LKS

Test Project
Lomba Kompetensi Siswa
E l e c t r i c a l I n s t a l l a t i o n & I n d u s t r i a l
C o n t r o l

Nama ..............................................

Bidang ..............................................

The test project will consist of the following modules:

Module A – Domestic and/or commercial installation

o 6 hours maximum
o Competitors use these instructions to design the installation using materials from their own.
o If a programmable device is included in the installation, the competitor must bring the
device with them.
o It is up to the competitor to choose which systems he prefers to use.
o The program it self is not part of the marking; only requested function will be marked as per
Instructions circulated.

Instructions for module A

o Competitors must design a circuit that will meet the project specifications using materials
and equipment from their homelands.
o Competitors must carry all equipment necessary to build the project.
o Competitors who choose to use a programmable device, it must bring your own
(programmable device) or a laptop with the appropriate software.
o All equipment for this module must be in condition "like new".
o Pre-programming, pre-cable, pre-bent, pre-assembly, pre-cut (a certain length), etc. not
allowed.

Module B Control circuit installation

o 6 hours maximum.
o Material provided by the committee.
o Specific components in the list of materials must be brought and prepared themselves by
competitors.

General instructions for all modules

Test specifications:

o Insulation resistance – The minimum resistance between any current carrying conductors
and any other conductors or earth may not be less than 1 MΩ, tested at a voltage of 500 V
DC with an insulation resistance tester.
o Earth continuity resistance – The maximum resistance between the main incoming earth
terminal and any point on the installation required to be earthed may not be more than 0.5 Ω.
o Polarity phase pin socket outlet located on the left or clockwise from the grounding pin.
Instructions for competitors

o Test project module B competitors must work in accordance with drawings and technical
requirements
o Competitors must perform checking the materials and components. They can request a
replacement 10 minutes before the start of the competition if there is anything wrong.
o All technical terms and descriptions used in the test project must be in accordance with
SNI/PUIL 2000 standards and terms, if applicable.
o All dimensions must be from specific reference lines (datum lines).
o Cable and conduit measurements are to the centre of the cable/conduit.
o Duct and equipment measurements are to the centre or edge of the duct/equipment.
o Bend for PVC conduit, standard radius cannot be less than six times the external diameter of
the conduit.
Bend radius for standard cable cannot be less than three times the cable diameter.
o Dimensional tolerance ± 2 mm for the dimensions of length 0 to 500 mm and ± 5 mm for the
dimensions of length over 500 mm in length.
o During the competition, competitors must read the drawing itself. Not allowed to talk to each
other.
o Prohibited connect the power source to the project without the approval of experts.
o When the work is completed, competitors must clean up the environment prior to
commissioning.

Personal Protective Equipment (PPE)

Competition Name : Electrical Installation

Eye Protection

Gloves-leather
Gloves-rubber
Welding Mask
Safety Shoes

Dust Mask

Respirator
Protection

Protective
Hard Hat

Clothing
Hearing

VIP Y Y Y
Service
Y Y Y
Technicians
Jury Y Y Y
Competitors Y Y Y Y Y

Legend:

Y = Yes required

R = Recommended
Evaluation and scoring

A Safety Score 10
B Commissioning Score 20
C Function Score 25
D Measurements Score 5
E Installation Equipment Score 10
F Installation of Wire-ways Score 20
G Wiring Termination Score 10
Total Score 100

Proposed time table

Time Date I II III IV
Preparation/ Project Start Project Start
08.00-10.00 Assessment
Information Module A Module B
10.00-10.15 Coffee break Coffee break Coffee break Coffee break
Assessment
10.15-12.00 Familiarization Be continue Be continue
Finished
12.00-13.00 Lunch Lunch Lunch Lunch
Project
13.00-15.30 Familiarization Project Finished Ranking
Finished
15.30-15.45 Coffee break Coffee break Coffee break Coffee break
15.45-16.30 Closing

LIST OF ELECTRICAL MEASSUREMENT TOOLS

For 1 Competitor
Trade : Electrical Installation
(Must be brought and provided by the competitors)

No. Tools Specification Quantity

Digital Multimeter c/w Ohm meter,

1 Multimeter
2 Insulation Tester
Volt meter, Milliampere Meter, 1 unit
Ampere Meter, Continuity tester.
Digital or Manual Insulation tester
1 set
standard
 LIST OF TOOLS

For 1 Competitor

Trade : Electrical Installation

(Provided by the organizers except those marked *)

