Prosedure Commissioning & Gas In

System Metering Gas Turbine

METERING GAS TURBIN G.40 DI TITIK TIE-IN DAN

G.65 DI PT PRASAD SEEDS INDONESIA
KAWASAN INDUSTRI REMBANG PASURUAN
JAWA TIMUR

0 01/10/19 COMMISIONING & GAS IN PROCEDURE

Prepared Checked Approved
Revision Date Description
By By by

COMMISSIONING AND GAS IN PROCEDURE

DAFTAR ISI TABLE OF CONTENT

BAB DESKRIPSI HAL SEC. DESCRIPTION PAGE

1.0 PENDAHULUAN 4 1.0 INTRODUCTION 4

2.0 PRE-COMMISSIONING 4 2.0 PRE-COMMISSIONING 4

2.1 UMUM 4 2.1 GENERAL 4

2.2 INSPEKSI 4 2.2 INSPECTION 7

3.0 COMMISSIONING 7 3.0 COMMISSIONING 7

3.1 UMUM 7
3.1 GENERAL 7
3.2 PUNCH LIST 7
3.2 PUNCH LIST 7
3.3 COMMISSIONING 7
3.3 COMMISSIONING 7
3.4 SISTEM PURGING 8
3.4 PURGING 8

4.0 GAS IN 11
4.0 GAS IN 11

LAMPIRAN
APPENDIX

Process Flow Diagram

Process Flow Diagram
Skematik
Schematic
P&ID
P&ID
General Arrangement
General Arrangement

