing a ground path to energize K1
(SAFRELO). This action disables the Mechanical Stop Motor by
breaking connections to the motor, and allowing power to flow to the
Plunger motor. The Safe Relay is disabled by a SYSTEM OVERRIDE/
AUX MONITOR from the PDCI, or a loss of the SAFRELEN from the
SCC.
Single Button Disarm from Injector Head - When the injector is armed,
and the SAFRELEN in the active high state, Q12 conducts, shunting
R56. This process allows “Single Button” disarming of the injector
11 - 17
Mark V and Mark V Plus Injection Systems
head. When the injector is armed, if any single button on the injector
head is pressed, the signal will go through either D15 or D16, then
R59 and Q12, making Q13 conduct. This produces an active low
FWD/REV IND (to the SCC Card), which prompts the system to with-
draw the SAFRELEN.
Reverse Relay When Reverse loading, both Safe Relay K1 and Reverse Relay K2
Enable Circuits must be energized. K2 reverses the polarity of the plunger. When
K2, Q10, Q11 REVERSE load is pressed, Q11 and Q10 conduct, applying +26 volts
through on-board jumper JU1, energizing K2. JU1 must be set in posi-
tion “1-2”.
System Override The SYSTEM OVERRIDE shuts down the PDCI if the system detects
the presence of a “System Monitor’ type condition (Overpressure,
Overvolume, or Overrate [via Aux Monitor]). When the SYSTEM
OVERRIDE signal from U16 (PIO3) on the SCC goes high, Q4 and
Q5 (PDCI) conduct, allowing +15 volts to: Disable the Safe Relay cir-
cuit (Q6), activate the brake (D2 and Q1), and disable pulses to the
SCR bridge controller (Q9). SYSTEM OVERRIDE and AUX MONI-
TOR are OR’ed on the PDCI to form a redundant shut-down circuit.
Zero Crossing The Zero Crossing Detector circuit establishes a timing reference for
Detector triggering of the SCR bridge. This is done by producing a positive
U4A, U4D pulse (-10v to +10v) which resets Ramp Generator U5C when the
input sine-wave passes through zero. These pulses are also applied
to Full Error Trigger Q9, through D6 and R30, to fire the SCR bridge
when needed.
Input to this circuit is the added, positive half-waves, from the 36 VAC
created by a circuit on the Motherboard (MBRI), forming a full-wave
input to U4A. U4A, an inverting amplifier with a gain of 2.06, together
with D30 and C15, form a peak detector which produces an output
voltage proportional to the incoming line voltage. This voltage sets the
input reference for “Window Detector” U4D, which produces a positive
output pulse when the input sine-wave is below the reference estab-
lished by U4A (sine-wave passes through zero). All other times, the
output of U4D is negative saturation. The positive pulse, applied to the
gate of Q16, resets the Ramp Generator. The pulse width is approxi-
mately 1.2 mS @ 60 Hz, and 1.5 mS @ 50 Hz, and is clamped to +/-
10 volts by zener diodes D28 and D29 in the feedback loop of U4D.
Ramp Generator Integrator U5C generates 2 volt (-2 to 0 volt) ramp waveforms
U5C, Q16 between each zero crossing that are used to establish a reference
level for Trigger Comparator U5B. DC level and amplitude of the
ramps are adjusted by R90 and R112, respectively. The integrator is
reset when the sine-wave passes through zero (U4D applies a posi-
tive pulse to the gate of Q16).
11 - 18
Power Drive Circuit
Trigger Comparator, Trigger Comparator U5B uses the summed Error, or load profile, sig-
SCR Controller nal and ramp wave-form to determine at what point in the sine-wave
U5B, Q8 the SCR bridge is fired. In standby, input to U5B is a negative voltage
(-2 to 0 volt integration from U5C), thus output of U2D is negative sat-
uration, and Q8 is off.
Full Error Trigger The Full Error Trigger will fire the SCR bridge if a large, instantaneous
Q9 Error signal does not allow U5B to trigger the SCR bridge. In order for
Trigger Comparator U5B and the SCR Controller to fire the SCR
bridge, input to U5B must be allowed to go below zero. If the Error sig-
nal is too large, input of U5B stays above zero, consequently, output
is held in positive saturation. When this occurs, positive pulses from
Zero Crossing Detector U4D will make Q9 conduct. This transition
momentarily resets SCR Controller Q8, to enable the next positive
output from U5B to fire the SCR bridge. Pulses will continue to reset
the SCR controller until the Error signal drops to a value which allows
U5B to take over.
Delinearizing The circuit comprised of R75, R87, R88, R107-110, D26, D27 and
Network C10, increases drive circuitry sensitivity to small error signals, and
decreases sensitivity to larger error signals.
Power Output Stage AC power from the power transformer is applied to SCR bridge Z1.
The output of the bridge, controlled by gate pulses from the SCR con-
troller, is filtered by C3 (on DRCI). The SCR bridge is protected by an
internal MOV across the AC input. SCR Bridge output is spike pro-
tected by MOV Z2, while direction of motor rotation is controlled by
Reverse Relay K2. Motor current is sampled for the pressure circuits
and the Overcurrent Shutdown circuit by Sampling Resistor R4 on the
DRCI.
Pressure Signal Filter U1C is a non-inverting, low-pass filter that eliminates 50 and 60 Hz
U1C oscillations from the Motor Current signal.
11 - 19
Mark V and Mark V Plus Injection Systems
Pressure Amplifier The filtered motor current signal is amplified by U1B. Output is the
U1B actual pressure signal PRESSIG, sent to the multiplexer and pressure
limit circuitry on the SCC Card. This signal is also used on-card by the
Loading Pressure limit. Pressure Amp U1B, a non-inverting amplifier,
allows calibration of the Pressure signal. Low pressure is calibrated by
R83, which adjusts the input offset to U1B, while high pressure adjust-
ment is calibrated by R17, which adjusts the gain of U1B.
Loading Pressure If the output of U1B indicates pressure in excess of 200 PSI, Q15 and
Limit Control Circuit Q17 conduct, summing a positive voltage with the negative load pro-
Q15, Q17, U5D file voltage (from U4C) to reduce the input to U5D. The lower input
reduces the error signal to U5B, thus limiting load rate and pressure.
Motor Current U1D amplifies and inverts the motor current signal from the sampling
Amplifier resistor, which is in series with the motor. Output of U1D is a negative
U1D voltage, proportional to motor current. This signal is used by Velocity
Amplifier U2B, Auxiliary Monitor U2C, and Overcurrent Shutdown cir-
cuit U1A.
Velocity Amplifier Inputs to velocity amplifier U2B are motor voltage, and current signal
U2B from the motor current amplifier U1D; these two signals are opposite
in polarity, and added to obtain an analog derivative of actual velocity.
The output of U2B is negative, used by Overrate Detectors U2A and
U2D. Output is also used to control the speed of the motor when load-
ing (U5D).
Overrate Detector Overrate Detector U2A compares the actual velocity signal to the
U2A FLOW SELECTED input, and will shut down the PDCI if velocity
exceeds the flow command. When this occurs, output of U2A nullifies
input to Trigger Comparator U5B, stopping trigger pulses to the SCR
bridge.
Brake Comparator The output of U2A is also sent to Brake Comparator U2D. If Overrate
U2D Detector U2A cannot adequately control the overate condition, U2D
will activate the Brake (Q1), trigger an Aux Monitor (U2C), and short
any remaining SCR bridge pulses to ground.
11 - 20
Power Drive Circuit
Auxiliary Monitor The AUX MONITOR circuit will shut down the PDCI if either of the fol-
U2C lowing conditions exist: Excessive current flowing through the motor;
Actual motor speed is greater than the selected flow rate. U2C, with
diode D14 in the feedback loop, acts as a latch circuit. When either
above stated conditions occurs, output of U2C goes positive, forward
biasing D14, and feeding positive voltage to the non-inverting input
(latching U2C positive). An AUX MONITOR will: Disable pulses to the
SCR bridge through D8, D9, and D10; Disable the Safe Relay Enable
(SAFRELEN) through Q6; Activate the brake through D8 and D2;
Send a signal to U16 (PIO3) on the SCC to interrupt the CPU and ter-
minate the injection.
11 - 21
Mark V and Mark V Plus Injection Systems
Fwd/Rev Loading Error Amplifier U5D controls the plunger velocity and pressure limit
Error Amplifier when forward or reverse loading. Below are descriptions of velocity
U5D and pressure limit control.
Velocity Control:
U5D controls motor velocity by increasing or decreasing the error sig-
nal, based upon comparisons of the Load Profile (U4C), and inverted
Velocity signal (U2B and U5A). U4C produces a load profile voltage
that indicates the desired speed of the motor, while Velocity Amplifier
U2C produces an output voltage that represents the actual speed of
the motor. The Velocity signal is inverted by U5A, and summed with
the Load Profile at the inverting input to U5D.
11 - 22
Power Drive Circuit
11 - 23
Mark V and Mark V Plus Injection Systems
11 - 24
Mechanical Stop Drive Card
Mechanical Stop
12 Drive Card
Refer to page 12 - 2 for a block diagram of the Mechanical Stop Drive
Card.
Differential Amplifier The inputs to differential amp U2A are: Mechanical Stop Position
Command (BMSPOSCMD) and the Mechanical Stop signal (MSPOS)
from the Mechanical Stop Pot in the Injector Head. BMSPOSCMD
input represents the desired position of the Mechanical Stop. MSPOS
input represents actual position of the Mechanical Stop. The output of
U2A will be near zero volts when the Mechanical Stop is in position,
and will swing positive or negative when there is a difference between
BMSPOSCMD and MSPOS.
Absolute Value Regardless of the polarity of the signal from U2A, the absolute value
Amplifier circuit surrounding U2B provides a positive “error” signal to compara-
tor U2C.
Drive Transistor Motor power is controlled by Q4, through the contacts of relay K1.
12 - 1
Mark V and Mark V Plus Injection Systems
Overcurrent If excessive current flows through sampling resistor R32, the voltage
Shutdown Circuit developed activates Q5 and Q6, triggering one-shot U1, and disabling
ramp generator U2D.
Switched -26 VDC A pair of normally-closed contacts on the Safe Relay complete the
path for -26 VDC to the Mechanical Stop Drive Card, which enables
the motor to run while the injector is disarmed. When the injector is
armed and the system has determined that the Mechanical Stop is in
position, the Safe Relay is energized and the contacts are opened to
the MSD Card, removing -26 VDC, which disables the motor.
Injector Head The armed light (L1) on the head is controlled by Q1. Indicators for
Indicators syringe size, and plunger position (appearing on the Mark V H5S
head only), are controlled by Q2 and Q3. Control signals for these
indicators originate at the 150/200 Enable on the I/O Card.
12 - 2
Power Supply Card
+26 VDC and -26 VDC One winding on the power transformer supplies fused 36 VAC to
Supply bridge rectifier Z1. The center tap of the 36 VAC winding is ground.
Bipolar bridge output is filtered for +26 VDC, while outputs from Z1
are +26 VDC and -26 VDC. Both supplies are filtered before being
used to develop other voltages.
+15 VDC and -15 VDC The +26 VDC supply is regulated to +15 VDC by U2, voltage is filtered
Supply by C12. The -26 VDC supply is regulated to -15 VDC by U3, voltage is
filtered by C15.
+5 VDC The +26 VDC supply is filtered then regulated to +5 VDC using Pulse
Regulator Circuit Width Modulator (PWM) U1 to switch a portion of the +26 VDC supply
through FET Q4. Pins 11 and 14 of U1, will pulse low then high, at a
frequency determined by R13, R14, and C8 (approximately 330 KHz).
The pulses are ORed through D3 and D4, and applied to Q3 and Q5,
which will pulse the gate of FET Q4. Zener diode D2 protects Q4 by
limiting the gate to source voltage to a maximum of 15 volts. The out-
put of Q4 is filtered by inductor L1, capacitors C1 - C3, and load resis-
tor R1.
+5 VDC Overcurrent The +5 VDC supply has overcurrent protection circuitry will shut down
Protection the PWM IC (and +5 VDC circuit) if current exceeds 6-8 amperes. If
voltage across sampling resistor R2 exceeds a certain value, Q1 and
Q2 conduct, switching power to U1 pin 10 (Shut Down), which stops
pulses at pins 11 and 14. The PWM IC will restart and restore +5 VDC
if the overcurrent condition is eliminated.
13 - 1
Mark V and Mark V Plus Injection Systems
+5 VDC Overvoltage +5 VDC overvoltage protection is provided by 6.2 VDC zener diode
Protection D6, and 3 amp picofuse F3 (on PSC), or 3.15 amp fuse F6 (on PSP).
If the supply rises above +5 VDC, D6 begins to conduct and draw cur-
rent. If voltage continues to rise, D6 will breakdown and short the +5
VDC supply to ground. The combination of voltage and current drawn
when D6 shorts, will trigger F3 (on PSC) or F6 (on PSP) to open,
removing the +26 VDC from the PWM.
13 - 2
Injector Head
14 Injector Head
This section describes the components and circuitry in the Mark V and
Mark V Plus Injector Heads. Most areas are common to both injector
heads, with those not common, so noted. The following is a summary
of the primary injector head components:
Syringe Heater
Fits on pressure jacket; Maintains syringe fluid temperature at approx-
imately 98.60 F (370 C).
Head Cable
Connects to the rear of the Main Unit through a screw-on ring type
connector at J21. The Head Cable carries the drive voltages and
other signals which control Injector Head functions. Internal connec-
tor(s) aid in cable replacement.
14 - 1
Mark V and Mark V Plus Injection Systems
Drive Systems There are two motors and drive systems in the injector head: The
Syringe piston, and Automatic Mechanical Stop. The piston motor
(M1), is larger than the Mechanical Stop motor (M2). Both motors
incorporate belt drives for smooth, quiet operation.
Feedback Pots There are two independent feedback pots in the injector head which
share a common reference voltage. R1 monitors plunger position, and
R2 monitors Mechanical Stop position.
Syringe Heater The syringe heater is used to maintain the temperature of contrast
media in the syringe. Syringe heater temperature is maintained
through thermostats, and an over-temperature sensor/indicator in the
pod. Syringe heater supply voltage (+26 VDC) comes from the power
supply. A 2-pin connector allows quick replacement.
NOTES:
• Some Syringe Heater cables contain a third (red) wire. This wire is
unused, and has been eliminated in new series syringe heaters,
designated by date codes 9029 and above.
• The Mark V system syringe heater is similar in appearance only to
the Mark IV system syringe heater. The voltage requirement for
the Mark V syringe heater is +26 VDC, while that of the Mark IV
syringe heater is 36 VAC. The syringe heaters are not inter-
changeable.
