Professional Documents
Culture Documents
Pneumatic Punching Machine
Pneumatic Punching Machine
CHAPTER 1
SYNOPSIS
The main purpose of this project is punching the objects for much application,
like sealing, name punching, plate designing and etc. Here we are designing a
pneumatic spiral punching making machines are necessary for saving the
manufacturing time in the process, pneumatic is act as a main role.
INTRODUCTION
Pneumatic systems operate on a supply of compressed air which must be made
available in sufficient quantity and at a pressure to suit the capacity of the system.
When the pneumatic system is being adopted for the first time, however it wills
indeed the necessary to deal with the question of compressed air supply.
The key part of any facility for supply of compressed air is by means using
reciprocating compressor. A compressor is a machine that takes in air, gas at a certain
pressure and delivered the air at a high pressure.
WORKING PRINCIPLE
Pneumatic Cylinder.
Compressor.
Here we used for carrying the objects from one side to another side the object
when it comes, if it detects the object means it will out puts a low pulse to the
controller. Pneumatic is act as punching equipment. We can connect seal or cup cast
with the pneumatic for cup production. Different seals and casts are used for punching
the different shapes. When control unit detects the low pulse from then that will ON
the pneumatic for Punch. After a second the controller will OFF the pneumatic. After
getting the punch from the pneumatic spiral punch making.
ADVANTAGES
LIMITATIONS
Initial cost is high
APPLICATIONS
Pressing Operation in all industries
This chapter will cover all the information related to this project, such as die
design, piercing punches, pneumatic function and tolerances. Using this information,
the element in the project will be presented to give more understanding about the title,
objective, problem statement and the scope of project. The source that may be taken is
either from book, journal, patent, conference paper, research paper and website.
CHAPTER 3
PNEUMATICS
3.1. INTRODUCTION
Pneumatics is the discipline that deals with the mechanical properties of gases
such as pressure & density & applies the principle to use compressed gas as a source
of power to solve engineering problem. The most widely used compressed gas is air &
thus its use has become synonymous with the term pneumatics. Today the most
important property of the medium air is the simple conversion of pressure into force &
translational displacement using a piston in a circular bore.
Pneumatic systems use pressurized gases to transmit and control power. As the
name implies, pneumatic system typically use air (rather than some other gas) as the
fluid medium because air is safe, low cost and readily available fluid. It is particularly
safe inn environments where an electrical spark could ignite leaks from system
components (Majumdar, 1995).There are several reasons for considering the use of
pneumatic systems instead of hydraulic systems. Liquids exhibit greater inertia than
do gases. Therefore, in hydraulic systems the oil is a potential problem when
accelerating and decelerating actuators and when suddenly opening and closing
valves. Liquids also exhibit greater viscosity than do gases.
This results in larger frictional pressure and power losses. Also, since hydraulic
system use a fluid foreign to the atmosphere, they require special reservoirs and no
leak- system designs. Pneumatic systems use air that is exhausted directly back into
the surrounding environment. Generally speaking, pneumatic systems are less
expensive than hydraulic systems (Majumdar, 1995).
However, because of the compressibility of air, it is impossible to obtain
precise, controlled actuator velocities with pneumatic systems. Also, precise
positioning control is not obtainable. In applications where actuator travel is to be
smooth and steady against a variable load, the air exhaust from the actuator is
normally metered. Whereas pneumatic pressures are quite low to explosion dangers
involved if components such as air tanks should rupture(less than 250psi), hydraulic
pressure can be as high as 12000psi. Thus hydraulic pressure can be high-power
systems whereas pneumatics is confined to low power application (Majumdar, 1995).
2. Compressibility of air
8. Easier maintenance
other stems
ADVANTAGES OF AIR
Due to low viscosity, air cannot be used to lubricate the machinery it actuates.
However, advances in electronics helped to develop control systems for electric drives
that made them superior to formerly used fluid power actuators. This technology can
also enhance the performance of the pneumatic drives. Examples are pressure
controlled chambers in lorry braking circuits or position controlled actuators for
process valves.
Damp Hopper
Stamping
Mining (Door opening & closing)
Material flow
Automobile (Braking System, engine etc.)
Tools (Jackhammer, drills etc.)
Punching
Motion Restriction in CNC machines
Dental Care
Pneumatic gun for bolt tightening
SCHEMATIC DIAGRAM OF PNEUMATIC CONTROL SYSTEM
CHAPTER-4
PRINICIPLES OF PNEUMATIC
Pneumatics is a branch of technology that deals with the study and application
of pressurized gas to effect mechanical motion. Pneumatic systems are extensively
used in industry, where factories are commonly plumbed with compressed air or
compressed inert gases. This is because a centrally located and electrically
powered compressor that powers cylinders and other pneumatic devices
through solenoid valves is often able to provide motive power in a cheaper, safer,
more flexible, and more reliable way than a large number of electric
motors and actuators. Pneumatics also has applications
in dentistry, construction, mining, and other areas.