PENDAHULUAN

COMMISSIONING AND GAS IN PROCEDURE

 Tujuan pembuatan Prosedur Commissioning dan
Gas In ini adalah untuk menentukan prosedur
pelaksanaan Commissioning dan penyaluran Gas
(Gas In) dari jaringan pipa salur PT Pertamina Gas
(PTG) ke Sistem Meter Gas PT Unilever
Oleochemical Indonesia (UOI) yang berlokasi di
Kawasan Ekonomi Khusus (KEK), Sumatera-Utara.
1.0 PRE-COMMISSIONING
1.1 UMUM
Persiapan untuk pelaksanaan Pre-commissioning
terdiri dari beberapa tahap pelaksanaan yang harus
dilakukan:
1.1.1 Memeriksa seluruh pemasangan pipa salur,
lengkap dengan kondisi wrapping, proteksi
katodik dan penimbunan. Rambu-rambu pipa
salur dan proteksi katodik test point, harus sesuai
dengan spesifikasi dokumen teknik.
1.1.2 Memeriksa sistem koneksi dalam perpipaan
termasuk fitting, support pipa dan pondasi harus
sesuai dengan spesifikasi dokumen teknik.
1.1.3 Memeriksa arah aliran yang ditunjukkan dengan
arah panah pada pipa bagian luar.
1.1.4 Memeriksa seluruh pekerjaan civil dan struktur,
dan harus sesuai dengan dokumen teknik.
1.1.5 Memeriksa letak alat instrumen dan sistem
koneksinya harus sesuai dengan spesifikasi
standard dokumen teknik.
1.1.6 Membuat daftar peralatan dan hasil aktivitas
perbaikan, punch list.
1.1.7 Memeriksa kembali hasil seluruh pengujian untuk
pipa salur, perpipaan, instrumen, civil/struktur
dan katodik. Hasil uji sudah harus di setujui.
1.1.8 Memeriksa sertifikasi pipa salur yang telah
disetujui oleh MIGAS.
1.1.9 Seluruh katalog peralatan yang terpasang telah
tersedia.
Tahapan-tahapan tersebut di atas harus dipenuhi
terlebih dahulu, sebelum menginjak ke tahap
berikutnya, Commissioning.
1.2 INSPEKSI 2.2 INPECTION/CHECK LIST
Inspeksi harus dilakukan Tim Inspeksi Pre-
Commissioning untuk memastikan kelengkapan
peralatan, fitting, perpipaan, instrumen,
civil/struktur, dan proteksi katodik.
2.2.1 Inspeksi Pipa Salur.
1. Memastikan NDT telah dilaksanakan di seluruh
COMMISSIONING AND GAS IN PROCEDURE
1.0 INTRODUCTION
This document provides guideline for Comissioning
and Gas In procedure from Gas Pipeline PT
Pertamina Gas (PTG) to system meter gas PT
Unilever Oleochemical Indonesia (UOI) in area
Kawasan Ekonomi Khusus (KEK), North Sumatera .
2.0 PRE-COMMISSIONING
2.1. GENERAL
Preparation for Pre-Commissioning execution
consist of several important steps which must be
followed :
2.1.1 Check all pipeline installation complete with
wrapping, cathodic protection and good backfill.
Pipeline marker and test point for cathodic
protection position shall comply with specification
of engineering document.
2.1.2 Check all of piping connection system including
fitting, pipe support and support foundation. Then
all shall comply with specification of engineering
document.
2.1.3 Check gas direction flow, which shown by the
arrow on the outside of pipe.
2.1.4 Check all civil and structural work, and all shall
comply with engineering document.
2.1.5 Check all instrument equipment placement and
its connection, and shall comply with standard
specification engineering document.
2.1.6 Prepare Punch List
2.1.7 Check all of the test result for pipeline, piping,
instrument, civil/structure and cathodic, and all of
the test result should be approved.
2.1.8 Check pipeline certificate from MIGAS.
2.1.9 All equipment installed catalogue should be ready.
All steps above must be done first before continue to the
next step, Commissioning.
Check list must be perform by Pre-Commissioning
Team to ensure that equipment, pipeline, fitting,
piping, instrument, civil-structure and cathodic
protection are installed in the right place.
2.2.1 Pipeline Inspection/Check List.
1. Ensure that NDT should be done on every
 jalur pipa salur dengan hasil baik dan disetujui.
2. Memastikan rambu-rambu pipa salur telah
terpasang dengan baik dan benar, papan
informasi pipa salur juga terpasang.
3. Memastikan kedalaman pipa salur ditanam
dengan benar sesuai dengan dokumen teknik.
4. Memastikan kondisi penimbunan jaringan pipa
telah baik dan sesuai dengan dokumen teknik.
5. Memastikan sepanjang pipa salur telah di
wrapping dan telah di uji dengan holiday test,
dan hasilnya telah disetujui.
6. Memastikan pemasangan Insulation Joint telah
siap dan benar, sesuai dengan dokumen
teknik.
7. Memastikan bahwa dalam pipa salur telah
dibersihkan, gauging telah dilakukan dan
disetujui sebelum hidrotest dilaksanakan.
8. Memastikan hasil hidrotest disetujui MIGAS.
2.2.2 Inspeksi Perpipaan.
1. Memastikan seluruh sistem perpipaan sesuai
dengan engineering document.
2. Periksa sambungan antara pipa dengan flange
atau pipa dengan pipa atau pipa dengan elbow,
atau flange dengan flange. Memastikan bahwa
prosedur pengelasan telah sesuai dengan
dokumen teknik.
3. Memastikan perpipaan telah di flushing.
4. Memastikan bahwa valve dapat membuka dan
menutup dengan baik dan mudah dimana
peletakan valve telah sesuai dokumen teknik.
5. Memastikan elevasi dan letak dari sistem
perpipaan harus sesuai dokumen teknik.
6. Memastikan bahwa support pipa dan
