28 Oct 2019 15:44 Vertical Curve Radius Calculations Page 1/4

PT. VORTEX INDONESIA

Project CONVEYOR BC01 Client PT. PLTU PULANG PISAU
Project No. - Prepared By WRS
Conveyor No. PLTU - PP - BC01 Design Date 23 October 2019

28 Oct 2019 15:44 Vertical Curve Radius Calculations Page 1/4

Belt Width 650 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 7,27 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 3,31 kg/m Average Drive Torque Start-up Factor - Loaded 120 %
Bottom Cover Mass 1,1 kg/m Average Drive Torque Start-up Factor - Empty 100 %
Worn Belt Mass 5,45 kg/m Belt Modulus 2950 kN/m
Reduction of Top Cover Mass 54,9 % Belt Rated Tension 40 kN/m 26 kN
Conveyed Material Mass 31,25 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Sectio Design
Vertical Running Starting Braking Minimum
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

1 Tail 8,26 8,26 10,68 11,85 7,33 7,71

2 Int. Pt 8,33 8,33 10,87 12,11 7,34 7,75

3 Int. Pt 8,34 8,34 10,9 12,15 7,35 7,76

C:\Engineering Data\Data Project\PLTU Pulang Pisau\PLTU - PP - BC01.xml Helix

Ver 6.0.19 Licenced to PT Bangun Arta Hutama Technologies
28 Oct 2019 15:44 Vertical Curve Radius Calculations Page 2/4
Belt Width 650 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 7,27 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 3,31 kg/m Average Drive Torque Start-up Factor - Loaded 120 %
Bottom Cover Mass 1,1 kg/m Average Drive Torque Start-up Factor - Empty 100 %
Worn Belt Mass 5,45 kg/m Belt Modulus 2950 kN/m
Reduction of Top Cover Mass 54,9 % Belt Rated Tension 40 kN/m 26 kN
Conveyed Material Mass 31,25 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Sectio Design
Vertical Running Starting Braking Minimum
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

4 Hopper 180 8,36 8,36 10,93 12,18 7,36 7,77

5 Int. Pt 180 8,56 8,37 11,19 12,22 7,53 7,77

6 Int. Pt Concave 180 9,7 9,03 15,84 14,48 7,32 8,19

Belt Tension at Curve kN 9,7 9,03 15,84 14,48 7,32 8,19

Min. Concave Lift Off Radius 181 169 296 271 137 153 296
Min. Edge Tension Radius 16 18 10 11 22 19
Max. Centre Tension Radius 4 4 6 5 4 4

7 Int. Pt Convex 180 16,32 11,1 29,02 19,53 11,39 9,8

Belt Tension at Curve kN 16,32 11,1 29,02 19,53 11,39 9,8

180
Min. Edge Tension Radius 12 8 180 15 9 8
Max. Buckling Radius 6 11 3 5 11 13
Belt Edge Tension Rise at Curve kN 0 0 0 0 0 0
Total Edge Tension at Curve kN and % 16,32 63% 11,1 43% 29,02 112% 19,53 75% 11,39 44% 9,8 38%
Centre Tension at Curve kN 16,32 11,1 29,02 19,53 11,39 9,8

8 Int. Pt 180 16,44 11,17 29,52 19,78 11,36 9,84

9 Int. Pt 180 16,45 11,18 29,57 19,81 11,36 9,85

10 Int. Pt 180 16,47 11,19 29,62 19,84 11,36 9,86

C:\Engineering Data\Data Project\PLTU Pulang Pisau\PLTU - PP - BC01.xml Helix

Ver 6.0.19 Licenced to PT Bangun Arta Hutama Technologies
28 Oct 2019 15:44 Vertical Curve Radius Calculations Page 3/4
Belt Width 650 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 7,27 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 3,31 kg/m Average Drive Torque Start-up Factor - Loaded 120 %
Bottom Cover Mass 1,1 kg/m Average Drive Torque Start-up Factor - Empty 100 %
Worn Belt Mass 5,45 kg/m Belt Modulus 2950 kN/m
Reduction of Top Cover Mass 54,9 % Belt Rated Tension 40 kN/m 26 kN
Conveyed Material Mass 31,25 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Sectio Design
Vertical Running Starting Braking Minimum
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

11 Drive 16,49 11,2 29,69 19,88 11,36 9,87

12 Snub 8,29 8,29 7,67 7,36 8,77 8,57

13 Int. Pt Convex 8,34 8,34 7,83 7,57 8,77 8,6

Belt Tension at Curve kN 8,34 8,34 7,83 7,57 8,77 8,6

22
Min. Edge Tension Radius 7 7 7 7 8 7
Max. Buckling Radius 18 18 20 22 16 17
Belt Edge Tension Rise at Curve kN 0 0 0 0 0 0
Total Edge Tension at Curve kN and % 8,34 32% 8,34 32% 7,83 30% 7,57 29% 8,77 34% 8,6 33%
Centre Tension at Curve kN 8,34 8,34 7,83 7,57 8,77 8,6

14 Bend 8,18 8,18 8,02 7,94 8,47 8,35

15 Takeup 7,85 7,85 7,85 7,85 7,85 7,85

16 Bend 8,3 8,3 8,46 8,53 8,24 8,26

17 Int. Pt Concave 7,81 7,81 9,22 9,91 7,27 7,49

C:\Engineering Data\Data Project\PLTU Pulang Pisau\PLTU - PP - BC01.xml Helix

Ver 6.0.19 Licenced to PT Bangun Arta Hutama Technologies
28 Oct 2019 15:44 Vertical Curve Radius Calculations Page 4/4
Belt Width 650 mm % Belt Mass for Lift-off Calculation 75 %
Belt Mass - New Belt 7,27 kg/m Curve Tension Safety Factor 1
Top Cover Mass - New Belt 3,31 kg/m Average Drive Torque Start-up Factor - Loaded 120 %
Bottom Cover Mass 1,1 kg/m Average Drive Torque Start-up Factor - Empty 100 %
Worn Belt Mass 5,45 kg/m Belt Modulus 2950 kN/m
Reduction of Top Cover Mass 54,9 % Belt Rated Tension 40 kN/m 26 kN
Conveyed Material Mass 31,25 kg/m Allowable Edge Tension - Running: 115 % Starting 150 %
Station / Sectio Design
Vertical Running Starting Braking Minimum
Load Curve Fully Loaded Empty Fully Loaded Empty Fully Loaded Empty Reqd.
Capacity Radius Tension Radius Radius
Curve Tension Radius Tension Radius Tension Radius Tension Radius Tension Radius
Station Type tonnes/hr m kN m kN m kN m kN m kN m kN m m

Belt Tension at Curve kN 7,81 7,81 9,22 9,91 7,27 7,49

Min. Concave Lift Off Radius 146 146 173 185 136 140 185
Min. Edge Tension Radius 20 20 17 16 22 21
Max. Centre Tension Radius 4 4 4 4 4 4

18 Snub 8,22 8,22 10,48 11,58 7,35 7,71

Designers Comments

C:\Engineering Data\Data Project\PLTU Pulang Pisau\PLTU - PP - BC01.xml Helix

Ver 6.0.19 Licenced to PT Bangun Arta Hutama Technologies