• Syringe heaters for all Mark V and MCT Systems are interchange-
able.
14 - 2
Injector Head
Position and Plunger position is indicated by triangle-shaped LEDs DS1 and DS2,
Syringe Size attached to the Ball Nut Plate. Backlight LED LP2 and Plunger indica-
Indicators tor DS2, indicate a selected 200 ml syringe size. Backlight LED LP1
and plunger indicator DS1 indicate a selected 150 ml syringe size.
The syringe size indicators are mounted on a fixed card below the
injector head control panel.
Both syringe size and position indicators are controlled by the MSD
Card, with inputs from the I/O Card.
Forward/Reverse The forward or reverse load membrane switches allow piston move-
Load Circuit ment without engaging the normal injection circuitry. These controls
send a fixed voltage to the drive circuit on the PDCP/PDCI. The turret
must be in the locked position when loading. When FORWARD load
is pressed, +26 volts is switched directly through the load switch and
applied to the PDC drive circuit. When REVERSE load is pressed,
+26 volts is switched through transistor Q1 on the ICC and applied to
the drive circuit and Reverse relay K2. Pressing either load switch
when the injector is armed or injecting will disarm the injector.
Mechanical Stop The Mechanical Stop Position Indicator is a bar-shaped LED that
Position Indicator shows the position of the Mechanical Stop. The LED is mounted on a
T-shaped card, and attached to the Mechanical Stop Plate. The
Mechanical Stop Position Indicator receives +5VDC and ground,
through the Head Cable, therefore, is lit regardless of the syringe size
selected.
Turret and There are two limit switches in the Injector Head. The turret limit
Mechanical Stop switch is normally closed, and indicates when the turret is out of injec-
Limit Switches tion position. The Mechanical Stop limit switch is normally closed, and
indicates when the Mechanical Stop Plate is in contact with the Ball
Nut Plate. The switches are connected in series to complete the path
to PIO3 on the Servo Control Card (TURLIMSW). If either switch is
disturbed, TURLIMSW goes to 0VDC, and the injector cannot be
armed.
14 - 3
Mark V and Mark V Plus Injection Systems
Interconnect Card The first circuit on the ICC is designed to prevent the Mechanical Stop
(ICC) and Piston Plates from colliding when power is applied, by disabling
the Mechanical Stop motor when the piston is in the full forward posi-
tion. The Mechanical Stop motor voltage path goes through a nor-
mally closed contact at relay K1 on the ICC Card. K1 is controlled by
comparator U1, which receives inputs from the plunger position
potentiometer, and a voltage divider network that establishes a refer-
ence for the comparator. Reference for non-inverting input of U1 (pin
2), is +9.35 VDC, set up by R3 and R4, with +10 VDC from the SCC
as the source and POT LOW as ground. Normally, pin 2 of U1 has a
voltage greater than that of pin 3, therefore, output of U1 (pin 6) is
positive saturation, which keeps K1 de-energized. As the piston
moves forward, either by injection or forward load, voltage at the
inverting input of U1 (pin 3) increases. When voltage at pin 3 of U1 is
equal to that at pin 2, output switches to negative saturation, and
energizes K1. The normally closed contacts open, and the voltage
path to the Mechanical Stop motor is broken.
The second circuit on the ICC eliminates direct switching of the +26
VDC supply for the Reverse Relay, through the Reverse Load switch.
The Reverse Relay electrically reverses polarity of the piston motor,
and is energized when the Reverse Load button is pressed. +26 VDC
is supplied to the collector of transistor Q1. When Reverse Load is
activated, Q1 saturates, and acting like a closed switch, sends +26
VDC to the Reverse Relay. This circuit is only used for Reverse, due
to the current requirements to directly energize the Reverse Relay.
14 - 4
Injector Head
14 - 5
Mark V and Mark V Plus Injection Systems
Forward/Reverse/ This circuit provides variable forward and reverse load speed control,
Enable Circuit using a “soft pot” which varies voltage applied to the PDCP/PDCI load
circuit. A “soft pot” is a flat, membrane-type potentiometer, that alters
resistance according to what point on the potentiometer is pressed.
The ENABLE button is a safeguard against accidental loading if either
the forward or reverse load button should fail in the closed position.
Forward/Reverse Loading:
When ENABLE is pressed, +15 volts is supplied to one side of the soft
pot; the other is connected to a voltage divider (referenced at 8.5
volts) through Q2. When both FORWARD and ENABLE are pressed,
soft pot wiper voltage is sent to RN1, then to transistor Q3. Q3 func-
tions as a emitter follower, to buffer the forward load command, before
it is sent to the PDCP/PDCI. When REVERSE and ENABLE are
pressed, soft pot wiper voltage is sent to RN1, then to transistor Q5.
Q5 also functions as a emitter follower, buffering the reverse load
(REV) command before it is sent to the PDCP/PDCI. The voltage
range of the Forward or Reverse load command is +9.1 to 15 volts
(slow to fast).
When the ENABLE button is pressed, the Enable input (J71, pin 8)
goes to +15V at the junction of Z1 and C3. This input provides two
functions. First, the Enable LED Indicator receives positive voltage
through Z1 and R8, causing it to illuminate. Second, +15V is applied
to the junction of C3 and RN1/RN2, producing a positive pulse. The
positive pulse is applied to the inverting input of U2A pin 6, switching
the output to negative. This negative output is applied to the trigger
14 - 6
Injector Head
Forward/Reverse This circuit protects the piston motor and ballscrew from high speed
Clamping Circuit collisions by clamping the load command at the slow speed value
when the piston is approximately 0.25” (0.635 cm) from forward or
reverse limits. At fast speed, approximately +14 volts is applied to the
drive circuit on the PDCP. As the piston approaches front or rear lim-
its, the load command is clamped to +9.1 volts (slow speed).
Volume Remaining The Volume Remaining Display provides a 3 digit display of the
Display amount of contrast media remaining in the syringe. DVM IC U4 uses
(3002033) the buffered plunger position from U2A to derive the Volume Remain-
ing Display (seven segment LED output). The plunger position is
inverted and offset by U2C and sent to the scale switching voltage
divider network R23, R4, R6, R14, R16, Q5, and Q6. The output of the
divider is sent to the input of U4.
PAL’s U8 and U9 buffer the LED outputs and drive the seven segment
LED’s directly (non-multiplexed). The PAL’s are also responsible for
all leading zero blanking, and displaying “200”.
Volume Remaining The Volume Remaining Display provides a 3 digit display of the
Display amount of contrast media remaining in the syringe. DVM IC U6 uses
(78101-13-AP-01 and plunger position (analog input) to derive the Volume Remaining Dis-
78101-15-AP-01) play (multiplexed, 7-segment LED output). The plunger position feed-
back potentiometer voltage is buffered by U3A before it is sent to U6.
U3B establishes the voltage reference for U6 (scaling). The voltage
reference (VR) determines display output for a given analog input.
Turret Sensing The Turret Sensing circuit detects if the turret is in position for an
Circuit injection or loading without the use of mechanical limit switches.
Turret Detection:
When the turret is in position, +26 volts follows a series path from the
Injector Head to the PDCP and SCC. When the turret is in position,
+26 volts is switched through transistor Q7. Q7 is enabled by either
U8E/D8 or U4C/D9, depending upon turret position. Next, the voltage
is sent through the normally open contacts of the Mechanical Stop
Limit switch; then, to energize Safe Relay K1 (PDCP/PDCI) and U16
(PIO 3 on the SCC), alerting the system that the injector head is ready
for injection. To determine if the turret is in position, an optical sensing
circuit is used. Two optical sensors, mounted on a PC Card in the
Injector Head, are set-up as “active high”, meaning that the transistor
14 - 8
Injector Head
portion of the sensor is ON (or active), when infrared light passes from
the LED to the base of the transistor. The slotted drum, mounted on
the turret shaft, rotates with the turret, and permits activation of the
sensor that corresponds to turret position.
Mechanical Stop This circuit provides a visual indication that the Mechanical Stop is in
Position / Arm Light position, and that the injector is armed. When the injector is armed,
Enable Circuit the software sends a position command to the Mechanical Stop DAC,
producing an analog command voltage for the MSD Card, which
drives the Mechanical Stop motor. Mechanical Stop position is
tracked by the Mechanical Stop Position Feedback Potentiometer.
When the position feedback voltage indicates that the Mechanical
Stop is correctly positioned (through software comparison with the
Mechanical Stop Position Command), the system sends an ARMED
indication through the I/O and MSD cards, which lights the Mechanical
Stop Set LED, and makes the Arm Light Bar flash.
Mechanical Stop This circuit disables the Mechanical Stop motor M2 if the piston is in
Motor Disable the full forward position when power is applied. This prevents the
Mechanical Stop and piston plates from colliding during Self Test. The
voltage path for M2 goes through the normally-closed contacts of
relay K1 (located on the Injector Head Card), which is controlled by
U2C. U2C compares the plunger position with a set reference to ener-
gize K1. The non-inverting input of U2C (pin 9), is fixed at +9.35 volts
by a voltage divider network (R7,R8,R9,R17), while the inverting input
(pin 8), receives the buffer plunger position voltage from U3A. When
the piston is not at full forward limit, voltage at pin 9 is greater than
that at pin 8, making the output of U2C (pin 14) positive saturation, de-
energizing K1. As the piston moves forward, voltage at pin 8
14 - 9
Mark V and Mark V Plus Injection Systems
SIP Switches The 78101-15-AP-01 (H5D) universal injector head Display Card con-
tains several SIP type switches for proper set-up of the card. The
switches must be set according to the type of injector head in which
the card is installed. Refer to the chart below:
SWITCH SETTINGS
S1-1 S1-2 S1-3 S1-4 S2-1 S2-2 S2-3 S2-4
60/150 ON OFF OFF ON ON OFF OFF OFF
150/200 ON OFF ON OFF ON ON OFF OFF
14 - 10
Injector Head
14 - 11
Mark V and Mark V Plus Injection Systems
NOTES:
14 - 12
Imaging System Interface
Imaging System
15 Interface
NOTE: In CRC systems that contain no options, an ISI Dummy
Card must be installed in the ISI slot. New MBR(I)
(assemblies 85106-07-AP-02 and 85106-07-AP-03)
Motherboards utilize two switches which eliminate the
need for an ISI Dummy Card.
The Imaging System Interface, ISI 100, is an option that allows the
Mark V / Mark V Plus to be interfaced with film changer programmers,
computer systems, and other digital imaging equipment. This card
also provides I/O for control and synchronization of the injection for
remote monitoring.
Two interface groups are provided: Analog Outputs (J15 or J106), and
the Imaging System Interface (J40). The analog outputs provide infor-
mation about the injection for display or recording. The following sig-
nals are provided by the Analog group (available at J15 or J106 on the
injector rear panel):
15 - 1
Mark V and Mark V Plus Injection Systems
15 - 2
Imaging System Interface
15 - 3
Mark V and Mark V Plus Injection Systems
Analog Output Analog signal circuits are contained on the Mark V / Mark V Plus ISI
Signals 100 Option Card. For the following description, refer to the block dia-
gram on page 15 - 5. Output voltages of J15 (J106) are referenced to
buffered ground J15-11 (J106-9,10,11).
Injection Duration The purpose of this output signal is to display and record on an exter-
Output Circuit nal monitor when the Mark V / Mark V Plus is actually injecting.
Injection Volume The purpose of this output signal is to display and record on an exter-
Output Circuit nal monitor the voltage at the beginning and end of an injection. The
difference between these two values is equal to the actual volume
injected.
Injection Flow Profile The purpose of this output signal is to display and record on an exter-
Output Circuit nal monitor, a voltage change which is proportional to the achieved
(Velocity) Flow Rate (not the selected Flow Rate).
High Level ECG The purpose of the High Level ECG Output signal is to display and
Output record, on an external monitor, the patient ECG signal which is present
on the Mark V / Mark V Plus optional ECG/Scope. It is most common to
use this output signal when patient ECG electrodes are connected to
the Medrad PMI 100 ECG pre-amp, which then connects to the Mark V
/ Mark V Plus. The signal (2.2 volts, baseline to peak) is available at
J15 pin 7, or J106 pin 4.
15 - 4
Imaging System Interface
Amplifiers U2A, U2B, U2D, and associated circuitry, are used to buffer
and filter the output of the pre-amp to J15 pin 7, or J106 pin 4.
ECG Trigger The Mark V and Mark V Plus not only have the capability to perform
Output Marker ECG triggered injections (with the optional ECG Trigger), but also to
display the ECG trigger point on the internal scope by the use of an
Intensified Spot, superimposed on the QRS complex. The purpose of
the ECG Trigger Output Marker (TOM), is to display this Intensified
Spot information on an external monitor.
The ECG Trigger Output Marker is an addition to the High Level ECG
Output signal from J15 pin 7, or J106 pin 4. When switch S2 or jumper
JU2C is closed, a 1 volt rectangular pulse from U6 is superimposed on
the High Level ECG Output signal. This pulse, 40 - 50ms in duration,
coincides with the Intensified Spot on the Mark V / Mark V Plus internal
Scope. This depicts the beginning of an injection, and can be displayed
on an external monitor. This signal uses the High Level ECG output of
J15, pins 11 and 7, or J106, pins 4 and 9.
Buffered Ground Buffer U1C and drivers Q1 and Q2, provide a buffered ground at con-
Circuit nector J15, pin 11 (J106-9, 10, 11). This circuit maintains zero volts at
the ground for accurate measurements. By isolating the return line from
the injector ground, this circuit protects other circuits in the injector, in
the event that pin 11 (9, 10, 11) would have a large external voltage
applied to it.
Disarm Input Circuit Inverters / buffers U3D and U3E comprise the Remote Disarm Input
Circuit. These components are controlled by an external switch clo-
sure, connecting J40 pins 6 and 8. When the external switch closes,
U3D activates a signal that disarms, or prevents arming of the injec-
tor. When the external switch opens, the injector can then be armed.
Handswitch Disable Inverter U3A and relay K3 comprise the Handswitch Disable Input Cir-
Input Circuit cuit. This circuit is controlled by an external switch closure, connecting
J40 pins 5 and 6. This circuit can disable the injector handswitch,
making the start of an injection possible only from a remote start con-
trol. This disabling is useful in the prevention of miscued starts by the
operator when connected to an imaging system. When the external
switch closes, relay K3 energizes and disables the handswitch circuit.
When the external switch opens, the handswitch circuit again func-
tions normally.
NOTE: This input disables the Front Panel start switch, J13 on
CRC units and pedestal units serial numbered 63202
and above, the front cord reel on pedestal units, and
J121 and J122 on -PI units.