accessories yang lain, telah terpasang sesuai
dokumen teknik.
7. Pastikan bahwa anchor bolt telah terpasang
dengan baik.
8. Memastikan servis skid metering telah
terpasang dengan benar.
9. Memastikan bahwa sistem perpipaan telah di
Hidrotest dan hasilnya telah disetujui oleh
MIGAS.
2.2.3 Inspeksi Instrumen
1. Memastikan seluruh peralatan instrumen telah
dikalibrasi sesuai dengan dokumen teknik.
2. Memastikan seluruh peralatan instrumen telah
COMMISSIONING AND GAS IN PROCEDURE
pipeline system with the good results and
approved.
2. Ensure pipeline sign and information board
installed good and correctly.
3. Ensure pipeline buried in the correct depth, and
shall comply with engineering document.
4. Ensure the pipe backfill condition is good and
shall comply with engineering document.
5. Ensure that pipeline must be wrapped using
wrapping tape which already tested by holiday
test and must be approved.
6. Ensure that the insulation joint has been
installed correctly, ready, and shall comply with
engineering document
7. Ensure that inner pipeline has been cleaned,
gauging has already implemented and approved
before hydrotest.
8. Ensure that hydrotest result approved by
MIGAS.
2.2.2 Piping Inspection/Check List
1. Ensure piping system shall comply with
engineering document.
2. Check connection between pipe and flange or
pipe and pipe or pipe and elbow or flange and
flange. Ensure welding procedure shall comply
with engineering document
3. Ensure piping has been flushing.
4. Ensure valve can be opened and closed
correctly and easily, and the placement shall
comply with engineering document.
5. Ensure elevation and lay-out of piping system
shall comply with engineering document.
6. Ensure pipe support and other accessories have
been installed and shall comply with
engineering document.
7. Ensure anchor bolts have been installed well.
8. Ensure service platform have been installed
correctly.
9. Ensure hydrostatic test has been done on the
pipeline system and the results have been
approved by MIGAS
2.2.3 Instrument Inspection/Check List
1. Ensure all instruments have been calibrated and
shall comply with engineering document.
2. Ensure all instruments have been installed
 siap terpasang dengan baik.
3. Periksa kondisi panel instrumen apakah sudah
sesuai dengan spesifikasai yang dibutuhkan
oleh standard yang ditentukan oleh dokumen
teknik dan regulasi terkait.
4. Periksa sambungan tubing sudah benar dan
baik dan sesuai dengan dokumen teknik.
5. Memastikan seluruh peralatan instrumen telah
dilakukan function test dan berhasil baik sesuai
dokumen teknik.
6. Memastikan Pressure Regulator telah
terpasang dan telah di function tes.
7. Memastikan katalog dari tiap peralatan
instrumen telah lengkap.
2.2.4 Civil dan Structure
1. Periksa seluruh kondisi pondasi equipment
maupun perpipaan dan dengan hasil test baik.
2. Memastikan seluruh elevasi pondasi harus
sesuai dengan dokumen teknik.
3. Memastikan kondisi pondasi pagar yang baru
dan pagar sesuai dokumen teknik yang
ditentukan.
2.0 COMMISSIONING
Commissioning dapat dilaksanakan setelah pre-
commissioning selesai dilaksanakan.
2.1 UMUM
Team Leader Commissioning bertanggung jawab
terhadap koordinasi dan arahan langkah-langkah
yang akan dilakukan selama Commissioning.
Purging akan dilakukan saat commissioning.
Sebelum purging dimulai, sebaiknya dilakukan
pembahasan punch list.
2.2 PUNCH LIST
Tim pre-commissioning akan mengeluarkan laporan
Check List. Di dalam check list terdapat pernyatan
yang menyatakan diterima atau diterima dengan
persyaratan atau tidak sama sekali terima oleh tim
pre-commissioning.
Berdasarkan Check List akan dihasilkan Punch List.
Punch List ini akan mengeluarkan rekomendasi
peralatan atau hasil pekerjaan mana saja yang perlu
diperbaiki atau dipasang ulang atau diganti.
2.3 COMMISSIONING
Tim commissioning akan melakukan pekerjaan
berdasarkan Punch List.
Pemeriksaan yang akan dilakukan adalah sebagai
COMMISSIONING AND GAS IN PROCEDURE
correctly.
3. Check condition of panel instrument as
following with standard requirement based on
engineering document and local regulation.
4. Check that the tube connection is in good
condition and shall comply with engineering
document.
5. Ensure that fuctional test has been done on all
instruments with good result based on
engineering document.
6. Ensure Pressure Regulator have been installed
and function tested.
7. Ensure catalogue of all instruments are
complete.
2.2.4 Civil and Structure Inspection/Check List
1. Check condition of all equipment and piping
foundation and the results are good.
2. Ensure elevation of foundation shall comply
with engineering document
3. Ensure fence and fence foundation shall comply
with engineering document.
3.0 COMMISSIONING
Commissioning can start after pre-commissioning
steps completely finished.
3.1 GENERAL
Commissioning Team Leader is in charge on
coordination and conduction during Commissioning.
Purging will be perform during commissioning.
