New Exchanger design E20 A/B/C exchanger rerating

New case data basis- Design

Case-2A Dilution steam Superheater Existing datasheet New case
Shell Tube Shell Tube Shell
Fluid Unit MP steam Dilution steam MP steam oily water MP steam
Flow kg/hr 96375 92331 88400 744456 96375
Temperature (In/out) 0
C 280/254.5 169.3/195 287.8/189.4 170/170 254.5/192
Inlet Pressure Kpa g 1250 676 1039 793 1215
Pressure drop (Allow) Kpa 35 100** - 59.2 -
Pressure drop (Calc.) Kpa 31.2 92.7 11 58.2 5.1
Increase in flow % - - - - 9.0
Duty MW 1.4 50 57
Area m2 49.7 3040 3040
Overdesign % 10 - 40
Fouling factor m2 . 0C/W 0.00009 0.00009 0.00009 0.00035 0.00009
Dimension mm 800 x 3000 1375 x9760 1375 x9760
Horizontal, BEM, NTIW
Configuration Type 2W+1S Vertical- 2 shell in parallel, NEN
segmental baffle
* Tube outlet is two phase, 102850 kg/hr vapour and rest liquid.
** To be confirmed by SADAF
nger rerating E19 A/B exchanger rerating
New case Existing datasheet New case
Tube Shell Tube Shell Tube
Stripped
Stripped
oily water MP steam Condensate MP steam Condensat
e
1488908 * 55655.4 64507.3 96375 105720
170/169.1 192.2/129.2 110/165 192 /140 114/162
724 1039 829 1212.5 801
59.2 - - 70 50
50.6 70 50 156 ** 117**
100.0 73.2 63.9
57 4.22 6.07
3040 124 124
40 - 8.8
0.00035 0.00009 0.00018 0.00009 0.00018
1375 x9760 400 x 6100 400 x 6100
l in parallel, NEN Horizontal, 2 shell in series, BFM