NOTE: When using this input, the injector can still be started
from the Remote Panel (if the jumper on the the RPC
Card is connecting pins 1 and 2), J19/J20, or J40. Ped-
estal units serial numbered below 63202 can also be
started from a handswitch or footswitch attached at
connector J13.
!
CAUTION: Do not apply voltage to J40 pins 5 or 6. Equip-
ment damage or malfunction may result.
Handswitch The following component designations are for CRC MBR Mother-
Operated Output boards. For Pedestal Systems (EPI Cards), Q4 is designated as Q2,
and for -I Pedestal Systems (MICC Cards), K2 is designated as K3,
and Q4 is designated as Q2. This circuit provides an indication that
the handswitch is closed when the Handswitch Disable circuit is
active, through relay K2 and transistor Q4. When J40 pins 5 and 6 are
shorted, the Handswitch Disable circuit is enabled, and the normal
15 - 6
Imaging System Interface
Injector Start Input This input, at J40 pins 7 and 9, is used to start the injector from the
Imaging System. This connection is the same as other hard-wired start
switches. To start the injector after it has been armed, provide a switch
or a pair of normally open, isolated relay contacts. The contacts must
remain closed during the entire injection. Opening these contacts dur-
ing the injection will result in the termination of the injection.
Injecting Output The purpose of this output signal is very similar to that of the Injection
Circuit Duration Output. The Injection Duration output is a voltage to an exter-
nal monitor, while the injecting output is a relay closure to an Imaging
System.
Inverter U3B and relay K2, comprise the Injecting Output Circuit. This
“injecting” output from the injector, indicates when an injection is occur-
ring, and is useful for timing, synchronization, and as a status indicator.
Relay contacts of J40 pins 1 and 2, are open during standby, including
when the injector is armed but not injecting. The contacts are closed
during an injection, and open when the volume limit is reached, or the
start switch is opened. Relay contact rating is 28 VDC, at 1 amp.
Armed Output J40 pins 3 and 4, provide an Armed output signal, or an Extended
Signals Armed Output signal as detailed below. At installation, switch S3 or
jumper JU2A is used to select the appropriate signal: The purpose of
this signal is to alert the film changer or Imaging System that the injec-
tor is armed and ready to inject, before initiating the filming sequence.
Switch S3 or jumper JU2A is used to select either the “Armed” or
“Extended Armed” output from pins 3 and 4 of J40.
15 - 7
Mark V and Mark V Plus Injection Systems
ing system that the injector is ready to inject. When the injection is
complete, and the start switch (or external start lines) remain closed,
the Extended Armed relay will remain closed, allowing the imaging
system to complete the filming sequence. Although the Extended
Armed Output remains active with the start lines closed, the Safe
Relay will de-energize when a single bolus injection is complete.
Relay contact maximum rating is 28 VDC, at 1 amp.
X-Ray Trigger Output This signal is the conventional Film Changer Trigger Relay. This sig-
nal allows the injector to automatically trigger the film changer during
an injection procedure.
This connection, at J40 pins 10 and 11, uses the standard Film
Changer Relay located in the Control Unit of the Mark V / Mark V Plus
This output provides an isolated relay closure that is open during
standby, or closed when three conditions are satisfied: the injector is
armed, the start switch is closed, and the X-Ray delay has passed.
Once closed, the contacts will remain closed until the start switch is
opened.
ECG Gated Output The purpose of this output is to cycle the Cine camera on and off, in
conjunction with the ECG triggering of contrast media, to minimize
exposure time.
This output uses a set of normally open relay contacts at J40 pins 12
and 13. The ECG Gated Output can be selected, by switch S4 or
jumper JU2B, to give a pulsed output (relay K5 opening and closing)
representing either an R-wave input or the Intensified Spot input. The
duration of this signal is factory set at 200 milliseconds, however it
may be adjusted for any duration between 10mS and 400mS by
adjusting the value of R44. The ECG Gated Output uses pins 12 and
13 of J40. Relay contact maximum rating is 28 VDC at 1 amp.
15 - 8
Imaging System Interface
15 - 9
Mark V and Mark V Plus Injection Systems
Injector Arming When the injector is armed, a high signal (+5V) is supplied to U5D,
pins 12 and 13, which produces a low (0V or ground) at pin 11. The
low is directly coupled to U4A pin 2, producing a high output at U4A
pin 3. The low causes relay K1 to energize, thus supplying +26VDC
through connector J40 pin 4, to one side of the coil for relay SR4 in
the Siemens equipment interface. The other side of SR4 is connected
to Buffered Ground (BGND) through J40 pin 3. When SR4 energizes,
+26VDC is supplied to one side of coils of Siemens interface relays
SR1, SR2, and SR3.
Injection Initiation In this interface mode, the injection is initiated by the Siemens imag-
ing equipment. When the Injector Start command is initiated (on the
Siemens equipment), relays SR1, SR2, and SR3 energize, supplying
+26VDC to the coils of relay K2 on the ISI Card. The other side of the
coil is connected to BGND through JU5, pins 5 and 6. When K2 ener-
gizes, BGND is supplied to J40 pin 2. Internal to the interface cable
(XMC 970, 971, 972, or 973) is a jumper between J40 pin 2 and 9
(J40 pin 9 is the Remote Start), thus when K2 energizes, BGND is
supplied to J40 pin 9 through J40 pin 2.
15 - 10
Imaging System Interface
The Siemens table can be fitted with an adaptor (Medrad catalog number SCK 100) which allows
the Mark V Plus Injector Head to be mounted directly to the table. Contact Medrad for availability.
15 - 11
Mark V and Mark V Plus Injection Systems
15 - 12
Imaging System Interface
The Phillips table can be fitted with an adaptor (Medrad catalog number PCK 100) which allows the
Mark V Plus Injector Head to be mounted directly to the table. Contact Medrad for availability.
15 - 13
Mark V and Mark V Plus Injection Systems
15 - 14
Remote Panel
16 Remote Panel
The Remote Panel is a microprocessor controlled device for commu-
nicating with the Mark V / Mark V Plus console. It allows the user to
program and monitor the injector from a remote location. Remote
Panel operations are essentially the same as with the Control Panel
on the Mark V / Mark V Plus console.
Through a cable, the Remote Panel connects to J22 on the rear con-
nector panel, which provides power to the Remote Panel, and allows
two-way serial communication between the devices.
16 - 1
Mark V and Mark V Plus Injection Systems
Digital Logic
Power Converter.
Digital Logic The digital logic portion on the Remote Panel Control Card is com-
prised of the microprocessor, memory chips, and interface logic.
Clock Crystal Y2 (8.0 MHz), with U8 and U6, generates a clock signal of 4
MHz for the CPU and associated peripherals. Crystals Y1 (3.6864
MHz) and U6 provide the UART U10 clock on Revision B boards and
below. Boards above Revision B (RDCP 45241 and above) supply
UART U10 with a 1.843 mHz (Y1) crystal oscillator clock.
Memory Processor memory is comprised of three chips: U15 and U16, each
providing 16 Kbytes of program memory (EPROM); U14, providing 8
Kbytes of data memory (RAM).
Memory / I/O Decoder Memory / I/O decoder U12 receives the CPU address, data and con-
trol busses, and decodes and activates the peripheral chips.
Line Drivers Level converting drivers in U9 (RPC) or U20 (RPCP) change the
UART 0 and 5 VDC transmission signals into ±12 VDC signals (RPC)
or ±10 VDC (RPCP), respectively. These signals are then compatible
with the RS-232C communication standard.
Line Receivers Level converting receivers in U11 (RPC) or U20 (RPCP) change
incoming RS-232C signals (±12 VDC on RPC or ±10 VDC on RPCP)
into 0 and 5 VDC signals, respectively. These signals are then com-
patible with the UART, and can be assembled for the processor.
Display Decoder Display driver U4 interfaces with the Display Card. U4 receives the
address and control buses from the processor, an enable line from
decoder U12, and provides enable strobes to the 4 display drivers on
the Display Card.
Bus Buffers Bus signals transmitted from the processor to the Display Card are
buffered by U3 and U7.
PIO Output Buffer Logic inverter U1 buffers the A5-A7 PIO outputs.
Ferrite Beads Ferrite Beads FB1-FB11 are used to suppress noise transmitted from
(RPCP only) the power source. The beads are also used on transmit receive lines
for U20, the arm light, and PIO start inputs.
Wait State RPCP boards numbered below 45241 utilized a Zilog Z8581 clock
generator. The Zilog Z8581 has system wait state features which were
required for INTERSIL display drivers. These display drivers require a
4 mHz operating system wait state for proper operation.
RPCP boards numbered 45241 and above utilize the Intel D82C284-8
clock generator, which will not support wait state, and new generation
MAXIM and HARRIS display drivers which do not require wait-state
support.
16 - 3
Mark V and Mark V Plus Injection Systems
16 - 4
Remote Panel
DC to DC Converter
Refer to the block diagram on page 16 - 6.
+5 Volt Regulator The +26 volt supply is filtered and regulated to +5 volts using Pulse
Circuit Width Modulator (PWM IC) U17, switching the +26 volt supply through
FET Q4. Pins 11 and 14 of U17, will pulse low then high, at a fre-
quency determined by R30, R31, and C38 (approximately 150 KHz).
The pulses are ORed through D5 and D8, and applied to Q5 and Q6,
which pulse the gate of FET Q4. Zener diode D9 protects Q4 by limit-
ing the gate to source voltage to a maximum 15 volts. The output of
Q4 is filtered by transformer T1 or inductor L1, capacitors C26 and
C27 or C26 and C52, and load resistor R12.
Regulation of the +5 volt supply is through the PWM and support cir-
cuitry. Resistor R32 and R33 establish reference at U17 pin 2. +5 volts
is coupled back to U17 pin 1, through a voltage divider network of R28
and R34. Voltages are compared to determine pulse width at U17 pins
11 and 14. If voltage is low, pulse width is lengthened to increase volt-
age; if voltage is high, pulse width is shortened to decrease voltage.
+5 Volt Overcurrent The +5 volt supply has overcurrent protection circuitry which will shut
Protection down the PWM IC (and the +5 volts) if current exceeds 2-4 amperes.
If voltage across sampling resistor R13 exceeds a certain value, Q2
and Q3 conduct, sending +10 to +12 volts through Q3, to U17 pin 10
(Shut Down), which stops pulses at pins 11 and 14. The PWM IC will
restore the +5 volts if the overcurrent condition is eliminated.
+5 Volt Overvoltage +5 volts overvoltage protection is provided by 6.2 volt zener diode D8,
Protection and 3 amp picofuse F1. If supply rises above +5 volts, D8 conducts,
drawing current. If voltage continues to rise, D8 will breakdown, short-
ing the +5 volts supply to ground. The combination of voltage and cur-
rent drawn when D8 shorts, will cause F1 to open, removing +26 volts
from the PWM IC.
+12/-12 Volts Remote Panel RS-232 serial communication circuitry requires +12/-12
Regulator Circuit volts as a supply voltage, to ensure sufficient voltage and current
(RPC only) required to send information over cable lengths of up to 100 feet (30.5
meters). Line Driver U9 converts the 0 to + 5 volts of UART U10, to
+12 and - 12 volts respectively. The primary winding of transformer T1
(described in the +5 volt regulator circuit), receives 0 to +26 volt
16 - 5
Mark V and Mark V Plus Injection Systems
16 - 6
ECG/Scope Option
17 ECG/Scope Option
NOTE: The ECG / Scope option is not available on -I units.
Overview The purposes of the ECG trigger are: To start an injection synchronized
to the patient’s heart rate, to control the number of boluses delivered
over a number of cardiac cycles, and to interrupt the injection if an R-
wave occurs during a bolus. These features are variable and can be
switched off.
The purpose of the Scope is: To display the ECG and injection profile.
This display aids in set up of ECG triggered injections, and interpreta-
tion of the results.
There is some overlap between the ECG and Scope circuits. Some cir-
cuits serve both functions, with interconnections between functions. To
track the connections between the ECG/Scope Circuit Cards, and
between these cards and the main unit, refer to the ECG/Scope Inter-
connection and Motherboard Schematics.
17 - 1
Mark V and Mark V Plus Injection Systems
ECG Input These circuits receive the ECG signal and process it for R-wave trig-
gering and timing, which is used for all ECG and Scope functions.
There are two ways of obtaining an ECG input with the Mark V: High
level input signal from a monitor, or Low level signal from electrodes
applied directly to the patient. With high level input, the monitor
derives input from patient electrodes, and amplifies it for the injector.
By using this signal, use of a second set of electrodes can be avoided.
The standard ECG circuits can accept a high level signal. Circuitry is
contained on the ISI Card and the I/O Card. The optional ECG pre-
amp is needed to process a low level signal, which derives power
from the injector, and supplies a high level ECG signal to the ISI Card.
ECG Pre-amp: The ECG pre-amp is required when ECG input for the injector is being
Low Level ECG Input obtained directly from patient electrodes. This module plugs into J44
on the back of the injector through a 25 ft. (7.6 m) cable, and permits
placement of the pre-amp next to the patient. For a block diagram of
the ECG input section, refer to figure 17.1.
The pre-amp receives power through the cable connected to the injec-
tor, and returns a high level ECG signal to the injector.
Isolation Amplifier
Inputs to U1 are supplied from electrodes attached to the patient.
These inputs are electrically isolated by U1 for low leakage and high
noise immunity.
High-Gain AC Amplifier
U2A amplifies the ECG signal with limited bandwidth for high gain with
noise immunity.
AC-Coupled Buffer
U2B further amplifies the ECG signal so that a high level signal is sent
back to the injector. The output magnitude is 4.5 volts with a 1 mV
input.
ISI Card: The ECG input circuitry on the ISI Card receives a high level signal
High Level ECG Input from either the ECG pre-amp or an external monitor. Both signals can
be presented at J44 on the rear connector panel.
To provide a high level signal from a monitor, connect cable IMC 955
at J44, then connect the other end to the monitor. The external signal
being supplied should be at least 0.5 volts at the R-wave peak. If nec-
essary, input sensitivity can be adjusted (R16 on ISI Card) to work reli-
ably with a signal as low as 0.2 volts.
AC Amplifier
U2D input is a high level ECG signal, either from the pre-amp or an
external device such as a monitor. The pre-amp signal is scaled for
noise rejection and to match the typical signal levels from monitors.
Notch Filter
The R-C network between U2D and U2A limits line frequency noise
from the ECG signal. By setting switch S1 or jumper JU1, the cutoff
frequency of the network is adjusted for 50 or 60 Hz. U2A buffers the
filter output, which is sent to the I/O Card for R-wave detection, and to
the Scope for display.