No. Tools Specification Quantity Remark

1 Screwdriver (Minus) 3 mm s/d 6 mm 1 set *)
2 Screwdriver (Plus) 3 mm s/d 6 mm 1 set *)
3 Adjustable or Set ring pass Suitable for Hexagon set Screw M5 1 set *)
4 Hammer 0,3 Kg 1 piece *)
5 Universal Vice / Pipe Vice Standard 1 set *)
6 Hack saw frame with blade 24 TPI 1 set *)
7 PVC Bending Spring 20 mm 1 piece *)
8 Cutting Pliers Standard 1 piece *)
9 Combination Pliers Standard 1 piece *)
10 Wire Stripper Standard 1 piece *)
11 Crimping Tools 1,5 mm s/d 4 mm 1 piece *)
12 Universal Cable Knife Medium size 1 piece *)
13 Drill Bits 3 mm s/d 10 mm 1 set *)
14 Hole Saw or Steps Drill 20 mm s/d 24 mm 1 set *)
15 Flat file 3 x 150 mm 1 piece *)
16 Round file 3 x 150 mm 1 piece *)
17 Meter Roll 3 meter 1 piece *)
Drill chuck 10mm, 0-2500 rpm, *)
18 Electric Hand Drill Machine 1 unit
350W, 220 V 50 Hz.
19 Heater gun 220V/50Hz/1800 Watt 1 unit *)
Rechargeable Battery 9,6 V,1,5 AH, *)
20 Cordless Drill 1 unit
400-10.000 rpm
21 Tool Box Standard 1 unit *)
22 Work Table Wood Table (LWH) 100x70x80 cm 1 unit
23 Chair Standard 1 piece
24 Panel 40 x 40 x 60 cm 1 unit
25 Step Leader H 150 cm 1 unit
Stand Bending Pipe for PVC conduit
26 Bendiing Pipe 1 unit
20 mm
PPE (personal protective 1 set
27 Standard *)
equipment)
Note : *) Must be brought by the competitors
 MODULE A MATERIAL LIST
For 1 Competitor

No. Materials Specification Quantity Remark

1 PVC Conduit PVC Conduit Ø20mm x 4m, 1 pieces
Clipsal

2 Cable Clamp for Non Accordance with the 1 pack

Armored Cable requirements

3 PVC Pipe Clamp PVC half saddle 20 mm 20 pieces

6 Flexible PVC Conduit Flexible PVC Conduit 20 mm 2 meters

7 PVC Adaptor PVC adaptor 20 mm 8 pieces

9 Cable gland Cable gland PG 13,5 mm 2 pieces

10 3 Core Non Armored Cable NYM 3 x 1,5 mm2 5 meters

11 4 Core Non Armored Cable NYM 4 x 1,5 mm2 3 meters

12 Electric Wire NYAF (Red) 1,5 mm2 10 meters

13 Electric Wire NYAF (Yellow) 1,5 mm2 10 meters

14 Electric Wire NYAF (Black) 1,5 mm2 10 meters

15 Electric Wire NYAF (Blue) 1,5 mm2 10 meters

16 Electric Wire NYAF (Green-Yellow) 2,5 5 meters

mm2
 MODULE B MATERIAL LIST
For 1 Competitor

No. Materials Specification Quantity Remark

1 Panel Box Dimension, 150 x 400 x 500 mm 1 unit

PVC Conduit Ø20mm x 4m,

2 PVC Conduit 1 pieces
Clipsal

PVC Wiring Duct

3 PVC Cable Duct 1 pieces
40X40x2900mm

Newlec Medium duty Adjustable

7 Adjustable Bend 1 pieces
Bend 100 mm

Galvaizing Hexagon set srew

8 Hexagon Set Srew and Nut 16 set
and nut M5x20 mm

ELCB 3 phase 25 A IA=30mA,

9 ELCB/RCCD 1 pieces *)
220-240V

10 Circuit Breaker MCB 1 phase 4 A 1 pieces *)

11 Circuit Breaker MCB 3 phase 16 A 1 pieces *)

MC 3 Pole Main Contact + 2

12 Magnetic Contactor 2 pieces *)
No, 2 Nc Ac 230 V 50 Hz

13 Thermal Overload Relay TOR 0,5 – 25 A 2 pieces *)

14 Tree Phase Socket Outlet Shuko 5 pin 16A 3 N PE 1 pieces

3 Station Push buttom and XALB334 XAL-B334 schneider

15 1 pieces
Box switch (Forward –Stop- Reverse)

