M05100028 200 KW Valve Recession (NGE 14 6 L) PDF

Technical Publications Quality Standard Document
Aggreko Global
200 kW Valve Recession Doc No Rev
M05100028 B
Region Unit Range Model Size

Applicable Equipment NAM XBZN / XCRM GN0200GASCAN 200 kW
To provide detailed information on the steps involved, in performing

Reason for Bulletin
Valve Recession on the NGE 14.6L at every 5000 hours.
 Valve Stem Recession Kit, VRUBAR1
Materials / Kits Needed  Digital Depth Micrometer – Westward, Grainger P/N 2YNK3 or
Equivalent
 3/8” Ratchet
 Socket 12 point: 3/8 drive 13mm,17mm
 17mm Combination Wrench
 ½” Torque Wrench
 Feeler gauge 0.012”
 Feeler gauge 0.016”
 5/8” Spark Plug Socket
 5/32” Allen Key
 ½” Torque Wrench
 3” – 6” Extension
 U – Bar P/N VRUBAR1
Equipment Required
 Flathead Screw Driver
 White Pen Marker / Black Permanent Marker
 Two Locks
 Two Tags
 Lockout Device
 Rags
 Flashlight
 Pry Bar
 Paint Scrapper
 Channel Locks / Vice Grips for Spark Plug Tube
Cost Estimate
N/A
Estimated Time to Complete
Repair 5 hrs.
Key Contacts
David McLeish / Paul Epley / David Robles
Prepared By Approved By: Issue Date Page
D. McLeish K. Delahoussaye 2/29/2016 1 of 17

Aggreko Global
M05100028 B
Assignment Type Error Symptom Cause Action

Service Order Entry Info
(North America Handheld 33 50N C0087 A0026
Tracking ONLY) IMPORTANT NOTE: Enter the M05 in the “Your Ref field” in the M3 Service Order
Header (SOS100/A) and Assignment (SOS110/E)
Please ensure that all of the fields are completed. Blank fields will delay the distribution of this bulletin.
IMPORTANT SAFETY DISCLAIMER TO AGGREKO PERSONNEL: Persons carrying out the work described
herein must do so in compliance with company safety procedures and in a suitable work area. It is the responsibility
of the individual carrying out the work to ensure that all modifications are correctly incorporated.
Step Action Picture / Illustration
SAFETY lock out tag out

all power before starting
any electrical work
ENSURE all correct PPE is

being worn:
• Hardhat or Bump cap
• Safety glasses
• Steel toe boots
• Gloves
JSA can be found on the My Aggreko Site NA EH&S under

Documents (JSA):
1.0 PERFORM Jobsite Safety Link to JSA Form

Analysis
NOTE: Use the handheld or My Aggreko JSA Form, to identify the
hazards and safety equipment required.

Aggreko Global
M05100028 B
ISOLATE, LOCK and TAG

potential energy source:
 ENSURE that the

battery disconnect is in
the off position. .
 Using padlock and
2.0
round valve lockout
INSTALL lock and tag.
 LOCATE Gas Train.
 TURN Ball valve to the
off position.
 INSTALL lock and tag.
 CLOSE the main fuel
valve to the 200 kW
generator, in doing so
you will ELIMINATE
fuel to the engine.

Aggreko Global
M05100028 B
2.1
ISOLATE the customer’s

fuel supply at main point.
DISCONNECT the spark

plug wire (1) from the
3.0 ignition coil and remove the
spark plug adapter (2).

Aggreko Global
M05100028 B
REMOVE all valve covers,

using a 3/8” ratchet with a
13mm socket.
4.0 NOTE: You will repeat this

per all 8 cylinder heads.
NOTE: Good rule of thumb

is to mark each valve
cover per cylinder.
REMOVE the 3 ½”
5.0 extension tubes before you
REMOVE the spark plugs.

Aggreko Global
M05100028 B
REMOVE the spark plugs

USING a 3/8” ratchet and a
5/8” spark plug socket.
TURNING counter clockwise

remove spark plug.
6.0
REPEAT this process for all
8 cylinders.
INSPECT spark plugs for

sign of stress, oil, water.

Aggreko Global
M05100028 B
REMOVE the rocker arms

assembly, using a 3/8”
ratchet with a 17mm socket.
7.0
Rule of thumb is to mark the

rocker arms per cylinder
head.
INSPECT the gasket area

for surface quality, if needed
clean the gasket area with a
8.0
paint scrapper to ensure a
smooth surface and proper
readings.

Aggreko Global
M05100028 B
9.0 There are two different Valve Recession Readings, (Left Valve Stem = Exhaust) and (Right Valve Stem =
Intake).
First, you will need

to ZERO out the
depth gauge, in
order to ZERO out
10.0 the depth gauge
you will need to do
this on a flat level
surface such as
the frame of the
unit, as shown in
the photo.
USE the 1”
extension on the
depth gauge while
taking
11.0
measurements, but
DO NOT USE the
1” extension to
ZERO out the
depth gauge.

