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Composite Structures
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Static and fatigue behavior of pultruded FRP multi-bolted joints with basalt T
FRP and hybrid steel-FRP bolts
Diana S.E. Abdelkerima, Xin Wanga,b, , Haitham A. Ibrahimc, Zhishen Wua,b
⁎
a
Key Laboratory of C & PC Structures Ministry of Education, Southeast University, Nanjing 210096, China
b
National and Local Unified Engineering Research Center for Basalt Fiber Production and Application Technology, International Institute for Urban Systems Engineering,
Southeast University, Nanjing 210096, China
c
Civil Engineering Department, Faculty of Engineering, Sohag University, 82534 Sohag, Egypt
Keywords: This study investigates the effect of bolt types on the static and fatigue performance of basalt fiber-reinforced
Basalt fiber-reinforced polymer (BFRP) polymer (BFRP) multi-bolted double-lap connections. Three types of bolts are used: stainless-steel (SS), BFRP,
Bolted connections and hybrid steel-FRP (HSFRP) bolts. Firstly, static tensile tests using steel single-bolted double-lap connections
Fatigue are conducted to determine the mechanical properties and failure modes of the proposed bolts. Secondly, static
Hybrid bolts
and fatigue tests using BFRP double-lap connections with six bolts of either SS, BFRP, or HSFRP were conducted.
Static load
Finally, post-fatigue static tests were conducted to evaluate the deterioration of the composite joints caused by
fatigue loading. Load-displacement curves, failure modes, fatigue life, S-N curves, and stiffness degradation are
used to evaluate the effect of the bolt type on the behavior of the BFRP joints. Results indicated that SS bolts can
be replaced entirely with BFRP bolts without affecting the static and fatigue performance of the joints. In ad-
dition, compared to the brittle failure of both the SS and BFRP bolts, the proposed HSFRP bolts exhibited ductile
behavior which could be the key to achieving ductile composite structures. Moreover, the HSFRP bolts dra-
matically prolonged the fatigue life of the composite joints compared to the joints with SS and BFRP bolts.
⁎
Corresponding author at: Key Laboratory of C & PC Structures Ministry of Education, Southeast University, Nanjing 210096, China.
E-mail address: xinwang@hotmail.com (X. Wang).
https://doi.org/10.1016/j.compstruct.2019.03.085
Received 31 October 2018; Received in revised form 20 February 2019; Accepted 25 March 2019
Available online 01 April 2019
0263-8223/ © 2019 Elsevier Ltd. All rights reserved.
D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
Table 1
Mechanical properties of basalt fibers and resin.
Type Tensile strength (MPa) Efrp (GPa) Elongation (%) Shear strength (MPa) Fiber volume fraction
spectively. Basalt fibers also have higher strength than glass fibers,
lower density than steel, and are significantly cheaper than carbon.
Basalt fiber, therefore, is a promising and desirable candidate as a
composite material [32–36].
The use of thousands of bolts in civil engineering structures, and
even more in aerospace composite structures (approximately three
million bolts are used in the Airbus A380 and Boeing 747-800 aircraft),
(b) increases the overall weight of the structure [37]. In addition, using two
materials with different potential conductivity (i.e., FRP plates and
Fig. 2. Specimens preparation: (a) tensile tests, and (b) shear tests (units: mm).
metal fasteners such as steel or aluminum) results in galvanic corrosion.
Therefore, development of novel bolts is needed to overcome the hea-
connections. These parameters are classified into four groups: (1) vyweight and corrosion problems of pure metal bolts. To the best of the
Geometrical factors, such as thickness, width, side distance, edge dis- authors’ knowledge, limited studies have been conducted to solve these
tance, and hole diameter [12,14–16]; (2) Material factors, such as problems by investigating the effect of using new types of lightweight
matrix type, fiber type, surface treatment, volume fraction, and fillers and durable bolts on the performance of FRP connections; for instance,
content [15,17–19]; (3) Fastener factors, such as fastener type [20,21], Erki [38] tested GFRP single-bolted double-lap joints connected by steel
fastener size and number [8,11,14,20–22], washer size [11], hole and GFRP threaded rods under static tensile load. Results have in-
clearance [23–25], and applied torque [13]; and (4) Design factors, dicated that using GFRP threaded rods decreased the joint load capacity
such as hole patterns [11,14,19,26], load directions [12,14,16], loading
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
Table 2 elastic modulus [see Fig. 2(a)]. Five samples, which were cut along the
Mechanical properties of pultruded BFRP plates. pultrusion direction, were tested under static tensile load. The width,
Specimens No. Tensile Elastic Poisson’s ratio Shear Shear length, and thickness of each sample were 25 mm, 400 mm, and 7 mm,
strength modulus strength modulus respectively. A number of trial specimens were tested to determine the
(MPa) (GPa) (MPa) (GPa) appropriate anchorage length that ensures the occurrence of no slip-
page during the test. In addition, as shown in Fig. 2(b), three samples
1 1034 61.4 0.251 30.7 8.6
2 959.5 59.4 0.208 27.7 6.2
were prepared and tested according to ASTM D7078 [40] to determine
3 1098.5 61.8 0.251 28.2 6.6 the shear strength and shear modulus of the BFRP plates. The obtained
4 932 68.3 0.281 mechanical properties of the pultruded BFRP plates are presented in
5 974 59 0.277 Table 2.