Before purging start, punch list review should be
discussed.
3.2 PUNCH LIST
Pre-Commissioning team will produce Check List.
Check List report contains statement approved / not
approved / approved with comment by Pre-
commissioning team.
Check list produces Punch List. The Punch List will
present the recommendation of which equipment
or activity that should be repaired/reinstall or even
replaced.
3.3 COMMISSIONING
Commissioning team will work based on Punch List.
The inspection steps should be done is as follows:
 berikut :
1. Memeriksa hasil pekerjaan yang telah
diperbaiki.
2. Memeriksa peralatan yang telah diperbaiki.
3. Memeriksa kembali pekerjaan ulang yang telah
dilakukan.
4. Memeriksa kembali peralatan yang telah
diganti.
5. Membahas/mendiskusikan ulang terhadap
peralatan/pekerjaan yang tidak dapat di
perbaiki/diganti.
6. Melakukan function test dan running test
peralatan tanpa menunggu purging dan gas in
(Static Test).
7. Melakukan purging ke seluruh system
menggunakan gas nitrogen.
Hasil Tim Commissioning adalah Mechanical
Completion, yaitu pernyataan bahwa seluruh hasil
pemeriksaan terhadap pekerjaan/ peralatan dapat
diterima penuh atau diterima bersyarat.
3.0 GAS IN
PIPA SALUR PT PGN
1. Pastikan future valve 8”-300#(Line pipa menuju Inlet
Meter gas ) DIBUKA perlahan-lahan sampai tekanan
operasi yang diinginkan.
STATION METER
1. Pastikan Valve VF1, VF2, VF3, VV1, VV2, V3A, V3B,
V4A, V4B, V5A, V5B, V6A, V6B, V7, V8, V9A, V9B,
V10A, V10B, V11A, V11B, V12A, V12B dalam kadaan
tertutup semua.
2. Buka Perlahan lahan Valve V1 pada area Tie-in PT
Pertamina Gas (PIER Station).
3. Buka Valve V2 perlahan-lahan pada inlet MRS di Titik
Tie-in.
4. Buka Valve V3A kemudian valve V3B
5. Setting Slum Shut Regulator SR-1A dan SR-1B
6. Lakukan dan Pastikan Reliev Valve, Regulator Monitor
dan Regulator Aktif pada stream A dan B telah
dilakukan penyetingan.
7. Buka Valve V4A
8. Buka Valve V5A dan V5B
9. Buka Venting Valve
10. Tim HSE monitoring gas yang di-venting
menggunakan gas detector
COMMISSIONING AND GAS IN PROCEDURE
1. Check all of the improved job .
2. Check all of the repaired equipment.
3. Re-check all of the improved job.
4. Check all equipment replacement.
5. Re-check all of the equipment/job that can’t be
repaired/improved, then discuss it.
6. Perform function test and running test without
waiting on purging and gas in steps.
7. Purging all of the system using nitrogen.
Commissioning Team will perform Mechanical
Completion, which is present of all activity approval and
equipment installation approval declaration (approved /
approved with comment).
4.0 GAS IN
PIPELINE PT PGN
1. Ensure future valve 8”-300# (Line Pipe to
Inlet gas meter) is OPEN until operating
pressure desired.
STATION METER
1. Ensure Valve VF1, VF2, VF3, VV1, VV2,
V3A, V3B, V4A, V4B, V5A, V5B, V6A, V6B,
V7, V8, V9A, V9B, V10A, V10B, V11A,
V11B, V12A, V12B are all closed
2. Open slowly Valve V1 at PT Pertamina Gas
Tie-in area (PIER Station).
3. Open Valve V2 Slowly at inlet MRS at Tie-
in area.
4. Open Valve V3A then Valve V3B
5. Setting Slum Shut Regulator SR-1A dan SR-
1B
6. Make sure relief valve, regultor (active &
monitor) already set
7. Open Valve V4A
8. Open Valve V5A then V5B
9. Open Venting Valve
10. HSE Team observes vented gas using gas
detector
 11. Setelah kandungan nitrogen & oksigen tidak 11. After nitrogen & oksigen undetected,
terdeteksi, venting ditutup venting closed
12. Dilakukan pengamatan leak tes 15-30 menit 12. Leak test conducted for 15-30 min
13. Jika tidak terdeteksi leak, valve nomor 6 A/B bisa 13. If leak undetected, valve Number 8 A/B
dibuka. can be opened
14. Buka Valve V7 14. Open Valve V7
15. Buka Venting Valve VV2 15. Open Venting Valve VV2
16. Tim HSE monitoring gas yang di-venting 16. HSE Team observes vented gas using gas
menggunakan gas detector detector
17. Setelah kandungan nitrogen & oksigen tidak 17. After nitrogen & oksigen undetected,
terdeteksi, venting ditutup venting closed
18. Buka Valve V8 18. Open Valve V8
19. Buka Valve V9A dan V9B 19. Open Valve V9A then V9B
20. Setting Slum Shut Regulator SR-1A dan SR-1B 20. Setting Slum Shut Regulator SR-1A dan SR-
21. Lakukan dan Pastikan Reliev Valve, Regulator Monitor 1B
dan Regulator Aktif pada stream A dan B telah 21. Make sure relief valve, regultor (active &
dilakukan penyetingan. monitor) already set
22. Buka Valve V10A dan V10B 22. Open Valve V10A then V10B
23. Buka Valve V11A dan V11B 23. Open Valve V11A then V11B
24. Buka Venting Valve 24. Open Venting Valve
25. Tim HSE monitoring gas yang diventing menggunakan 25. HSE Team observes vented gas using gas
gas detector detector
26. Setelah kandungan nitrogen & oksigen tidak 26. After nitrogen & oksigen undetected,
terdeteksi, venting ditutup venting closed
27. Dilakukan pengamatan leak tes 15-30 menit 27. Leak test conducted for 15-30 min
28. Jika tidak terdeteksi leak, valve nomor 12 A/B bisa 28. If leak undetected, valve Number 12 A/B
dibuka. can be opened