Aggreko Global
M05100028 B
USING the depth gauge

begin recording your
measurements,
RECORD the
12.0
measurements into the
data spreadsheet, to
VALIDATE that the
Valve Stems are within
the set limits. ADD 1” to
your measurement for
the total measurement.
EXAMPLE: Depth
Gauge = 0.395
1 + .395 = 1.395
This would be the

number to input in the
data sheet.
The link to the Valve Recession Form to Record the data can be attained below:
Link to Valve Recession Form

Aggreko Global
M05100028 B
13.0 REPEAT the process per the 7 cylinders which remain to get the readings for the Valve Recession.
14.0 Once the Valve Recession measurements have been taken, you will need to reassemble the unit.
REPLACE all
rocker arm
assemblies
and TORQUE
the housing
bolts to 47
ft/lbs.
15.0 ENSURE that
the rocker
arms seat
correctly with
the push rods
and everything
is in place.
NOTE: Any
improper
seating of
these
components
can slip and
cause serious
damage to the
unit.

Aggreko Global
M05100028 B
Now you are ready to begin

your Valve Lash Setting, you
can do this by PLACING
16.0
your engine in the correct
position.
IDENTIFY the TDC marking

on the flywheel.
ROTATE your engine by

17.0 using a pry bar.

Aggreko Global
M05100028 B
CHECK cylinders 1 & 6 to

determine where you are at.
If you are on 6, ROTATE the
18.0 engine to your marking
again, now you should be on
the cylinder 1 and can begin
Valve Lash according to the
Valve Lash Procedure.
NOTE: FOLLOW the white

arrows in the sequence for
Valve Lash Setting in this
first VS position.
USING your filler gauges

.016 for exhaust and .012 for
the intake set your Valve
Lash USING a flat head
19.0 screwdriver on the adjusting
screw. Your Lash should be
snug but still able to slide in
back and forth.

Aggreko Global
M05100028 B
LOCK in your Valve Lash

20.0 Setting using a combo
wrench to TIGHTEN the
locking nut on your adjusting
screw. USE the flat head to
keep your adjusting screw in
place while you LOCK down
the nut. ADJUST valves
according to the first
sequence in the procedure,
ROTATE engine 360° back
to your TDC marking you
should now be on cylinder 6.
NOTE: FOLLOW the black

arrows in the sequence for
Valve Lash Setting in this
second VS position.

Aggreko Global
M05100028 B
REPLACE spark plugs,

21.0 REPEAT for all cylinders.
REPLACE extension tube,

22.0
REPEAT for all cylinders.

Aggreko Global
M05100028 B
RECONNNECT ignition coils

23.0 to bracket on extension
tube, REPEAT for all
cylinders.
REPLACE and TIGHTEN

Valve Cover and gasket on
24.0 each cylinder head as
shown.

Aggreko Global
M05100028 B
RECONNECT all ignition

25.0 packs to the wire harness.
REPEAT for all cylinders.

Aggreko Global
M05100028 B
26.0 Procedure is completed.
27.0 You can now begin the operating and load testing procedures for commissioning the unit.

M05100028 200 KW Valve Recession (NGE 14 6 L) PDF

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Technical Publications Quality Standard Document

200 kW Valve Recession Doc No Rev

Region Unit Range Model Size

To provide detailed information on the steps involved, in performing

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 1 of 17

200 kW Valve Recession Doc No Rev

Assignment Type Error Symptom Cause Action

Step Action Picture / Illustration

SAFETY lock out tag out

ENSURE all correct PPE is

JSA can be found on the My Aggreko Site NA EH&S under

1.0 PERFORM Jobsite Safety Link to JSA Form

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 2 of 17

200 kW Valve Recession Doc No Rev

ISOLATE, LOCK and TAG

 ENSURE that the

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 3 of 17

200 kW Valve Recession Doc No Rev

ISOLATE the customer’s

DISCONNECT the spark

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 4 of 17

200 kW Valve Recession Doc No Rev

REMOVE all valve covers,

4.0 NOTE: You will repeat this

NOTE: Good rule of thumb

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 5 of 17

200 kW Valve Recession Doc No Rev

REMOVE the spark plugs

TURNING counter clockwise

INSPECT spark plugs for

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 6 of 17

200 kW Valve Recession Doc No Rev

REMOVE the rocker arms

Rule of thumb is to mark the

INSPECT the gasket area

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 7 of 17

200 kW Valve Recession Doc No Rev

First, you will need

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 8 of 17

200 kW Valve Recession Doc No Rev

USING the depth gauge

This would be the

Link to Valve Recession Form

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 9 of 17

200 kW Valve Recession Doc No Rev

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 10 of 17

200 kW Valve Recession Doc No Rev

Now you are ready to begin

IDENTIFY the TDC marking

ROTATE your engine by

Prepared By Approved By: Issue Date Page

D. McLeish K. Delahoussaye 2/29/2016 11 of 17

200 kW Valve Recession Doc No Rev