17 - 3
Mark V and Mark V Plus Injection Systems
I/O Card: Some ECG input circuitry is located on the I/O Card. This circuitry
R-Wave Detection derives a trigger pulse at the R-wave, used for the triggering and timing
of ECG/Scope functions.
ECG Attenuator
Because the ECG signal can vary in amplitude, the circuit comprised of
U20 and U21 can attenuate the ECG signal from the ISI Card. Multiply-
ing DAC U21 attenuates the signal based on the digital word on the
data bus when latch U20 is strobed.
The processor controls the resultant attenuation when the GAIN Up/
Down buttons on the ECG control panel are pressed. U26 (U24) buffers
the ECG signal, with gain determined by R7, R15, and the impedance
of U21.
R-Wave Detector
U23 (U26) is configured to detect the rapid rise time of an R-wave. It
readily passes R-waves, but rejects other waves with lesser rise times.
Pulse Conditioner
U25 (U27) squares the R-wave detected by U23 (U26), and provides
hysteresis for stability. R-wave pulses are used by the counter/timer
chip (CTC) to synchronize ECG triggered injections, and to control
Scope functions. The remaining triggering and timing functions are con-
trolled by software, using the CTC R-wave as a reference pulse.
17 - 4
ECG/Scope Option
Numeric Display Two groups of displays show the alphanumeric variables on the Con-
Drivers and trol Panel. Each group consists of a display driver U17 (U1) and U16
Numeric Displays (U2) and numeric display units. Display drivers also receive data and
address bus from display buffers U16 and U19 on the I/O Card, and
control lines from display decoder U1 on the I/O Card.
LED Driver, These control and drive the LEDs used as indicators and backlights of
Transistor Driver words printed on the Control Panel. Display driver U15 (U3) controls
and LEDs all LEDs. Each LED group contains transistor drivers such as Q1 and
Q2 on boards with serial numbers less than 60000, or IC driver U14
on boards with serial numbers 60000 and above. The three columns
of LEDs are enabled by Q7-Q9 (Q15-Q17), also driven by U15 (U3).
17 - 5
Mark V and Mark V Plus Injection Systems
Function Manager This circuit provides two types of control lines: Mode and Strobe.
Mode lines toggle a variety of conditions on or off, and make choices
that latch in a certain mode until toggled again. Strobe controls are
short duration, and are used to transfer a digital word from the data
bus to a selected chip for further processing. U11 (U6) provides only
Mode control lines; U13 (U7) provides a few Mode controls, and all
Strobe controls.
17 - 6
ECG/Scope Option
Function Manager Four lines from U13 (U7) are decoded by U12 (U16) into the following
(cont.) Strobe lines:
• Gain and position of both Scope channels. These lines
transfer the bus to the selected multiplying DAC, thereby
controlling the attenuation or offset of the channels.
• Control Panel display parameters. These lines transfer the
bus to one of the numeric display drivers, enabling the
Control Panel to display a processor value or condition.
Channel 1 Two inputs are presented to solid-state switch U10 (U5): The ECG
Input Control signal from the ISI Card, and Auxiliary input from J14 on the rear con-
nector panel. The auxiliary input is internally connected to the BPO
200. The returning signal may be displayed on the Scope without
modifications. To select the BPO signal, select AUX1 with the BPO
200 connected.
The input choice is made by the state of the control line into U9 (U4),
which controls the switch U10 (U5). Selected input is presented to the
channel 1 gain and position network comprised of U1, U3, U5, U7
(U8-u11).
1 MV Calibration When the 1 MV CAL button on the Control Panel is pressed, a control
Circuit line turns on Q1 (Q18) and Q2 (Q19) to supply an offset voltage to the
ECG input. If the ECG input has been selected by switch U10 (U5),
the displayed wave-form will deflect the equivalent of 1 mV.
Channel 1 U5 (U8) and U7 (U9) control the gain of channel 1 from the processor,
Gain Attenuator controlled by buttons on the Control Panel. Multiplying DAC U7 (U9)
attenuates the signal based on the digital word on the data bus when
latch U5 (U8) is strobed. The processor controls this action and the
resultant attenuation when the GAIN Up/Down buttons are pressed on
the Scope control panel.
17 - 7
Mark V and Mark V Plus Injection Systems
Channel 1 U3 (U10) and U1 (U11) control the position of channel 1 from the pro-
Position Control cessor, controlled by buttons on the Control Panel. Multiplying DAC
U1 (U11) generates an offset signal based on the digital word on the
data bus when latch U3 (U10) is strobed. The processor controls this
action and the resultant attenuation when the POSITION Up/Down
buttons are pressed on the Scope control panel.
Channel 2 Two inputs are presented to solid-state switch U10 (U5): The injection
Input Control signal from the Scope Memory Card, and Auxiliary input from J14 on
the rear connector panel. Input choice is made by the state of the con-
trol line into U9 (U4), which controls the switch (U10) U5. The selected
input is presented to the channel 2 gain and position network com-
prised of U2, U4, U6, and U8 (U12-U15).
Channel 2 U6 and U8 (U12 and U13) control the gain of channel 2 from the pro-
Gain Attenuator cessor, controlled by buttons on the Control Panel. Multiplying DAC U8
(U13) attenuates the signal based on the digital word on the data bus
when latch U6 (U12) is strobed. The processor controls this action and
the resultant attenuation when the GAIN Up/Down buttons are pressed
on the Scope control panel.
Channel 2 U4 and U2 (U14 and U15) control the position of channel 2 from the
Position Control processor, controlled by buttons on the Control Panel. Multiplying DAC
U2 (U15) generates an offset signal based on the digital word on the
data bus when latch (U4) U14 is strobed. The processor controls this
action and the resultant attenuation when the POSITION Up/Down but-
tons are pressed on the Scope control panel.
The Scope Memory Card contains circuits that generate, modify, store,
and control what is displayed on the Scope. The inputs to this card are
the signals to be displayed on the Scope channels. The outputs from
this card are sent to deflection circuits.
Input Processor
Receives signals from the Control Panel, and multiplexes them into one
channel for display and storage.
Memory Processor
Converts signals from analog into digital for storage, then back into ana-
log for display.
17 - 9
Mark V and Mark V Plus Injection Systems
Input Processor
This circuit receives the signals from the Control Panel and multi-
plexes them into one serial channel for display and storage. For a
block diagram of the Input Processor, refer to Figure 17.5.
Channel 1 U8A receives the signal from the Display Card for channel 1. Input
Input Buffer selection is controlled by the Display Card. U8A output is presented to
bilateral switch U28, configured as a multiplexing switch.
Channel 2 U8B receives the signal from the display board for channel 2. U8B
Input Buffer output is presented to multiplexing switch U28.
Input Multiplexer Through U28, the signals from U8A and U8B are sent one at a time to
the A/D converter. Switching is controlled by signals from the sweep
interval timer. These control lines switch the two input channels at the
proper times for display and storage.
Memory Processor
These circuits convert the signals from analog to digital for storage,
then revert to analog for display. Refer to Figure 17.6.
A/D Converter U27 converts the analog signal from the input processor into a propor-
tional 8-bit digital word.
Memory Digital data for both channels is stored in U25, a 2K RAM chip. Read/
Write signals from the sync circuits direct the flow of data into and out
of memory. When new data is not being read into registers, U25
retains the data already stored. When new data is written into mem-
ory, old data is erased. There are 1024 bits in each horizontal line.
Together, both traces use the entire 2K of memory.
17 - 10
ECG/Scope Option
DAC U26 converts the digital word on the data bus into an analog voltage.
Buffer The analog signal is buffered by U30, and supplied to the display
drive circuits, causing vertical deflection.
Read/Write Logic The array comprised of U4, U19, U17 and associated components
provides Read/Write control signals to the memory. This circuit also
synchronizes the spot intensify memory.
Spot Pulse Generator A signal from the Display Card triggers U7, sending a signal to Read/
Write logic at the precise time the spot is to occur. The trigger pulse is
30 msec.
Read/Write Logic The array comprised of U4, U19, U17 and associated components
provides Read/Write control signals to the spot memory and spot
writer.
Spot Writer When the intensified spot is to occur, driver U14 is enabled by the
Read/Write logic. This sends data to the spot memory for storage and
to the inverters for display.
Spot Memory U24 is a 2K RAM chip dedicated to the intensified spot. It stores the
location of the intensified spot. Since U24 shares the address bus with
the main memory U25, the location of the spot will be in sync with the
location of the traces.
17 - 11
Mark V and Mark V Plus Injection Systems
Inverters Both the inverted and non-inverted spot intensify signals are sent to the
Display Card. The signals control the display brightness to increase
brightness at the time designated for the intensified spot.
For a block diagram of the Clock and Sync Circuits, refer to Figure 17.8.
Master Clock U1 generates a 4 MHz square wave. The rate of the clock signal out of
U3 is determined by the sweep speed selected on the Control Panel.
This clock signal synchronizes the Read/Write activities to the horizon-
tal sweep.
Sweep Speed Control The Display Card defines the speed selected on the Control Panel.
These inputs are used by U8C and U8D to control the horizontal sweep
integrator.
Horizontal Sweep This circuit generates the sawtooth wave-form used to cause horizontal
Generator sweeping. The rate of U9 integration depends on the input resistance,
selected by the FETs in the sweep speed control. During blanking, Q3
turns on and shunts C20 for retrace.
Sweep Interval Timer The array comprised of U10-U12 manages the frames displayed on the
screen. Read/Write logic and the input processor are synchronized by
this circuit to control data movement in and out of memory.
Blanking Pulse When the Scope is to retrace, the blanking pulse from U16 removes
Generator power from the display, and resets the horizontal sweep generator.
When the sweep is to begin, display and horizontal sweep generator
are enabled.
Memory Address The array comprised of U21-23 generates the address information for
Counter memory, and coordinates the addressing so that the channel data fills
all memory locations sequentially.
17 - 12
ECG/Scope Option
Sweep Mode Control A signal from the Display Card indicates the sweep mode selected on the
Control Panel. This is used to control the Read/Write functions of the
Scope Memory Card through U15, U19, and U29.
Although only two control lines are shown, three modes can be selected:
CONTinuous mode
The data being displayed is continuously updated. New information is
added to the right side of the display as the tracings move to the left,
giving the appearance of a continuous wave-form.
STOP mode
The display is frozen, with the data being recirculated in memory. No
new data will be written into memory or displayed.
AUTOmatic mode
Under processor control; In this mode the sweep erases and starts at
the beginning of the injection when the start switch is closed. The
sweep stops 0.25 seconds after the injection ends. The processor
does this by switching between the STOP and CONTinuous modes.
Erase Pulse In the automatic sweep mode, U7 generates an erase pulse that clears
Generator the screen at the start of an injection.
17 - 13
Mark V and Mark V Plus Injection Systems
Flow Selected Buffer U20A prevents loading down the flow selected signal from the DAC
on the Servo Control Card.
Integrator Control During standby, and when the flow selected is less than 1 ml/sec, this
circuit prevents U20C from integrating.
Comparator Normally the Flow Selected signal is passed on to the integrator with-
out any problems. However, if pressure limiting occurs, the signal will
be attenuated until the flow profile matches the actual Flow Rate.
Integrator U20C generates a flow profile ramp that is proportional to the Flow
Rate selected. The output returns to the Display Card. When INJ is
selected on the Control Panel, this signal will be displayed on channel
2 during simulated and actual injections.
17 - 14
ECG/Scope Option
The circuits on this card control drive to the Scope tube, including hor-
izontal and vertical deflection, brightness, focus, tilt, and astigmatism.
Refer to the block diagram in Figure 17.10.
Horizontal Deflection This circuit uses the horizontal sweep signal from the Scope Memory
Amplifier Card to produce horizontal deflection of the trace. Deflection occurs
because of the potential difference between the deflection plates,
driven by Q1 and Q2. The beam will deflect toward the more positive
plate.
Vertical Deflection This circuit uses the vertical signal from the Scope Memory Card to
Amplifier produce vertical deflection of the trace. Deflection occurs because of
the potential difference between the deflection plates, driven by Q5
and Q6. The beam will deflect toward the more positive plate.
Constant Current Q9 provides a fixed control current to the horizontal and vertical
Regulator deflection amplifiers. This produces symmetrical amplifier output.
Brightness and The brightness control R33 sets the voltage on the control grid of the
Focus Control CRT. As the wiper moves away from -2 KV DC, the trace gets brighter.
The focus control R30 sets the voltage on the focusing grid of the
CRT.
Spot Intensify Drive To intensify the trace, the inverted spot intensify signal turns on Q11 to
pulse the control grid of the CRT with a positive voltage. This causes
the trace to be extremely bright for the pulse duration. At the same
time, the spot intensify signal (non-inverted) turns on Q12 to pulse the
focusing grid so that the spot stays sharp.
Blanking Drive The Memory Card blanking signal activates Q13, placing a negative
voltage on the control grid, while the horizontal sweep is retracing.
Tilt Control R23 varies the current and polarity through the tilt coil, affecting trace
rotation.
17 - 15
Mark V and Mark V Plus Injection Systems
17 - 16
ECG/Scope Option
This card supplies the following voltages for the Scope drive circuits and
the Display tube:
• +2 KV DC to the tube’s final accelerator anode
• -2 KV DC to the blanking drive, brightness, and focus circuits
• +150 VDC to the horizontal and vertical deflection amplifiers
• +6 VDC filament power to the CRT
Oscillator U2 generates a square wave to switch the transformer driver on and off.
The amplitudes of the output voltages are determined by oscillator fre-
quency, which is controlled by the comparator.
Transformer Driver The square wave from U2 turns Q4 on and off, causing a rapid change
in current in the transformer primary.
Transformer When Q4 turns on, the current through the T1 transformer primary
builds up a magnetic field. When Q4 turns off, the magnetic field col-
lapses and the primary develops a high voltage flyback pulse. With a
high transformer turns ratio, large voltage pulses are developed in the
secondary during the flyback period.
Voltage Doubler This network doubles the voltage from the center-tapped winding of the
transformer. The output from the doubler has a peak amplitude of
approximately +2 KV DC.
High Voltage Filters These R-C filter networks minimize ripple on the high voltage line.
Filament Rectifier A half-wave rectifier filters the filament supply from the flyback trans-
and Filters former secondary. This supply, approximately 6 VDC, is used only by
the CRT filament.
+150 VDC A half-wave rectifier filters the +150 VDC supply from the transformer
Rectifier and Filter secondary. This voltage feeds through the memory card to the deflec-
tion card, powering the horizontal and vertical deflection amplifiers.