XAL B Empty Control Station 1

16 Empty Control Station 5 pieces
hole 22 mm

Set LED Pilot Light Head and

17 Pilot Light Red Block , Round; Size 22 mm; 230 2 pieces
V 50 Hz (Red)

Set LED Pilot Light Head, and

18 Pilot Light Green Block Round; Size 22 mm; 230 2 pieces
V 50 Hz(Green)

Set LED Pilot Light Head, and

Block, Round; Size 22 mm; 230
19 Pilot Light Yellow V 50 Hz 1 pieces

(Yellow)

Emergency Stop buttom

20 XAL B164 control station 1 pieces
and Box

21 DIN Rell Omega Standard C Omega 1 meters

22 Electric Wire NYA (Red) 2,5mm2 6 meters

23 Electric Wire NYA (Yellow) 2,5mm2 6 meters

24 Electric Wire NYA (Black) 2,5mm2 6 meters

25 Electric Wire NYA (Blue) 2,5mm2 6 meters

26 Electric Wire NYA (Green-Yellow) 2,5mm2 6 meters

27 Electric Wire NYA (Red) 1,5mm2 15 meters

28 Electric Wire NYA (Blue) 1,5mm2 5 meters

3 core Flexible Electric

29 NYMHY 3 x 1,5 mm2 12 meter
Wire

Cable Clamp for 3 Core

30 Standard 1 pack
Non Armored Cable

31 PVC Pipe Clamp PVC half saddle 20 mm 12 pieces

32 PVC adaptor PVC adaptor 20 mm 4 pieces

33 Cable gland Cable gland PG 13,5 mm 12 pieces

200
34 Bold Screw ¾ inch & 1 Inch
pieces

35 Cable Ties 2,5 mm x 100 mm 50 pieces

Junction box (LWD)

36 Square Junction Box 1 piece
120x120x80mm,

37 Terminal Block Weidmuller WDU 2,5 Brown 30 pieces

Weidmuller WDU 2,5 Blue 10 pieces

Weidmuller WDU 2,5 Green - 10 pieces

Yellow

Weidmuller End Plate 4 pieces

Weidmuller Stoper 4 pieces

38 Electric Motor 0,5 HP , 3 ~ 380/600 V 50 Hz, 1 pieces

Electric Motor

39 Terminal Strip Legrand 12 mm2 1 pieces

Works Area Cabine
Module A
Project specifications

You have the task to undertake an electrical installation on a property in a remote area of your country.
This property has house and so a gate is required at the main entrance. The only problem with a gate is
that every time the owners want to enter or leave the property they need to get out of the car to open and
close the gate.

They have requested you to design an installation so that once a motion detector detects motion a
solenoid opens the solenoid operated gate (this may be represented by a light L1). As soon as the
solenoid loses power the gate automatically closes. The owners have also requested to include a
driveway light (L2) and a light in the garage (L3).

[In Bahasa]

Anda harus membuat projek instalasi listrik di suatu tempat di daerah Anda. Di sana adalah rumah yang
terdapat garasi dan pintu gerbang pada pintu masuknya. Masalahnya, apabila pemilik rumah ingin keluar
atau masuk ke rumahnya, Dia harus keluar dari mobil untuk membuka maupun menutup pintu.

Dia memintamu untuk mendesain instalasi yang apabila terdapat pergerakan maka selenoid akan aktif
dan pintu gerbang akan membuka (ini dapat direpresentasikan oleh L1). Seketika selenoid kehilangan
daya, pintu gerbang menutup. Pemilik rumah juga meminta untuk membuatkan penerangan jalan (L2)
dan lampu di dalam garasi (L3).

Operation
• Once motion has been detected the gate (L1), and lights L2 and L3 will come on simultaneously.
• After 10 sec the gate (L1) will close.
• Driveway light L2 will remain on for another 10sec. This will give the driver time to get to the house.
• The light (L3) is to be switched off manually
• The sub-switchboard is to be installed in the garage, the owner also require a socket outlet to be
installed in the garage for the use of portable plug-in appliances in the garage.

The Installation is to be carried out using as a minimum all the equipment listed below:
• 2 m of PVC conduit (including 2 – 90 degree manually formed bends)
• 1 m of flexible conduit.
• 1 m of Cable Duct (have 1 – 90 degree angle )
• 4 m of NYM Cable
• 1 Distribution Board / Panel box completed with safety protection devices
• 1 Switched socket outlet
Module B
Project specifications on the drawings (3 pages)
• Ganti Kabel Tray dengan kabel duct
• Ganti Pipa metal dengan kabel NYM
• Commercial Wiring – buat program dengan menggunakan Smart Relay
• Industrial Control – Buat Programnya dengan menggunakan PLC
• Untuk ketentuan terminasi dapat diabaikan