SUPPLIER QUALITY ISSUES REPORT

Lumax PANTNA REPORTED DATE OF SQIR RAISED :

Plant GAR BY: Rahul SQIR NO. (SAP in case raising by Lumax)
SUPPLIER NAME SUPPLIER CODE 1700 Code/
J.P INDUSTRIES Singh
Location

PART NO.: PART NAME : Coupler cap MODEL:

PROBLEM PROBLEM FOUND OCCURANCE:
FOUND (In- (Lumax) : PROBLEM TYPE: 1ST TIME
House) RECEIVIMG INSP. DIMEN. REPEAT.
FITMENT PRV. SQIR NO. ( )
Problem found -
LINE REJECTION VISUAL PACKING
Lumax/Supplier

CUSTOMER LINE

PROBLEM DESCRIPECTION & PHOTOGRAPHS / SKETCH :

Stud Tilt Molded

DEFECTIVE PARTS / QUANTITY DEPARTMENT NAME

CHECKED REJECT REWORKED Incoming Quality Bhagwat

276

1. CONTAINMENT ACTION RESP. TGT. DATE REMARKS

1- Hold the all material at J P Enterprises Level
2- 100% Segerigation
Shubham Singh 25.09.2019 ok

2. STOCK SORT DETAILS AS BELOW : TO BE COMPLETED WITH IN 3 HRS OF PROBLEM RECEIVING

REJ.
S.NO. ACTIVITES NC QTY. OK QTY. RESP. REMARKS RESP. TGT. DATE REMARKS
QTY.

2
3
3. ROOT CAUSE FINALIZATION

1 2 3 4 5

5 WHY ANALYSIS Due to non Non avaibility of oprating

(OCCURANCE) lack of awarness of
Stud Tilt Molded Maintained of standard for temperature
operator
cycle time and cycle time

5 WHY ANALYSIS
lack of awarness
(OUT FLOW Stud Tilt Molded Non avaibility of fis
about mould tilt
5WHY)

NOTE: 7 QC TOOLS TO BE USED FOR FINDING ROOT CAUSE.

4. ROOT CAUSE OF PROBLEM

Due to non Maintained of cycle time

5. COUNTERMEASURE FOR OCCURANCE RESP. TGT. DATE REMARKS

Provide oprating standard for temperature and cycle time RAHUL SINGH 26.09.2019
Supplier

6. COUNTER MEASURE FOR OUT FLOW ( DETECTION ) RESP. TGT. DATE REMARKS

Provide FIS for mould tilt RAHUL SINGH 26.09.2019

7. STANDARDIZATION CHECK
S.NO. ACTIVITES YES / NO REVISION DETAILS RESP. TGT. DATE REMARKS
1 DRAWING UPDATED
2 LIS UPDATED

3 PRE DISPATCH INSPECTION REPORT UPDATED

4 FINAL INSPECTION STANDARD UPDATED YES JP-FIS-6 RAHUL SINGH 26.09.2019

5 WORK INSTRUCTIONS UPDATED
6 PFMEA/DFMEA UPDATED
7 PFD UPDATED
8 POKA-YOKE MASTER LIST UPDATED
9 CONTROL PLAN UPDATED YES FM-PE-0101 RAHUL SINGH 26.09.2019
8. HORIZONTAL DEPLOYMENT :- APPLY FOR ALL PART OF LUMAX

VERIFICATION OF THE PREVENTIVE ACTION : ( FILLED BY LUMAX SQA )

DATE QUANTITY CHECK STATUS SIGNATURE

SUPPLIER PERSON FILLING THE REPORT

NOTE: RESPONSE METHODOLOGY - 3:3:3 3
DATE NAME & SIGN SQR NAME & SIGN SPOC
HRS - COMPLITION OF CONTAINMENT ACTION BY SUPPLIER. 3
DAYS - SUBMISSION OF SQIR TO TECHNICO BY SUPPLIER. 3
WEEK - COUNTERMEASURE CLOSE WITH IN 3WEEK BY SUPPLIER.

Closure Remarks-
Lumax

Lumax RQC/NPD In-Charge Head-Plant Quality/Design (Lumax)

Note: Closure is not required by Lumax, in case of the SQIR is raised by supplier internally for internal problem and it shall be closed by SQR
F/SQAM/501
REV:00 DATE:01/04/15

-178-
 J.P द. क. : JP/OCP/07
INDUSTRIES ससच चलन ननयसत क पनकयच पपष स. : 1/1

शशररक : इससपपकशन
उदपश य : इससपपकशन पनकयच कक ननयसनतत करनच
कपत : नसरर इससपपकशन कप नलए
उपयकग वसतत : हहड गलबस, लचल नबन, नशलश नबन, टटग
उतरदचनयतव : Q.A. सतपवचरइजर

1 सबसप पहलप अपनप कयरसथल नक सरचई करप तथच आवशयक बसततओ कक उनकप उनचत सथचन पर रखख व अनचवशयक
वसततओस कक हटच लख ।

2
इनसपपकटर यह सतनननशचत करप नक चटक हकनप वचलप पशसक पर 'रकर इससपपकशन' कच सरप द टटग हट यच नहह, टटग लगप हह ए
मपटशररअल कक हश चटक करख ।

5
इनसपपकटर OK मपटशररअल कक 'नशलश' व ररजपकट मपटशररअल कक 'लचल' तथच ररवकर वचलप पशसक कक पशलश नबन मख रखख ।

6 धयचन रहप, इनसपपकटर चटक नकयप हह ए पशसक मख अगलश पनकयच कच टटग अवशय लगचयप ।

7
धयचन रहप, आइटम तथच ममडल क़प अनतसचर ररजपकशन कक अलग-अलग रखख और ररजपकशन कक नगनतश करकप 'डपलश
ररजपकशन ररपकटर' मख नलखख और अपनप सतपरवचइजर सप वपररनरकप शन करवचयप ।

8 धयचन रहप, अगर इससपपकशन टपबल पर पयचरप पकचश नहह हट तक इससपपकशन रकक दख ।

REVISION HISTORY
Brief the
S.No Rev./D Issue No. Revision
Reason For Specification Prepared By
ate /Date Change
1 0 0/09.09.2019 …………. …………….. RAHUL SINGH
2
3
 JP/OCP/07
1/1

थचन पर रखख व अनचवशयक

टटग हट यच नहह, टटग लगप हह ए

पशसक कक पशलश नबन मख रखख ।

न कक नगनतश करकप 'डपलश

Approved By
JAY PAL