17 - 17
Mark V and Mark V Plus Injection Systems
17 - 18
Troubleshooting Guide
Troubleshooting
19 Guide
The following tools and test equipment may be needed to service a
Mark V or Mark V Plus system, depending on what is being disassem-
bled or removed. Each procedure in this section specifies which tools
are required for that procedure.
19 - 1
Mark V and Mark V Plus Injection Systems
19 - 2
Troubleshooting Guide
Replacement Parts
This section contains a list of suggested spare parts and instructions
for identification and ordering
Suggested Spare Applicable to all Mark V and Mark V Plus injection systems.
Parts
Item Medrad Part Number
CPU Card 78101-10-AP-14-3
Input/Output Card (I/O) 78101-10-AP-02
Pre-Programmed Injection Card (PPI) 78101-10-AP-06
Servo Control Card (SCC) 78101-10-AP-03-1
Imaging System Interface Card (ISI) 78101-10-AP-16
Mechanical Stop Card(MSD) 78101-04-AP-05
Power Supply Card(PSP) 78101-07-AP-03
Remote Panel Controller Card (RPCP) 85102-15-AP-01-3
Keyboard Display Card (KDC) 78101-05-AP-02
Turret, pin with O-ring KSP-105
Syringe heater KSP-509
Plunger Feedback Pot Assembly KSP-513
Mechanical Stop Feedback Pot Assembly KSP-514
Limit switch kit, Mechanical Stop 78101-04-SK-07
Start switch 450-1010-000
Start switch housing KSP-550
Cord reel, start switch KSP-521
Cord reel, film changer KSP-522
Power switch, 100-125VAC KSP-523
Power switch, 200-250VAC KSP-524
Film changer relay KSP-527
Fuse, 1/16 A pico 476-0062-000
Fuse, 1/8 A pico 476-0125-000
Fuse, 3 A pico 476-0275-003
Fuse, 10 A pico 476-0275-010
Fuse, 5x20 5 A 476-2180-005
Fuse, 5x20 3.15 A 476-2173-150
Caster with brake 699-4645-100
Caster without brake 699-4845-100
19 - 3
Mark V and Mark V Plus Injection Systems
19 - 4
Troubleshooting Guide
19 - 5
Mark V and Mark V Plus Injection Systems
PDC
PDCP (+)
PDCI
78101-06-AP-10
PDCI
3010341
PDR
DRC
DRCI
PSC
PSP
19 - 6
Troubleshooting Guide
Replacement Circuitry
The following parts are necessary for proper circuit operation. These
parts must be supplied by Medrad. Do not make substitutions from
other manufacturers due to possible incompatibility with Mark V / Mark
V Plus circuits. Not all boards are interchangeable between Mark V
and Mark V Plus units.
*NOTE: ROM chips U11-U15 should all indicate the same soft-
ware version. For example, if version M5JAXXMV7.0 is
being used, all ROM chips should be MV 7.0. Contact
Medrad Factory Service for detailed information on soft-
ware version interchangeability and compatibility with
Remote Panel software.
19 - 7
Mark V and Mark V Plus Injection Systems
19 - 8
Troubleshooting Guide
* NOTE: ROM chips U15 and U16 should indicate the same
software version. For example, RP5B15 and RP5B16
must both indicate the same software versions,
RPB15MVR7.0 and RPB16MVR7.0, respectively. Con-
tact Medrad Service for information on software ver-
sion compatibility with Control Unit system software.
Injector Head For all injector head parts, refer to the drawings in Section 14. Injector
head parts should be obtained only from Medrad.
19 - 9
Mark V and Mark V Plus Injection Systems
In Europe:
MEDRAD EUROPE, B.V.
Postbus 3084
6202 NB Maastricht
The Netherlands
Phone: (31) (0) 43 3585600
FAX: (31) (0) 43 3650020
In Japan:
Nihon MEDRAD K.K.
M&N Building 6F
1-4-2 Nishimiyahara
Yodogawa-ku
Osaka 532
Japan
Phone: (81) (0) 66 350-0680
FAX: (81) (0) 66 398-0670
Example:
Injector: Mark V, Serial Number 516-1234
Subassembly: Servo Control Card, Serial No. 1234, Rev B
Description: U22, NE5018, 053-5018-000
Quantity: 1
19 - 10
Troubleshooting Guide
The Service Access Card (for use only with CRC and RMT sys-
tems) is inserted in the spare slot on the right side of the Console,
providing easy access to test points for troubleshooting and test-
ing. All signals are clearly marked on the card next to the test
points. See Figure 19.1.
19 - 11
Mark V and Mark V Plus Injection Systems
SAC Test Points The following information refers to the test points on the Service Access
Card. The measurement should be within 10% of the values given
below. Values are with reference to analog ground, test point 18, unless
otherwise specified.
19 - 12
Troubleshooting Guide
19 - 14
Troubleshooting Guide
19 - 15
Mark V and Mark V Plus Injection Systems
General Guidelines Consider the following guidelines before troubleshooting any condi-
tion. These guidelines may help in resolving the condition quickly:
Remember, try the simple things first.
3. Remove power for one minute. Allow the unit to reset completely,
then reapply power and retry. The condition could be intermittent,
or caused by a voltage transient. If the condition persists, continue
troubleshooting.
4. Open the Control Unit to remove/re-seat the cards. In a Pedestal
System, pull out the chassis, then lift out the card retainer. In a
Control Room Console, remove the card retainers. Remove each
circuit card. While the cards are out, ensure that the socketed IC’s
are fully inserted. Reseat the cards, ensuring that the cards are
fully inserted into the connectors on the Mother Board. Replace
the card retainers. In Pedestal Systems, open the pedestal col-
umn door, and repeat this process with the cards in the Power
Chassis.
19 - 16
Troubleshooting Guide
10. If the system is equipped with an ECG and Scope, signals travel
from the options into the Main Unit. Disconnect the options as fol-
lows to determince if the problem source is within the ECG/Scope
section:
• Disconnect the power cable connecting the Motherboard
and scope Power Supply.
• Disconnect the ribbon cable connecting the ECG/Scope
Display Card and the I/O Card.
• Disconnect the cable connecting the Scope Display Card
and the Motherboard.
11. For assistance in determining the cause of a condition, or in
obtaining replacement cards, subassemblies, and parts, contact
Medrad Factory Service or your local dealer.
12. Check injector operations after repairs to ensure that the condition
has been corrected. Follow the Checkout Procedure outlined in
Section 5.
19 - 17
Mark V and Mark V Plus Injection Systems
1. Condition
2. Message or Symptom
3. Circuit Groups
4. Circuit Board
5. Circuit
19 - 18
Troubleshooting Guide
Message Faults
This section is a guide in the interpretation of messages displayed on
the Sentinel. An alphabetical listing of all Sentinel messages follows,
with a functional explanation and if applicable, possible solutions to
the condition.
The Mark V / Mark V Plus performs self diagnostic tests during power-
up. If the injector fails any of these tests, an error message will be dis-
played on the Sentinel containing details of the fault.
Procedure:
1. Verify that there is no air in the syringe.
2. If the syringe is free of air bubbles, and the injection com-
pressed, press YES.
3. If the syringe contains any air, press NO.
19 - 19
Mark V and Mark V Plus Injection Systems
Procedure:
1. Verify the injection parameters are correct.
2. If parameters are correct, press YES.
3. If changes are required, press NO.
Service Procedure:
1. If the condition persists, replace the CPU Card.
Procedure:
1a. (Mark V Plus Injector Head only)
Observe the VOLUME REMAINING Display on the injector
head: - If the value displayed is zero, or in extreme reverse
position (beyond 63, 150 or 200 ml), the plunger may be
jammed; see step 6 below. - If the indicator is between the
limits of travel, continue with step 2 below.
19 - 20
Troubleshooting Guide
Procedure:
1a. (Mark V Plus Injector Head only)
Observe the VOLUME REMAINING Display on the injector
head:
• If the value displayed is zero, or in extreme reverse
position (beyond 63, 150 or 200 ml), the plunger
may be jammed; see step 2 below.
• If the indicator is between the limits of travel, con-
tinue with step 3 below.
1b. (Mark V Injector Head only)
Observe the plunger position indicator on the head Control
Panel:
• If the indicator is at the extreme forward position
(beyond zero) or extreme reverse position (beyond
150/200), it may be jammed; see step 2 below.
• If the indicator is against the Mechanical Stop indica-
tor, it may be jammed; see step 2 below.
• If the indicator is between the limits of travel, con-
tinue with step 3 below.
19 - 21
Mark V and Mark V Plus Injection Systems
Reverse the plunger to full reverse position, rotate turret in both direc-
tions, then lock turret in proper position.
19 - 22
Troubleshooting Guide
lating the total Volume injected again, press YES. To protect this total,
press NO.
CMD BLOCK NOT PROCESSED
Communication block from the Remote Panel has not been properly
processed. Remove and reapply power to the injector. If the problem
persists, replace the CPU Card.
COMMUNICATIONS ABORTED
Remote Panel does not respond, or responds with four consecutive
negative acknowledgments. Remove and reapply power, then attempt
to operate the unit again.
19 - 23
Mark V and Mark V Plus Injection Systems
COMMUNICATIONS FAILURE
Displayed on the Main Unit: The Main Unit is unable to transmit infor-
mation to the Remote Panel. Remove and reapply power, then
attempt to operate the unit again.
Service Procedure:
1. Check the Remote Panel cable for broken or intermittent
connections, focusing particular attention to shield and
ground connections, then check continuity of the cable and
connections.
2. Disconnect the Remote Panel, then attempt use of the
injector without the Remote Panel.
3. If the condition persists, call Medrad Service.
ENTER DELAY
The Delta 7 button was pressed. The injector is now ready for an X-
RAY or INJECT delay to be entered.
ENTER DURATION
The Delta 5 button was pressed. The injector is now ready for an
Injection Duration to be entered.
19 - 24
Troubleshooting Guide
ENTER PRESSURE
The Delta 6 button was pressed. The injector is now ready for a Pres-
sure Limit to be entered.
ENTER PSI=1,KG=2,KPA=3,ATU=4
Program 51 was recalled to change the Pressure scale. Enter the cor-
responding number for the scale desired.
19 - 25
Mark V and Mark V Plus Injection Systems
ENTER VOLUME
The Delta 4 button was pressed. The injector is now ready for a Vol-
ume value to be entered.
ESTABLISHING COMMUNICATIONS
This message is displayed on the Remote Panel after power-up or
recovery from a system monitor condition. This message implies that
the Remote Panel is attempting to communicate with the Main Unit,
not that a system monitor condition exists. If an error occurs, another
message will be prompted to specify the nature of the communica-
tions failure.
Procedure:
1. Remove power and disconnect the external start at J-40 or
the X-Ray connector.
2. If the injector now functions properly using the start switch
on the cord reel, or connected to the front of the CRC,
check the external start circuit for shorts and improper clo-
sure.
3. If the condition remains with the external start switch dis-
connected, replace the I/O Card.
4. If the condition persists, replace: ESR / EPI Card (in ped-
estal systems) Isolation Circuit IIF (on CRC Motherboards)
19 - 26
Troubleshooting Guide
Procedure:
1. Check for shorts in the injector head cable, wiring, and
Control Panel.
2. If the condition persists, replace the injector head.
3. If the condition persists, replace the Servo Control Card.
Procedure:
1. Ensure that the start button is not pressed.
2. Disconnect any auxiliary start connections (footswitch,
auxiliary handswitch, etc.), then retry.
3. Disconnect the start cord reel, then retry.
4. If the injector now functions properly using an external start
switch, check the start switch and cord reel for shorts and
improper closure.
5. If the condition remains with the cord reel disconnected,
replace the I/O Card.
19 - 27
Mark V and Mark V Plus Injection Systems
INJECTING
Injection is in progress.
INJECTION COMPLETE
Injection is finished, the start switch is still closed.
INJECTION NUMBER = XX
A untitled pre-programmed injection has been recalled from memory.
INJECTION PREVIEW
The INJ PREV button on the ECG option was pressed, triggering the
unit to display a simulation, or profile of an injection program.
Procedure:
1. Replace the Power Drive Card.
2. If the condition persists, replace the Servo Control Card.
3. If the condition persists, replace the injector head - suspect
an intermittently open plunger feedback pot.
Procedure:
1. Review existing parameters, then correct any errors dis-
covered.
2. Store the injection program.
19 - 28
Troubleshooting Guide
Service Procedure:
1. Check the Remote Panel cable for broken or intermittent
connections.
2. Disconnect the Remote Panel, then use the injector with-
out the Remote Panel.
3. If the injector now operates properly, replace the Remote
Panel unit.
4. If the condition persists, replace the PPI card in the Main
Unit.
5. If the condition persists, call Medrad or the local dealer for
assistance.
Procedure:
1. If the ROMs have been replaced as part of a software
update procedure, they may have been installed in the
wrong slots.
2. If the condition persists, replace the CPU Card with one
containing a new set of ROMs.
19 - 29
Mark V and Mark V Plus Injection Systems
Service Procedure:
1. Replace the I/O Card.
2. If the condition persists, replace the CPU Card.
3. If the condition persists, replace the Servo Control Card.
4. If the condition remains, look for an open or grounded
interrupt line on the motherboard.
Service Procedure:
1. Clear the PPI memory by:
• Removing, shorting, then replacing the PPI RAM
chips. (MV 4.0 and below)
• Removing power from the injector, then press and
hold the Delta 1 and Delta 2 buttons. With these
buttons depressed, reapply power to the injector.
(MV 6.3 and above)
2. If the condition persists, replace the PPI Card.
Service Procedure:
1. Clear the PPI memory by:
• Removing, shorting, then replacing the PPI RAM
chips. (MV 4.0 and below)
• Removing power from the injector, then press and
hold the Delta 1 and Delta 2 buttons. With these
buttons depressed, reapply power to the injector.
(MV 6.3 and above)
2. If the condition persists, replace the PPI card.
19 - 30
Troubleshooting Guide
Procedure:
1. Remove power, disconnect the injector head cable, then
retry. The message CHECK INJ HEAD CABLE PL should
appear. If so, the error condition lies in the injector head,
continue with step 4.
2. If the condition persists, check the +15 VDC supply on the
servo control board, which powers the +10 V reference
chip.
3. If the condition persists, replace the Servo Control Card.
4. If the condition persists, check for shorts in the injector
head cable, internal wiring, connectors, and feedback pots.