Ian Mackenzie
Weight
o Much lighter than motors (as long as several used)
Simple
o Much easier to mount than motors
o Much simpler and more durable than rack and pinion
More rugged
o Cylinders can be stalled indefinitely without damage
o Resistant to impacts
Disadvantage: All the way in or all the way out
2.2 PNEUMATIC COMPONENTS
2.2.1 COMPRESSOR
Up to two
Store compressed air at 120 psi
Top up before each match
A pressure regulator is a valve that automatically cuts off the flow of a liquid
or gas at a certain pressure. Regulators are used to allow high-pressure fluid supply
lines or tanks to be reduced to safe and/or usable pressures for various applications.
Gas pressure regulators are used to regulate the gas pressure and are not appropriate
for measuring flow rates. Flow meters, Roometter or Mass Flow Controllers should be
used to accurately regulate gas flow rates.
Operation
A pressure regulator's primary function is to match the flow of gas through the
regulator to the demand for gas placed upon the system. If the load flow decreases,
then the regulator flow must decrease also. If the load flow increases, then the
regulator flow must increase in order to keep the controlled pressure from decreasing
due to a shortage of gas in the pressure system.
– Can be calibrated
Usually two (one set for 115 psi, one set for 105 psi)
– Pressure below 105 psi:
Compressor on
– Pressure above 115 psi:
Compressor off
This sensor measures the pressure relative to atmospheric pressure. A tire pressure
gauge is an example of gauge pressure measurement; when it indicates zero, then the
pressure it is measuring is the same as the ambient pressure.
This term can cause confusion. It may be used to describe a sensor that measures
pressures below atmospheric pressure, showing the difference between that low
pressure and atmospheric pressure (i.e. negative gauge pressure), but it may also be
used to describe a sensor that measures low pressure relative to perfect vacuum (i.e.
absolute pressure).
This sensor measures the difference between two pressures, one connected to each
side of the sensor. Differential pressure sensors are used to measure many properties,
such as pressure drops across oil filters or air filters, fluid levels (by comparing the
pressure above and below the liquid) or flow rates (by measuring the change in
pressure across a restriction). Technically speaking, most pressure sensors are really
differential pressure sensors; for example a gauge pressure sensor is merely a
differential pressure sensor in which one side is open to the ambient atmosphere.
This sensor is similar to a gauge pressure sensor except that it measures pressure
relative to some fixed pressure rather than the ambient atmospheric pressure (which
varies according to the location and the weather).
Pressure-sensing technology
Force collector types These types of electronic pressure sensors generally use a force
collector (such a diaphragm, piston, bourdon tube, or bellows) to measure strain (or
deflection) due to applied force (pressure) over an area.
Uses the piezoresistive effect of bonded or formed strain gauges to detect strain
due to applied pressure. Common technology types are Silicon
(Monocrystalline), Polysilicon Thin Film, Bonded Metal Foil, Thick Film, and
Sputtered Thin Film. Generally, the strain gauges are connected to form a
Wheatstone bridge circuit to maximize the output of the sensor. This is the most
commonly employed sensing technology for general purpose pressure
measurement. Generally, these technologies are suited to measure absolute,
gauge, vacuum, and differential pressures.
Capacitive
Electromagnetic
Piezoelectric
Uses the piezoelectric effect in certain materials such as quartz to measure the
strain upon the sensing mechanism due to pressure. This technology is
commonly employed for the measurement of highly dynamic pressures.
Optical
Techniques include the use of the physical change of an optical fiber to detect
strain due to applied pressure. A common example of this type utilizes Fiber
Bragg Gratings. This technology is employed in challenging applications where
the measurement may be highly remote, under high temperature, or may benefit
from technologies inherently immune to electromagnetic interference. Another
analogous technique utilizes an elastic film constructed in layers that can
change reflected wavelengths according to the applied pressure (strain).
Potentiometric
Uses the motion of a wiper along a resistive mechanism to detect the strain
caused by applied pressure.
Other types
These types of electronic pressure sensors use other properties (such as density) to
infer pressure of a gas, or liquid.
Resonant
Thermal
Ionization
Measures the flow of charged gas particles (ions) which varies due to density
changes to measure pressure. Common examples are the Hot and Cold Cathode
gauges.
Others
There are numerous other ways to derive pressure from its density (speed of
sound, mass, index of refraction) among others.
