ELECTRICAL MACHINE DESIGN

Specification: 420kw, 230/250 volts, 1200 rpm SUBMITTED BY: LIGUTAN MIGUEL C. BSEE-5

ITEM NO. Specification: 420kw, 230/250 volts, 1750 rpm SYMBOL PRELIMINARY OR ASUMED VALLUES FINAL VALLUES
ARMATURE CORE AND WINDING
1 NUMBER OF POLES p 6
FREQUENCY f 60 60
2 Ration of Pole arc to Pole pitch r 0.64 0.64
3 SPECIFIC loading q 880 898
4 aparent air gap flux denity( open ckt) Bg" 58504 53033
5 line current (full load) I 1680 1680
6 type of winding Lap
7 Armature current per ckt Ic 284
8 output factor (iaD^2) 6437.13 6528.31
9 Armature Diameter, in D 20.85
10 peripheral velocity, fpm v 6547.48 6547.48
11 Total number of face conductors Z 203 207
12 number of Slots S 12.67
13 numbers of Conductors per slot 4
14 axial length of Armature core gross Ia 14.51 15.01
15 flux per pole(open ckt) ɸ 5561151.38
16 pole pitch,in 10.9
17 pole arc, in 7.0
18 area covered by pole face,sq in 101.37 104.86
19 dimenssion of armature conductor, in Δ 0.019
20 slot pitch,in λ 1.292
21 slot witdh, in s 0.4
22 slot depth,in d 0.511
23 tooth width, in
At root t 4.600
At top 5.750
Average 5.175
24 Number of radial ventilating ducts n 3
25 width of radial ducts, in 0.375
26 net length of Armature core, in ln 12.32 12.78
27 Net tooth section under pole at center in^2 516.96
28 apparent denity in teeth under pole at center sq in B"t 10757.43 10370.17639803
29 Length per turn of armature coils, in 50.13
30 resistance of one turn, ohms at 60'C 0.00207
31 resistance of armature, ohms 0.0134
32 IR drop in armature, volts 15.18
33 power loss in armature winding, watts 25890.00
34 estimate full load flux per pole 6643749.25
35 flux density in armature below teeth 73000 109688
36 internal diameter of core stampings,in 15.0889982487
37 weight of iron in core (without teeth), lb 329.28
38 weight of iron in teeth, lb 119.99
39 Total weight of armature stamping, lb 449.27

COMMUTATOR and BRUSHES

40 Diameter of commutator, in Dc 14.43
41 Average volts per turns of armature inding 14.51
42 Number of turns between bars 1.26
43 Total numbers of commutators bars 103
44 Bar pitch, in 0.4381
45 Width of copper bar (on surface), in 0.4081
46 Radial depth of bar, in 2.14
47 Current density at brush contact surface, amp per sq in Δb 40 40
48 Contact area per brush set, sq in 14.21 14.210
49 Brush arc (circumferential width), in 1
50 axial brush length total per set, in 14.21
51 Number of brushes per set sq in 8
52 Axial length of commutator, in Lc
A.brush holders and clearance 2.5
B. straggering of (+) and (-) brushes 0.625
C. end of clearance per brush 1
D. End Play 0.375
total length 4.5
53 Brush-contact drop, volts 2.3
54 Brush-contact loss, watts 3921.96
55 Brush-friction loss, watts 4365.30
56 Total brush loss, watts 8287.26
57 Drawing to scale giving leading dimensions of armature
And commutator
 Design specifications
Power output P 420000
Line voltage V 230
250
Frequency f 60
RPM. N 1200

Approx. values of apparent air-gap density

400 58,500
500 59,000

Approx. values of (q) for interpole dynamos

400 875
500 900

Approx. values of ampere-conductors per pole

Output,kw ((Z)(Ic))/p
up to 100 10,000 or less

No. of poles and usual speed limits of dynamos

Output,kw No. of poles Speed/rpm
420 6 1200

Upper limits of flux density in dynamo armatures

Frequency Density in teeth Density in core
60 123,500 73,000

Output of machine, kw Exciting current percentage of rated current

 50 1.60%
100 1.20%