MAIN UNIT - SCC: FLOW SEL DAC (Mark V - MV 4.0 and below)
MAIN UNIT SCC: FLOW DAC FAILURE (MV 6.3 and above)
Flow Rate DAC output on the Servo Control Card is not within allow-
able limits. Remove and reapply power, then attempt to operate the
unit again. If the condition persists, replace the Servo Control Card.
19 - 31
Mark V and Mark V Plus Injection Systems
MAIN UNIT - SCC: M.S. CMD DAC (Mark V - MV 4.0 and below)
MAIN UNIT SCC: MS DAC FAILURE (MV 6.3 and above)
Mechanical Stop command DAC output on the Servo Control Card is
not within allowable limits. Remove and reapply power, then attempt
to operate the unit again. If the condition persists, replace the Servo
Control Card.
MAX DELAY IS 99.9 SECONDS
A delay above 99.9 was entered. Press RESET, then enter a value no
greater than 99.9 seconds.
19 - 32
Troubleshooting Guide
19 - 33
Mark V and Mark V Plus Injection Systems
Service Procedure:
1. Remove power from the injector, then remove the injector
head covers. Manually move the Mechanical Stop drive
belt to ensure freedom of movement; then look for
mechanical interference, broken connections, or other
damage to the Mechanical Stop motor, drive system, and
potentiometers.
2. If the condition persists, replace the Mechanical Stop Drive
Card.
3. If the condition persists, replace the Servo Control Card.
4. If the condition persists, replace the injector head.
19 - 34
Troubleshooting Guide
Procedure:
1. Remove power from the injector for ten seconds, then
reapply power and retry. There may have been transient
interference on the lines.
2. Disconnect the Remote Panel, then use the injector with-
out the Remote Panel.
3. If the injector now operates properly, replace the Remote
Panel unit.
4. If the condition persists, replace the PPI card in the Main
Unit.
MONITOR MODE
When the Remote Panel is connected, this message is displayed on
the slave unit (serving as a monitor). This Slave could be the Remote
Panel or the Control Panel on the Main Unit.
To correct:
1. Advance the plunger forward (or reverse) at least 2 ml.
Verification is indicated by 5 short beeps.
2. Rearm the injector.
19 - 35
Mark V and Mark V Plus Injection Systems
Procedure:
1. Remove power from the injector for 10 seconds, reapply
power and retry.
2. If the condition persists, replace the CPU Card.
Procedure:
1. Verify proper injector head cable connections.
2. Inspect the physical condition of the plunger pot and asso-
ciated pot gears.
3. If the condition persists, replace the plunger pot.
4. If the condition persists, replace the injector head.
19 - 36
Troubleshooting Guide
Service Procedure:
1. Clear the PPI memory by:
• Removing, shorting, then replacing the PPI RAM
chips. (MV 4.0 and below)
• Removing power from the injector, then press and
hold the Delta 1 and Delta 2 buttons. With these
buttons depressed, reapply power to the injector.
(MV 6.3 and above)
2. If the condition occurs repeatedly, replace the PPI card.
Service Procedure:
1. Clear the PPI memory by:
• Removing, shorting, then replacing the PPI RAM
chips. (MV 4.0 and below)
• Removing power from the injector, then press and
hold the Delta 1 and Delta 2 buttons. With these
buttons depressed, reapply power to the injector.
(MV 6.3 and above)
2. If the condition occurs repeatedly, replace the PPI Card.
3. If the condition persists, replace the CPU Card.
19 - 37
Mark V and Mark V Plus Injection Systems
PREMATURE TERMINATION
An injection was interrupted before the selected Volume had been
injected. The handswitch or remote start switch was released before
the injection completion. Repeat the injection if possible.
Service Procedure:
1. If the condition persists, suspect an intermittent connection
in the start circuit, or electrical interference on the start or
power lines.
2. If an external start is being used, ensure that it remains
closed throughout the injection.
19 - 38
Troubleshooting Guide
Procedure:
1. Verify that there is no air in the syringe, then press NO.
The injector proceeds to the next arming step.
2. To abort the arming sequence, press YES in response to
this message.
19 - 39
Mark V and Mark V Plus Injection Systems
Service Procedure:
1. If the condition persists, replace the Servo Control Card.
2. If the condition persists, replace the Power Drive Card.
19 - 40
Troubleshooting Guide
Procedure:
1. Remove power from the injector, disconnect the external
start switch, reapply power, and retry
2. If the injector now functions properly using the start switch
on the cord reel or front of the CRC, check the external
start circuit for shorts and improper closure.
3. If the condition continues with the external start switch dis-
connected from the injector, disconnect the injector power
source, then disconnect the start cord reel, and retry.
4. If the injector now functions properly using an external start
switch, check the start switch and cord reel for shorts and
improper closure.
5. If the condition continues with the cord reel disconnected,
replace the I/O Card.
Procedure:
1. Check the ECG gain setting on the Control Panel.
2. If high level signal is being used (from monitor), check
cable and magnitude of output signal.
3. If low level signal is being used (directly from patient),
check the ECG electrodes, leads, cable, preamp, and
preamp output cable.
19 - 41
Mark V and Mark V Plus Injection Systems
UNIT DISARMED 01
01 Main keyboard
02 ECG keyboard
03 Remote panel keyboard
04 FWD/REV load switch
05 Turret
06 Watch Dog failure while arming
07 0300 only - Injector or Aux start detected while arming or injecting
08 0300 only - X-Ray or ISI released while injecting
09 0300 only - X-Ray or ISI detected during 0300 handswitch start
10 0300 only - Handswitch released (armed or injecting)
11 Remote handswitch released
12 Communication link failure
13 PIO3 Interrupt - type undetermined
14 External Disarm
15 PIO2 or PIO3 Interrupt - type undetermined
16 Start switch debounce error
VERIFY DURATION
An attempt was made to arm the injector without a Duration value
entered or calculated. Enter a Duration value, or, reenter the Flow
Rate and Volume parameters.
VERIFY PRESSURE
An attempt was made to arm the injector without a Pressure value
entered. Press Delta 6, then enter a Pressure limit value.
19 - 42
Troubleshooting Guide
VERIFY VOLUME
An attempt was made to arm the injector without a Volume value
entered or calculated. Enter a Volume value, or reenter the Flow Rate
and Injection Duration.
19 - 43
Mark V and Mark V Plus Injection Systems
19 - 44
Troubleshooting Guide
Non-Message Faults
This section aides in determining the source of a condition when no mes-
sage (or a garbled message) appears on the Sentinel.
Condition Page #
Dead Unit 19 - 46
No Drive 19 - 47
Will Not Inject 19 - 48
Garbled Message 19 - 48
No ECG or Scope Display 19 - 49
No Scope Display (ECG ok) 19 - 49
Weak or Erratic R-Waves 19 - 50
High-Level ECG Input 19 - 50
Low-Level ECG Input 19 - 51
19 - 45
Mark V and Mark V Plus Injection Systems
DEAD UNIT No Control Panel LEDs or backlights are illuminated, the power switch
may or may not illuminate.
• If the power switch is not lit, the AC line power is not getting into the
injector.
Check the following:
1. Line power at the outlet.
2. Power cord and plug for open connections.
3. Power switch.
4. Main line fuses or circuit breakers. In Pedestal Systems,
the line fuses are located on the power transformer plate
inside the bottom of the pedestal;* in Control Room Con-
soles, the line fuses or circuit breakers are on the card rack
on the lower left side - facing the front of the open unit.
5. Line filter and AC line wiring.
6. Power transformer.
19 - 46
Troubleshooting Guide
NO DRIVE The plunger motor does not turn, for loading or injection.
Symptom:
• Injects, but does not load:
1. Listen for a click when pressing the forward or reverse load
switch on the head.
2. If there is no click, replace the injector head.
3. If there is a click, replace the power drive chassis or DRC
Card.
4. If the condition persists, replace the Power Drive Card
19 - 47
Mark V and Mark V Plus Injection Systems
WILL NOT INJECT The injector appears normal during standby and setup, during Forward
and Reverse load, but will not inject.
• The SENTINEL will continue to display, READY TO INJECT.
• Drive circuits are working properly if loading functions normally.
The condition is caused by an open start line or defective start cir-
cuit.
Troubleshoot:
1. Press the SINGLE or MULTiple arm, but not the YES key.
Press the hand switch. If there is proper handswitch conti-
nuity, the SENTINEL will display: **HAND SWITCH
SHORTED. If this message does not appear, check the
start switch or cord reel.
2. Plug an external start switch into the rear connector panel.
Inject with the external start switch.
3. If there is no injection with the external start switch, replace
the I/O Card.
4. If the condition continues, replace the Servo Control Card.
5. If the condition persists, replace the Power Drive Card.
Troubleshoot:
Integral Display Panel:
1. Ensure proper connection of the ribbon cable between the
I/O and Display Card by removing and reconnecting.
2. If the condition continues, replace the I/O Card.
3. If the condition continues, replace the CPU Card.
4. If the condition persists, replace the Display Card.
Remote Panel:
1. Ensure proper connection of the ribbon cable which con-
nects the Remote Panel Control Card and the Display Card
by removing and reconnecting.
2. If the condition persists, replace the Remote Panel Control
Unit.
19 - 48
Troubleshooting Guide
Troubleshoot:
1a. (Pedestal unit) Ensure proper connection of the ribbon
cable between the I/O and Display Card by removing and
reconnecting.
1b. (CRC unit) Ensure that all cables are fully seated between
the CRC and CRM units.
2. If the condition continues, replace the I/O Card.
3. If the condition continues, replace the CPU Card.
4. If the condition persists, replace the ECG/Scope Display
Card.
NO SCOPE DISPLAY Scope does not function, but the ECG section is not affected.
Does the LED next to the SCOPE ON/OFF button illuminate? If not,
suspect the cabling interface between the ECG/Scope Display and I/O
cards, or the cards themselves. Troubleshoot this symptom as
described on the previous page.
19 - 49
Mark V and Mark V Plus Injection Systems
WEAK OR ERRATIC The user cannot get reliable triggering of the ECG section. The R-
R-WAVES WAVE light flashes erratically, and the R-R (SECS) and HEART RATE
(BPM) displays are not stable. The waveform on the scope may also
be weak and noisy.
Troubleshoot:
1. Check the ECG gain setting on the Control Panel.
2. If high level signal is being used, check the cable and
amplitude of the output signal.
3. If low level signal is being used, check the ECG electrodes,
leads, cable, preamp, and pre-amp output cable.
4. If the ECG signal displayed on the scope is noisy and
erratic, check the setting of S1 on the ISI card. This sets the
cutoff frequency for the notch filter at either 50 or 60 Hz. S1
should be set for the line frequency being supplied to the
injector.
19 - 50
Troubleshooting Guide
Insert the ECG preamp into J44 on the injector rear connector panel,
then the electrodes and patient cable as described in the Mark V/Mark
V Plus Operation Manual.
19 - 51
Mark V and Mark V Plus Injection Systems
Notes:
19 - 52
Disassembly and Reassembly
Disassembly and
20 Reassembly Procedures
This section contains recommended procedures for the disassembly
and reassembly of those portions of the injection system that can be
readily repaired in the field. If through troubleshooting and diagnosis,
a repair or replacement procedure which is not outlined in this section
is required, contact Medrad Factory Service, or your local Medrad
Service Representative.
20 - 1
Mark V and Mark V Plus Injection Systems
Control Unit
Tools Required:
• Medium-blade screwdriver
• 9/64 (3.5 mm) Hex Key
20 - 2
Disassembly and Reassembly
20 - 3
Mark V and Mark V Plus Injection Systems
PC Card Removal 1. (-I CRC units only) Remove the chassis shield plate by removing
the two thumbscrews.
2. In Pedestal Systems, remove the card retainer from across the top
of the cards. In a Control Room Console, remove the card retainer
brackets from across the edges of the cards.
3. If the CPU or I/O Card is being removed, disconnect the ribbon
cable connector from the I/O Card.
4. Lift the inside edge of the ejector tabs on the card being removed,
then slide the card out.
PC Card 1. Identify the proper slot for reinsertion if more than one card was
Replacement removed.
Card Ejector Tab color
CPU Card White
I/O Card Violet
Servo Control Card Green
PPI Card Yellow
ISI Card (or dummy card) Red (none on dummy card)
3. Insert the card into its respective slot, and align card edge connec-
tor fingers with connectors on Motherboard. Push the card firmly
to ensure that it is securely seated in the Motherboard.
4. If the CPU or I/O Cards are being replaced, fully insert the I/O rib-
bon cable into connector.
5. In Pedestal Systems, reposition the card retainer across the top of
the cards. In Control Room Console systems, reposition the card
retainers across the front edges of the cards.
6. (-I CRC units only) Replace and secure the shield plate with the
two thumbscrews previously removed.
20 - 4
Disassembly and Reassembly
Tools Required:
• Medium-blade screwdriver
• 9/64 (3.5 mm) Hex Key
Overlay Removal NOTE: If the system is equipped with the ECG/Scope option,
do not attempt to remove the ECG/Scope Control
Panel. Medrad Service does not recommend field
repair of the ECG and Scope. The procedure below is
directed toward the removal of the Main Control Panel
only, located below the ECG/Scope systems.
20 - 5
Mark V and Mark V Plus Injection Systems
20 - 6
Disassembly and Reassembly
5. Fasten the bottom cover of the Control Panel with the four screws
previously removed.
20 - 7
Mark V and Mark V Plus Injection Systems
Motherboard
Tools Required:
• Medium-blade screwdriver
• 5/16” (8 mm) wrench
Motherboard 1. Remove the injector power cord from the power source.
Removal 2. Remove the top chassis as described in Control Unit Disassem-
bly, page 20-1.
3. Place the chassis assembly on a suitable work surface. Remove
the PC card retainer (bail). Disconnect the ribbon cable at the top
of the I/O Card that runs to the keyboard. If the system is equipped
with ECG/Scope, also disconnect the ribbon cable from the I/O
Card that connects to these options.
4. Remove all PC cards from the card cage in the console. (These all
plug into the Motherboard.) If the system is equipped with ECG
and scope, do not disturb the option assembly.
20 - 8
Disassembly and Reassembly
Motherboard - (continued)
8. Install the replacement Motherboard into the card cage. Install the
Motherboard hardware removed in step 6a or 6b, but do not
secure fully.
9. Connect the chassis harness connectors to the Motherboard.
10a. (20000 series Mark V units)
Install the PC guide plate or PC card guides for the I/O and PPI
cards. Install these guides with the “V” notch on the guide facing
upward.
10b. (Above 60000 series Mark V Plus units)
Install card guide plate(s). Install the I/O and PPI Cards, ensuring
that they are properly seated in the Motherboard connectors. As
these cards are installed, the Motherboard will align with the chas-
sis. Secure the Motherboard by tightening the two center retaining
screws.