Dengan dibukanya valve nomor 12 , maka proses Gas In After the valve number 12 opened, Gas In
telah selesai dan Station siap operasi. process is finish and the station is ready for
operation .

Catatan :
Pengaturan arah aliran gas disesuaikan dengan kebutuhan Note :
operasional PT. PERTAGAS NIAGA Adjustment of gas flow direction is depend on
PT PERTAGAS NIAGA operational need

COMMISSIONING AND GAS IN PROCEDURE

 DRAWING
ATTACHMENT

COMMISSIONING AND GAS IN PROCEDURE

LIST OF DRAWING

1. Process Flow Diagram

2. Skematik
3. P&ID

Process Flow Diagram

COMMISSIONING AND GAS IN PROCEDURE

COMMISSIONING AND GAS IN PROCEDURE
Skematik

V1 VV1

VF2
V2 V7
VF1

V8

VF3
VV2

COMMISSIONING AND GAS IN PROCEDURE

P&ID MRS TITIK TIE-IN

V6A V6B

V5B
V5A

V4A V4B

V3A V3B

COMMISSIONING AND GAS IN PROCEDURE

P&ID MRS PRASAD

V12A V12B

V11A V11B

V10B
V10A

V9A V9B

COMMISSIONING AND GAS IN PROCEDURE

COMMISSIONING AND GAS IN PROCEDURE