PERHITUNGAN GATING SISTEM

PRAKTIKUM TEKNIK PRODUKSI 1

Tugas Ini Diajukan untuk Memenuhi Salah Satu Syarat Kelulusan Praktikum Teknik Produksi

Disusun Oleh

Kelompok VIII :

1. M. Irfan Nurhakim (2613171030)

2. M. Fauzan Hafizh (2613171081)
3. Fauzan Faried (2613171042)
4. Aniq Khojinatul K. (2613171070)
5. Vinsensia Banu (2613171074)

LABORATORIUM TEKNIK PRODUKSI

JURUSAN TEKNIK METALURGI
FAKULTAS TEKNOLOGI MANUFAKTUR
UNIVERSITAS JENDERAL ACHMAD YANI
BANDUNG
2019
1. Berat produk, W0 (kg)
120 gr 0,12 kg

2. Destiny A1 , ρ (kg/m3)
2,7 g/cm3 27000 kg/m3

3. Yield ration, y = 80%

4. Pouring weight, W (kg)

W0
W= 𝑥 100 %
𝑦
0,12 𝑘𝑔
= 𝑥 100 %
80%

= 0,15 kg
Pouring volume, V (m3)
𝑤 0,15 𝑘𝑔
V= = 𝑘𝑔 = 0,55x10-4 m3
ρ 27000 ⁄𝑚3
5. Wall thickness, P (mm)
P = 43,2 mm
6. Casting height, C (mm)
C= 86,4 mm
7. Sprue height, h (mm)
h= 40 + P
= 40 + 43,2 mm
= 83,2 mm
8. Jenis getting system
- Parting line
9. Tipe strue
- Tappred round sprue
10.Jumlah ingate = 1
11.Jumlah runner = 1
12.Effective sprue height (EsH), (mm)
2 ℎ 𝐶−𝑃2
=
2𝐶
 2 . 83,2 𝑚𝑚 .86,4 𝑚𝑚−( 43,2 𝑚𝑚)2
=
2 . 86,4 𝑚𝑚
=72,4 mm
𝑘𝑔
13.Pouring rate (R) [for A1+ ( ⁄𝑆)]
R= b√0,67 𝑘𝑔
= 0,47√0,15 𝑘𝑔
𝑘𝑔
= 0,1820 ⁄𝑆
𝑘𝑔⁄
14.Adjusted pouring rate, Ra ( 𝑆)
𝑅
Ra =
𝐾𝐶
𝑘𝑔⁄
0,18 𝑆
=
1 𝑥 0,85
𝑘𝑔⁄
= 0,2141 𝑆
15.Pouring time, tp (s)
𝑊 0,15 𝑘𝑔
tp= = 𝑘𝑔
𝑅𝑎 0,2141 ⁄𝑠

= 0,704 S
16.Luas penampang melintang sprue exit, Ase (mm2)
𝑊
Ase=
ρ .tp.C √2 . 9 .𝐸𝑆𝐻
0,15 𝑘𝑔
= 𝑘𝑔
27000 ⁄ 3 . 0,704 𝑆 . 0,85 𝑆 √2.9,81 𝑚⁄ 2 .0,0724 𝑚𝑚
𝑚 𝑆
= 0,78 x 10-4 m2
= 78 mm2

Luas penampang melintang sprue inlet, Asi (mm2)

𝐴𝑠𝑒 √𝐻𝑆𝐸
Asi =
√𝐻𝑆𝐼
78 𝑚𝑚2 √50 𝑚𝑚+83,2
=
√50 𝑚𝑚
= 127,3 mm2
 Radius Sprue (mm)

√𝐴𝑠𝑖
Ri =
𝜋
√127,3 𝑚𝑚
=
3,14
= 6,367 mm

√𝐴𝑠𝑒
Re =
𝜋
√ 𝑚𝑚
78
=
3,14
= 4,98 mm

17.Luas penampang ingate & runner

(berdasarkan gating rasio 1:4:4)
Luas penampang runner, Ar (mm2)
4
Ar = x Ase
1
4
= x 78 mm2
1
= 312 mm2
Lebar dan tinggi runner (mm)
Ar = t x l
t = l = √𝐴𝑟
= √312
= 17,66 mm
l atas = 17,66 – 2 = 15,66
l bawah = 17,66 + 2 = 19,66

18.Luas penampang ingate, Ag (mm2)

4
Ag = 𝑥 𝐴𝑠𝑒
1
4
= 𝑥 78 𝑚𝑚2
1
= 312 mm2
19. Well area, AW (mm2)
AW = 5 x Ase
= 5 x 78 mm2
= 390 mm2
Well deep
2 x tinggi runner
= 2 x 17,66
= 35,32 mm
Well radius
√𝐴𝑤
𝜋
√390
=
3,14
=11,14 mm2

3
20. Flowing volume (𝑚 ⁄𝑆)
𝑣⁄ 0,0000555 𝑚3⁄
𝑡𝑝 0,704 𝑆
Q= =
𝑛 1
3
= 7,88 x 10 𝑚 ⁄𝑆 -5

21. Velocity (𝑚⁄𝑆)

3
𝑄 7,88 𝑥 10−5 𝑚 ⁄𝑆
Vs = = = 1,01 𝑚⁄𝑆
𝐴𝑠𝑒 7,8 𝑥 10−5
3
𝑄 7,88 𝑥 10−5 𝑚 ⁄𝑆
Vr = = = 0,25 𝑚⁄𝑆
𝐴𝑟 3,12 𝑥 10−4
3
𝑄 7,88 𝑥 10−5 𝑚 ⁄𝑆
Vg = = = 0,25 𝑚⁄𝑆
𝐴𝑔 3,12 𝑥 10−4

22. Reynold number (m2/kg)

𝑉𝑠+𝐴𝑠𝑒
Nrs =
𝑅
1,01𝑚⁄𝑆+ 7,8 𝑥 10−5 𝑚2
= 𝑘𝑔
0,18189 ⁄𝑆
2
= 5,55 𝑚 ⁄𝑘𝑔
 𝑉𝑔+𝐴𝑔
Nrg =
𝑅
0,25 𝑚⁄𝑆 + 3,12 𝑥 10−4 𝑚2
= 𝑘𝑔
0,18189 ⁄𝑆
2
= 4,28 x 10 𝑚 ⁄𝑘𝑔
-4

𝑉𝑟+𝐴𝑟
Nrr =
𝑅
0,25 𝑚⁄𝑆 + 3,12 𝑥 10−4 𝑚2
= 𝑘𝑔
0,18189 ⁄𝑆
2
= 4,28 x 10 𝑚 ⁄𝑘𝑔
-4