Remove the I/O and PPI Cards and tighten the remaining screws.
It may be necessary to remove the front card guide plate to tighten
the front screws.
11. (20000 series Mark V units only) Install the remaining four PC card
guides with the “V” notch facing upward.
12. Install the keyboard and bezel assembly.
13. Install the PC cards into the card cage. Ensure that the cards are
fully seated into the Motherboard connectors.
14. Connect the ribbon cable (or cables) to the I/O Card.
15. Install the card retainer across the top of the cards.
16. Install the chassis into the console case. Install and tighten the two
chassis retaining screws.
17. Perform the basic checkout (Section 5) to verify that the system
functions correctly.
20 - 9
Mark V and Mark V Plus Injection Systems
Cord Reel
Tools Required:
• Small-blade screwdriver
• Medium-blade screwdriver
• Soldering iron and solder
• Needle-nose pliers
• Wire cutters / strippers
Cord Reel Removal 1. Remove the injector power cord from the power source.
2. Disconnect the Injector Head Cable from the rear connector panel.
3. Remove the handswitch or connector from the cord reel being
replaced. Before removing, make a sketch that depicts the con-
nections and colors of wires in the cord reel being replaced.
4. Loosen the four captive screws securing the cord reel door.
5. Loosen the two captive screws securing the column door, then
open the door.
6. Remove the four screws on the connector panel assembly. Slide
the assembly out, then rotate the assembly upside down to
expose the wiring.
7. Make a sketch depicting the connections and colors of the wires
from the cord reel being replaced.
8. On the connector panel assembly, disconnect the wires to the
cord reel being replaced.
9. Pull the cord reel out of the compartment.
20 - 10
Disassembly and Reassembly
Cord Reel 1. Route the new cord reel cable through the hole in the case or rear
Replacement panel, depending on which cord reel is being replaced.
2. Position the cord reel, allowing the exit hole to face the direction
that the cable feeds out of the column. Align the feet on the cord
reel with the slots in the compartment, then slide the cord reel into
the column.
NOTE: The side of the cord reel contains a notch to be posi-
tioned in such a way that allows the cord reel door to
be closed.
3. Attach the ball and handswitch, or connector previously removed.
For the proper connections, refer to the sketch made in step 3 on
the page 20 - 10.
4. Feed the supply cable into the column to the terminal strip on the
connector plate assembly. Attach the wires from the cord reel to
the appropriate connections. For proper connections, refer to the
sketch made in step 7 on the page 20 - 10.
NOTE: Install Faston terminals as required.
5. Replace the connector panel assembly and retain with the four
screws previously removed.
6. Replace the cord reel door, then tighten the four captive screws.
7. Close the column door, then tighten the two captive screws.
8. Connect the Injector Head Cable to the rear connector panel.
20 - 11
Mark V and Mark V Plus Injection Systems
Power Chassis
Tools Required:
Small-blade screwdriver
Power Chassis 1. Remove the injector power cord from the power source.
Removal 2. Disconnect the cable(s) from the rear connector panel.
3. Loosen the two captive screws securing the column door, then
open the door.
4. Grasp the handle (or choke) at the top of the chassis, then slowly
pull the chassis out of the column.
NOTE: Above 60000 series Mark V Plus units, pull only until
two Molex connectors are clearly visible, disconnect
the Molex connectors, then remove the chassis from
the column. In Multinational units, disconnect the
Molex connectors and the ground wire, then remove
the chassis from the unit.
Power Chassis 1. Align the bottom of the chassis with the slots in the column.
Replacement
NOTE: Above 60000 series Mark V Plus units, the two Molex
style connectors must be reconnected before fully
inserting the Power Chassis. In Multinational units,
connect the ground wire and two Molex connectors
before inserting the chassis.
2. Slide the chassis into the column; align the connector and insert
into the column until the chassis is fully seated.
NOTE: It may be necessary to hold the front of the column with
one hand as the chassis is inserted into the column.
3. Close the column door, then tighten the two captive screws.
4. Connect the cable(s) to the rear connector panel.
20 - 12
Disassembly and Reassembly
NOTES:
• The Power Chassis can be in or out of the column.
• Card locations are as follows:
PC Board Removal 1. Grasp the edge of the card and pull back to slide the card out of
the chassis.
PC Board 1. Align the edges of the card with the card guides, then slide the
Replacement card into the chassis until fully seated.
NOTE: The Power Drive Card may be easier to install with the
chassis out of the column, in order to align the connec-
tor and the card.
20 - 13
Mark V and Mark V Plus Injection Systems
Tools Required:
• Medium-blade screwdriver
Cover Removal 1. Before disassembly, fully reverse the plunger, then remove unit
power.
2. The injector head can remain on the arm, or be placed on a pad-
ded surface.
3. Position the injector head upside down. Remove the four screws
retaining the bottom cover, then remove bottom cover.
NOTE: This point in the procedure is sufficient for syringe
heater repair. Proceed with the next step if any other
injector head servicing is required.
4. Remove the two hole plugs from the knob and lever on the rear of
the injector head.
5. While holding the round piston control knob, loosen the screw
inside the knob several turns without removing the screw. When
the screw is loose, remove the knob from the shaft.
6. While holding the plunger rotation knob, remove the screw inside,
then remove the knob from the shaft.
7. Remove the four screws holding the top cover to the assembly,
then remove the top cover.
NOTE: If the injector head is mounted on the arm, the top
cover must be held as the last screw is removed to pre-
vent the cover from falling.
Cover Replacement 1. Position the top cover face down on the work surface. Place the
injector head (upside down) over the top cover and install the four
screws which secure the cover to the head assembly.
2. Position the bottom cover on the injector head, then install the four
screws previously removed.
3. Install the plunger rotation lever with the screw previously
removed.
4. Position the plunger knob on the shaft, then tighten the screw
inside.
5. Install the hole caps on the two knobs.
20 - 14
Disassembly and Reassembly
Tools Required:
• Medium blade screwdriver
• Pin Extractor
• 3/8” open end wrench or small adjustable wrench
• Ruler
Syringe Heater 1. Remove unit power. Disconnect the injector head from the Injector
Removal Unit and place upside down on a suitable work surface.
2. Remove the four bottom cover retainer screws, and remove cover.
3. Disconnect the P29/J29 syringe heater cable connector.
4. With the pin extractor, remove the white and black wires/pins from
the J29 connector of the syringe heater. If a pin extractor is not
available, use a small blade screwdriver to depress the pin tangs,
and pull the pin from the connector. Retain the J29 connector
housing for use in reassembly.
5. Note the placement of the following parts for use in reassembly. If
there is a ferrite core on the syringe heater cable, remove and
retain for later use. Unscrew and remove the strain relief from the
front casting. Remove strain relief from heater cable and retain for
use in reassembly. Push on the cable to expose the O-ring, then
remove and discard. Remove heater and cable from front casting,
and discard.
Syringe Heater 1. Install cable into front casting. Install replacement O-ring and
Replacement strain relief on cable sheath. Install the strain relief and tighten
securely.
NOTE: The heater cable sheath should protrude 1/8” to 1/4”
beyond the strain relief when properly positioned (see
Figure 20.2).
2. Loop the wires through the ferrite core (if applicable).
3. Install the wires/pins into the J29 connector housing (white -Pin 1,
black -Pin 2). Ensure that the tangs lock into place when inserting
pins into the connector housing. After installing the wires/pins,
gently tug on each wire to verify that the pins are secured in the
connector.
20 - 15
Mark V and Mark V Plus Injection Systems
20 - 16
Disassembly and Reassembly
Tools Required:
• Medium-blade screwdriver
• Soldering iron and solder
• Needle-nose pliers
• Wire cutters / strippers
• Digital voltmeter (DVM)
• Cable ties
Plunger Pot Removal 1. Apply power to the injector, then ensure that the 150 ml syringe
size is selected. If 60 or 200 ml is selected, press RECALL, 50,
RECALL, then the appropriate number to select 150 ml. Set the
injector parameters as follows:
Flow Rate 10 ml/sec Volume 10 ml Pressure 600 psi
2. Reverse the plunger to the rear limit, then remove unit power.
3. Position the injector head (which can remain on the arm or be
placed on a padded surface) upside down.
4. Remove the four screws which retain the bottom cover, then
remove the bottom cover. If using a dual pot, discard the bottom
head cover if the notch is not present (see Figure 20.4) and a dual
pot is being used.
5. Remove the two hole plugs from the plunger knob and plunger
rotation lever on the rear of the injector head.
6. While holding the plunger knob, loosen the screw several turns
then remove the knob from the shaft.
7. While holding the plunger rotation lever, remove the screw inside,
then remove the lever from the shaft.
8. Remove the four screws securing the top cover. Remove the top
cover.
9. Position the injector head top side up.
20 - 17
Mark V and Mark V Plus Injection Systems
10. Note the position of wires, head cable, and metal clamp. Remove
cable ties. Remove the two screws securing the cable bracket. If
the old style cable bracket is in place and a dual pot is being used,
remove the metal clamp and discard the cable bracket. Refer to
figure 20.4 for cable bracket identification.
11. Disconnect the wires from the plunger pot.
12. Remove the two screws securing the pot bracket, then remove the
pot assembly. Retain screws and discard the old pot assembly.
Plunger Pot 1. Hold the pot assembly with the gear facing away from you. Turn
Replacement the gear counter-clockwise until the gear turns no further. Rotate
the gear clockwise 1/4 turn.
2. Install the new pot assembly with the two screws previously
removed. The pot assembly cannot be tightened until pot calibra-
tion is complete.
3. Carefully reattach the wires and solder (refer to the chart below).
Ensure that the wires are positioned away from moving parts.
3 3
TERMINAL Mark V Mark V Plus 1
1
1 white/blue
2 white/green white/yellow
3 white/violet
2 2
Figure 20.3: Plunger Pot Terminal Identification
20 - 18
Disassembly and Reassembly
20 - 19
Mark V and Mark V Plus Injection Systems
Tools Required:
• Medium-blade screwdriver
• Soldering iron and solder
• Needle-nose pliers
• Wire cutters / strippers
• Digital voltmeter (DVM)
• Cable ties
Pot Removal 1. After removal of the injector head covers, position the injector
head (which can remain on the arm or be placed on a padded sur-
face) upside down.
2. Apply power to the injector, then ensure that the 150 ml syringe
size is selected. If 60 or 200 ml is selected, press RECALL, 50,
RECALL, then the appropriate number to select 150 ml. Set the
injection parameters as follows: Flow Rate 10 ml/sec, Volume 10
ml, Pressure 600 psi.
3. Reverse the piston to the rear limit, then remove unit power.
4. Manually reverse the stop plate to the rear limit, then disconnect
one of the motor leads.
5. If necessary, remove cable ties in order to avoid cable interfer-
ence.
6. Carefully remove the wires on the pot.
7. Remove the screws holding the pot bracket, to remove the pot
assembly.
Pot Replacement 1. Hold the pot assembly with the gear facing away from you. Rotate
the gear counter-clockwise until it stops turning, then rotate the
gear 1/4 turn clockwise.
2. Install the new pot assembly with the two screws previously
removed. The pot assembly cannot be tightened until pot calibra-
tion is complete.
20 - 20
Disassembly and Reassembly
3. Carefully reattach the wires and solder (refer to the chart below).
Ensure that the wires are positioned away from moving parts.
3
TERMINAL Mark V Mark V Plus
1
1 white/blue
2 white/yellow white/green 2
3 white/violet
20 - 21
Mark V and Mark V Plus Injection Systems
Tools Required:
• Medium-blade screwdrivers (2)
• 7/64” Hex Key
Drive Belt Removal 1. After disassembly of the injector head, remove the two screws
securing the cable bracket on the rear of the injector head, and the
two screws securing the limit switch.
2. Remove the belt from the rear of the motor gear by rotating the
gear while removing the belt from the large drive pulley.
Drive Belt 1. Position the replacement belt over the flanged motor gear. Align
Replacement the belt teeth with the teeth of the large drive pulley, then begin to
slide the belt onto the gear.
2. Rotate the gear while pushing the belt onto the large drive pulley.
The belt need not be centered on the gear; the belt will become
centered as the motor turns.
20 - 22
Disassembly and Reassembly
3. Install the cable bracket and limit switch removed in belt removal
step 1.
4. Reassemble the injector head. (See the procedure on page 20 -
14.)
20 - 23
Mark V and Mark V Plus Injection Systems
Tools Required:
• Medium-blade screwdrivers (2)
• 7/64” Hex Key
Motor Removal 1. After disassembly of the injector head, remove the drive belt (see
page 20 - 22).
2. Position the injector head with the front plate facing downward.
3. Note the position of the motor leads for re-termination, then care-
fully pull the connectors from the motor terminals.
4. Remove the four screws, lock washers, and washers securing the
motor to the rear casting, then remove the motor, ensuring that the
drive belt remains in position.
Motor Replacement 1. Orient the replacement motor in the injector head with the motor
spade terminals pointing downward.
2. Install the motor, putting the gear through the drive belt and secur-
ing the four screws, lock washers, and washers which hold the
motor, but do not tighten. Ensure that the belt is properly seated
on the drive pulley.
3. Connect the wires to the motor terminals as follows:
20 - 24
Disassembly and Reassembly
20 - 25
Mark V and Mark V Plus Injection Systems
This procedure applies to H5S and H5SU injector heads with a Type 2
motor bracket.
NOTE: If the injector head being serviced is equipped with a
Type 1 motor bracket, contact Medrad Service for an
updated Type 2 bracket. Refer to Figure 20.8a.
Tools Required:
• Medium and small flat blade screwdrivers
Motor Removal 1. After removal of the injector head covers, position the head with
the front plate facing down.
2. Carefully pull the connectors from the motor terminals.
3. Remove the screw from the spring plate and the mechanical stop
bracket.
NOTE: Do not move the Mechanical Stop Belt, pulleys, or
idlers, after removal of the motor and bracket.
4. Note motor terminal orientation, then carefully remove the motor
and bracket assembly. Do not move the belt, pulleys, or idlers.
5. Remove the three screws securing the motor to the bracket.
Motor Replacement 1. As shown below, install the replacement motor on the motor
bracket with the three screws previously removed:
20 - 26
Disassembly and Reassembly
2. Orient the replacement motor in the injector head with the motor
terminals facing the bottom of the injector head. Position the gear
on the motor, allowing the gear to engage with the belt (which
should be engaged with all other pulleys and idlers).
3. Secure the motor and bracket assembly with the Mechanical Stop
screws previously removed.