4.2.4 CYLINDERS
– 2” diameter piston
– Pressure = 60 psi
Cylinder Tips
● If you need the piston to stay extended or retracted, add a mechanical latch
● Hard to get locknuts/lock washers in large sizes, so nuts on pistons likely to come
Loose
2.2.5 FLOW CONTROLS
● seems to regulate air flowing in both directions, but one direction is restricted
a Little more
4.2.6 FITTINGS
4.2.7 EXHAUST VALVE
PNEUMATIC MECHANISM
Actuator
Advantages Disadvantages
Type
There are many good reasons for reducing (and sometimes maintaining) steam
pressure. This tutorial details common applications for direct operating, pilot operated,
pneumatic, electric and electro-pneumatic pressure control systems, including the
advantages and disadvantages of each different control method.
Steam boilers are usually designed to work at high pressures in order to reduce
their physical size. Operating them at lower pressures can result in reduced
output and 'carryover' of boiler water. It is, therefore, usual to generate steam at
higher pressure.
Steam at high pressure has a relatively higher density, which means that a pipe
of a given size can carry a greater mass of steam at high pressure, than at low
pressure. It is usually preferable to distribute steam at high pressure as this
allows smaller pipes to be used throughout most of the distribution system.
Lower condensing pressures at the point of use tend to save energy. Reduced
pressure will lower the temperature of the downstream pipe work and reduce
standing losses, and also reduce the amount of flash steam generated when
condensate from drain traps is discharging into vented condensate collecting
tanks.
Description
1. Inexpensive.
2. Small.
3. Easy to install.
Disadvantages:
3. Wide proportional band means that maximum flow is only achieved when the
downstream pressure has dropped considerably. This means that the reduced
4. Limited in size.
5. Limited flow rate.
Applications:
Non-critical, moderate load applications with constant running flowrates, for example:
2. Tracer lines.
3. Ironers.
4. Small tanks.
5. Acid baths.
7. Unit heaters.
9. OEM equipment.
Points to note:
4. A wide proportional band means care is needed if the safety valve needs to be
set close to the working pressure.
The system shown in Figure, works by having the pressure controller set at the
required downstream pressure and operating the steam pressure control valve
accordingly.
The 4-20 mA signals from the pressure transmitter is relayed to the pressure
controller and the saturation temperature computer, from which the computer
continuously calculates the saturation temperature for the downstream pressure,
and transmits a 4-20 mA output signal to the temperature controller in relation to
this temperature.
The temperature controller is configured to accept the 4-20 mA signal from the
computer to determine its set point at 5°C to 10°C above saturation. In this way, if
the downstream pressure varies due to any of the reasons mentioned above, the
temperature set point will also automatically vary. This will maintain the correct
water/steam ratio under all load or downstream pressure conditions.
CHAPTER-6
ENDING REPORT
6.1 ADVANTAGE
Reliability
o Pneumatic systems tend to have long operating lives and require very
little maintenance.
Storage
Safety
Pneumatics is a branch of technology that deals with the study and application
of pressurized gas to effect mechanical motion. Pneumatic systems are extensively
used in industry, where factories are commonly plumbed with compressed air or
compressed inert gases. This is because a centrally located and electrically powered
compressor that powers cylinders and other pneumatic devices through solenoid
valves is often able to provide motive power in a cheaper, safer, more flexible, and
more reliable way than a large number of electric motors and actuators. Pneumatics
also has applications in dentistry, construction, mining, and other areas. Such as
Air compressors
Gas-operated reloading
Inflatable structures
S. No Particulars Cost
1. "Gone with the wind: Tubes are whisking samples across hospital".
Stanford School of Medicine. 2010-01-11. Retrieved 12 February 2010.
2. Buxton, Andrew (2004). Cash Carriers in Shops. Princes Risborough:
Shire Publications. ISBN 978-07478-0615-8.
3. Becker, D.A. (1998). "Characterization and use of the new NIST rapid
pneumatic tube irradiation facility". Journal of Radioanalytical and
Nuclear Chemistry 233: 155–160. doi:22 June 10.
4. "Pneumatic Air Drive-Thru McDonald's". Waymarking website.
Retrieved 12 February 2010.
5. "Prague's pneumatic post". Telefónica O2 Czech Republic. 2002.
Retrieved 12 February 2010.
6. George Medhurst, Calculations and remarks tending to prove the
practicability ... of a plan for the rapid conveyance of goods and
passengers upon an iron road through a tube of 30 feet in area, by the
power and velocity of air, London: 1812
7. Hadfield, Charles (1967). Atmospheric Railways. Newton Abbot: David
& Charles. ISBN 0-7153-4107-3.
8. Allen, Oliver E... "New York's Secret Subway". AmericanHeritage.com
website. Retrieved 12 February 2010.
9. "Capsule Pipelines - Mainland Europe". Capsu.org website. Retrieved 12
February 2010.