4. Install the wire connectors on the motor terminals.
Violet to Motor (+) No. 1
Yellow to Motor (-) No. 2
20 - 27
Mark V and Mark V Plus Injection Systems
This procedure applies to H5S and H5SU injector heads with a Type 3
motor bracket.
Tools Required:
• Medium and small flat blade screwdrivers
Motor Removal 1. After removal of the injector head covers, position the head with
the front plate facing down.
2. Carefully pull the connectors from the motor terminals.
3. Disengage the tension spring from the spring post on the front
plate.
NOTE: Do not move the Mechanical Stop Belt, pulleys, or
idlers, after removal of the motor and bracket.
4. Remove the Mechanical Stop bracket screw.
5. Note motor terminal orientation, then carefully remove the motor
and bracket assembly. Do not move the belt, pulleys, or idlers.
6. Remove the three screws securing the motor to the bracket.
Motor Replacement 1. As shown below, install the motor on the motor bracket with the
three screws previously removed:
Motor Mount Type 3
20 - 28
Disassembly and Reassembly
2. Orient the replacement motor in the injector head with the motor
terminals facing the bottom of the injector head. Position the gear
on the motor, allowing the gear to engage with the belt (which
should be engaged with all other pulleys).
3. Secure the motor and bracket assembly with the Mechanical Stop
screw previously removed.
4. Install the tension spring on the spring post of the front plate.
5. Install the wire connectors on the motor terminals.
Violet to Motor (+) No. 1
Yellow to Motor (-) No. 2
20 - 29
Mark V and Mark V Plus Injection Systems
This procedure applies to H5SU, H5P, and H5M injector heads with a
Type 4 motor bracket.
Tools Required:
• Medium and small flat blade screwdrivers
Motor Removal 1. After removal of the injector head covers, position the head with
the front plate facing down.
2. Carefully pull the connectors from the motor terminals.
3. Disengage the tension spring from the front plate spring post.
4. Remove the E-clip and wave spring. Note the placement and
direction of the wave spring.
5. Remove the Mechanical Stop belt from the movable stop assem-
bly pulley on the opposite side of the pivot knuckle.
6. Disengage the belt from the Mechanical Stop motor gear.
7. Remove the motor and bracket assembly (in a rotating and lifting
motion) from the mounting pin.
NOTE: Do not move the Mechanical Stop Belt, pulleys or
idlers, after removal of the motor and bracket.
8. Remove the three screws securing the motor to the bracket.
Motor Replacement 1. As shown below, install the motor on the motor bracket with the
three screws previously removed:
20 - 30
Disassembly and Reassembly
20 - 31
Mark V and Mark V Plus Injection Systems
Tools Required:
• Medium-blade screwdriver
• 9/16” open end wrench
• Small-blade screwdriver
• 1/16” hex wrench
• 1/4” open end wrench
1. After disassembly (see page 20 - 14), place the Injector Head top-
side up.
2. Remove the four flat-head screws mounting the Control Panel to
the top of the Injector Head.
3. Remove the screw and nut securing the arm lamps to the plate.
4. Remove the head cable connectors, then carefully remove the
Control Panel and attached board.
5. Remove the screws mounting the Head Card and card shield to
the plate. Disconnect the ribbon cable at the connector.
20 - 32
Disassembly and Reassembly
20 - 33
Mark V and Mark V Plus Injection Systems
20 - 34
Disassembly and Reassembly
This procedure applies to Mark V H5S and H5SU Injector Head only.
Tools Required:
• Medium-blade screwdriver • Needle-nose pliers
• Small-blade screwdriver • Wire cutters
• 5/32” (4 mm) hex wrench • Cable ties
• Soldering iron and solder • File
• Loctite 242 or equivalent
Turret Limit Switch 1. Place the injector head on a padded surface. Disassemble the injec-
Removal tor head then remove the pivot knuckle and plate with a 5/32” (4 mm)
hex wrench.
2. Manually move the Mechanical Stop plate to the full reverse position.
3. Remove the two screws and lockwashers securing the limit switch.
4. Remove the wires from the limit switch. If necessary, remove cable
ties to ease access.
Turret Limit Switch 1. Before installing the limit switch, file the corner as depicted below:
Replacement
Original Modified
2. Solder the white/black wires to the common and normally closed ter-
minals of the replacement limit switch. (There is no polarity, there-
fore, wires can be attached to either terminal.)
3. Install the switch with the two screws and lockwashers removed pre-
viously. Route wires away from moving parts, and retain with cable
ties as needed.
4. Rotate the turret to check switch operation. The switch should click
before the turret is in the vertical position, and click again as the tur-
ret is moved out of the vertical position. (It may be necessary to bend
the actuator slightly in order to ensure proper operation.)
4. Install the pivot knuckle using Loctite 242 (or equivalent) on the
screws.
5. Reassemble the injector head. (See the procedure on page 20 - 14.)
20 - 35
Mark V and Mark V Plus Injection Systems
Tools Required:
• Medium-blade screwdriver • Needle-nose pliers
• Small-blade screwdriver • Wire cutters
• Soldering iron and solder • Cable ties
Mechanical Stop 1. Assemble the replacement limit switch with bracket and solder wires
Limit Switch as shown below:
Replacement
20 - 36
Disassembly and Reassembly
Head Cable Removal 1. After disassembly of the injector head, note the routing of the cable
wires, then remove any cable ties securing the main cable to the
cable bracket or any other parts of the injector head.
2. Remove the clamp securing the main cable to the bracket, and set
aside until installing the replacement cable.
3. Carefully remove the motor leads (two on each terminal).
4. With a medium-blade screwdriver, remove the screw securing the
ground ring terminal to the back casting.
5. Locate the main cable connectors. Slide the locking retainer that
secures the two halves of the connector upward, then pull the con-
nectors apart. Remove the screw from the cable bracket and remove
the stand-off.
6. Carefully lift the cable from the injector head to avoid disturbing other
wiring.
Head Cable 1. Position the replacement cable in the injector head. Route the four
Replacement wires with push-on connectors (two wires in each connector) to the
motor. Refer to Page 20 - 24 for proper connections.
2. Join the connectors on the main cable to the mating connector on
the injector head wiring harness. Slide the locking retainer downward
to lock the connectors together. Reinstall the stand-off and cable
bracket with the screw previously removed.
3. Place the cable on the bracket, then replace and tighten the clamp.
4. Secure the ground wires with the mounting screw previously
removed.
5. As necessary to prevent interference with any moving parts, install
cable ties securing the cable and other wires to the bracket.
6. Apply power, then check injector head operation.
7. Reassemble the injector head. (See the procedure on page 20 - 14.)
20 - 37
Mark V and Mark V Plus Injection Systems
Head Cable Removal 1. After disassembly of the injector head, note the routing of the cable
wires, then remove any cable ties securing the main cable to the
cable bracket or any other parts of the injector head.
2. Remove the clamp securing the main cable to the bracket, and set
aside until installing the replacement cable.
3. Carefully remove the motor leads (two on each terminal).
4. With a medium-blade screwdriver, remove the screw securing the
ground ring terminal to the back casting.
5. Disconnect the connectors from the head card at P/J55 and P/J27.
6. (Timed Enable Card equipped heads only) Disconnect the connec-
tors from the TEC Card at P/J71-73, then disconnect the LED by
removing Pins 9 (black) and 10 (red) from P71.
7. Carefully lift the cable from the injector head to avoid disturbing other
wiring.
Head Cable 1. Position the replacement cable in the injector head. Route the four
Replacement wires with push-on connectors (two wires in each connector) to the
motor. Refer to Page 20 - 24 for proper connections.
2. Connect the head card connectors at P/J55 and P/J27.
3a. (Timed Enable Card equipped heads only) Remove the jumper
header between P72 and P73. Connect P72 (front) and P73 (rear) to
the TEC Card with “THIS SIDE OUT” facing away from the card.
Install the BLACK LED wire in Pin 9 and the RED LED wire in Pin 10
of P71.
3b. (For heads without Timed Enable) Leave the jumper header in posi-
tion between P72 and P73, and leave P71 disconnected.
4. Position the cable on the bracket, then replace and tighten the clamp.
5. Secure the ground wires with the mounting screw previously
removed.
6. As necessary to prevent interference with any moving parts, install
cable ties securing the cable and other wires to the bracket.
7. Apply power, then check injector head operation.
8. Reassemble the injector head. (See the procedure on page 20 - 14.)
20 - 38
Disassembly and Reassembly
Tools Required:
• Medium blade screwdriver
• Small blade screwdriver or scribe
• Super Lube grease (or equivalent)
Front Plates
Seal Type
Type 1 Type 2 Type 3 Type 4
Oil Seal Removal NOTE: Type 1 Front plates should be returned to Medrad for
replacement
1. Order the appropriate seal for the head to be repaired. If the seal
that you receive does not appear to be correct (see the diagram
above), return the seal to Medrad for replacement.
2. With type 2 heads (see above), unscrew the seal from the front
casting. On type 3 and H5P heads, remove the plastic plugs from
the seal by pushing the edge of the plug with a screwdriver.
Remove the screws securing the seal, then remove the seal.
3. Remove the O-ring from the inside of the groove (see figure on
page 20 - 40).
20 - 39
Mark V and Mark V Plus Injection Systems
INSERT O-RING
INTO GROOVE
Type 3
seal
pictured
PLASTIC CAPS
20 - 40
Disassembly and Reassembly
Tools Required:
• 1/2” Socket (13mm)
Adjustment 1. Remove the hole plug located on the side of the pivot knuckle.
Procedure 2. Tighten the nut until the head will remain in the set position.
NOTE: If the pivot knuckle is secured by a bolt, avoid over-
tightening of the bolt to prevent stripping of the casting.
Stripping will result in slippage of the bolt, causing the
injector head to fall.
20 - 41
Mark V and Mark V Plus Injection Systems
Power Switch
Tools Required:
• Medium blade screwdriver
• Pliers
Power Switch 1 Connect the power switch wires as shown below. For installation in
Replacement CRC units, orient the switch with the two pins facing upward. On an
Arrow switch, pin 13 will face upward; on an Oslo switch, pin 5 will
face upward. If the switch has only four contacts, do not connect
the blue jumper. For installation in Multinational Pedestal units, ori-
ent the switch with the pins on the right when facing the mounting
plate. On an Arrow switch, pins 12 and 25 will be on the right; on an
Oslo switch, pins 1A and 4B will be on the right.
2. Place the switch in the unit without inserting fully. Connect the
injector to a power source, then apply power.
3. If the switch is oriented correctly, the On/Off label will agree with
the position of the switch. If this is not the case, remove and
reverse the switch. When oriented correctly, fully insert the switch
into the case.
20 - 42
Disassembly and Reassembly
Adapting the Mark V / Mark V+ for different line voltage affects three
items: Wiring to the power transformer; The line fuse located beside
the power transformer; The power switch. All three components must
match the line voltage supplied.
Tools Required
• Small-blade screwdriver (for pedestal systems)
• Medium-blade screwdriver (for control room consoles)
• Pin extractor for wiring harness connector
20 - 43
Mark V and Mark V Plus Injection Systems
20 - 44
Disassembly and Reassembly
4. -I units only
4a. Remove the bottom cover of the Control Unit.
4b. Locate the power transformer. When changing the configuration,
refer to the following table for wiring guidelines. Do not change the
wires on the X side.
20 - 45
Mark V and Mark V Plus Injection Systems
The Power Drive Circuit in the Mark V / Mark V+ is sensitive to line fre-
quency. When manufactured, the injector is calibrated for either 50 or
60 Hz; marked on a tag on the Power Drive Card, and the system
serial number tag on the Control Unit. If the injector is to be used at a
line frequency other than as marked, adjustment can be made for
proper operation through the following instructions.
Tools Required:
• Small-blade screwdriver (for pedestal systems)
• Medium-blade screwdriver or Hex-pack (for Control Room
Consoles)
• 37-pin card extender
• Oscilloscope
• Alignment tool (or small screwdriver)
• Jumper wire
20 - 46
Disassembly and Reassembly
20 - 47
Mark V and Mark V Plus Injection Systems
20 - 48
Service Part Kits
21 - 1
Mark V and Mark V Plus Injection Systems
Injector Head Parts Top Overlay (For H5P Heads.) (English) KSP-764
(cont.) (with fwd/rev switch assembly) (German) KSP-764-2
Top Overlay (For H5M Heads.) (English) KSP-964
(with fwd/rev switch assembly) (German) KSP-964-2
Light bulbs for Armed Indicator on Head KSP-703
Lens for Armed Indicator on Head KSP-725
Replacement Oil Seal Cartridge KSP-797
Fuses
Fuse Kit for 100-125 VAC Units (all types) KSP-568
Fuse Kit for 200-250 VAC Units (all types) KSP-569
Batteries
Replacement Battery for 20000 Series PPI Card (kit of 1) KSP-572
Relays
Film Changer Relay KSP-527
Lamps
#385 Long Life Light Bulbs for Armed indicators (kit of 5) KSP-573
Console Parts
Set of Replacement Casters (2 Locking 2 Non-Locking) KSP-519
Replacement Handswitch Housing KSP-550
Film Changer Cord Reel with A4M Connector
(4 conductor) KSP-521
Start Switch Cord Reel with Start Button and Housing
(2 conductor) KSP-522
Amp Pin Extraction Tool KSP-597
Switches
Power Switch Assembly for 100-125 VAC System KSP-523
Power Switch Assembly for 200-250 VAC System KSP-524
21 - 2
Service Part Kits
Connectors (Mark V)
Panel Mount Injector Head Female Connector (with pins) KSP-565
Injector Head Male Connector Assembly for use with
Injector Head Extension Cables (with pins) KSP-566
Injector Head Female Connector Assembly for use with
Injector Head Extension Cables (with pins) KSP-567
ECG Cables
ECG Starter Kit (includes patient cable, electrode wires,
and electrodes) EMA-223
ECG Patient Cable only EMA-224
ECG Electrode Wires (kit of 3) EMA-225
ECG Electrode Pads only (box of 10) EMA-227
System Cables
A4F Connector (mates with Film Changer
Cord Reel - 2 each) KSP-128
Extension for Film Changer Cord Reel
(10 ft. [3.05 m], 4 conductor) KSP-129
Extension for Film Changer Cord Reel
(25 ft. [7.6 m], 4 conductor) RMC-100
Replacement Power Cord for 100-125 VAC System KSP-530
Replacement Power Cord for 220-250 VAC System KSP-531
21 - 3
Mark V and Mark V Plus Injection Systems
Manuals
Mark V Plus Operation Manual KMP 900E
Mark V Operation Manual KMP 805P
21 - 4