Average 1000 62 0.254 28.9 7.2 Three types of 12 mm bolts were used in this study, as shown in
COV (%) 6.6 5.4 10.2 4.5 14 Fig. 3: SS, BFRP, and HSFRP bolts. The BFRP bolts were fabricated by
cutting pultruded BFRP bars into small pieces, and the bolts shank and
the threaded part were then sculptured. For the fabrication of the
by approximately 50%. In addition, it changed the failure mode of the
HSFRP bolts, a small diameter of stainless steel bar was used as a core
connections from the GFRP plates to the GFRP rods (brittle rod shear
during the pultrusion process of the BFRP bars (i.e., inner core made of
failure). Therefore, further studies are required to develop reliable and
stainless steel and surrounded by BFRP). For that purpose, 6 mm dia-
efficient bolts, and to investigate their effects on the static and fatigue
meter stainless steel bars were used and coated with BFRP until
performance of pultruded FRP connections.
reaching a 12 mm outer diameter. The yield strength and elastic mod-
In this study, two new types of bolts (BFRP and hybrid steel-basalt
ulus of the used stainless steel were 450 MPa and 200 GPa, respectively.
FRP (HSFRP) bolts) are proposed to enhance the behavior of the pul-
truded FRP connection. Firstly, the shear strengths and failure modes of
the proposed bolts are investigated and compared to conventional 2.2. Specimen descriptions
stainless-steel (SS) bolts. Static and fatigue tests were then conducted to
evaluate the performance of multi-bolted double-lap BFRP joints con- As this study proposes for the first time the use of the HSFRP bolts, it
nected by SS, BFRP, and HSFRP bolts. is necessary to understand the characteristics of this type of bolt in
comparison with the conventional steel or BFRP bolts before in-
vestigating their effect on the static and fatigue performance of the
2. Experimental program BFRP multi-bolted connections. Therefore, two different specimen
configurations are prepared: the first to compare the shear strength and
2.1. Materials failure mode of the three bolts, and the second to investigate the effect
of the bolt type on the performance of the BFRP multi-bolted connec-
The pultruded BFRP plates were produced by GMV Company tions.
(Nanjing, China). The pultruded BFRP plate is orthotropic and com- Fig. 4 shows the schematic diagram and experimental set up for the
prises resin, unidirectional (0°) basalt roving to provide strength in the single-bolted double-lap shear connection used to investigate the be-
longitudinal direction, and three layers of bidirectional fiber sheets to havior of the bolts. As presented in Table 3, nine specimens (three for
improve the strength of the plates in the transverse direction. An each type of bolt) are prepared and tested under axial tensile load. The
alignment machine with a customized mold was used to align the specimens were prepared by drilling a single 12.6 mm hole in the steel
unidirectional roving and the bidirectional fiber sheets together before plates, as shown in Fig. 4. Steel plates were used to ensure that the
being impregnated in resin. Fig. 1 shows a schematic diagram of the specimens failed due to the bolt shear failure. Accordingly, the failure
mold used and the arrangement of the three bidirectional layers and the mode and shear strength of the BFRP and HSFRP bolts can be de-
unidirectional fibers that were used to prepare the pultruded BFRP termined and compared with those of the SS bolts.
plate. The first sheet layer was placed on the top surface, the second one Based on the recorded load measurements during the tests, the shear
on the bottom surface, and the third one in the middle. The basalt strength of the bolts was calculated using the following equations:
roving and the three layers of the sheets were bonded with Sanyu L-500
resin. The fiber volume fraction of the used pultruded BFRP plates, and Pavg =
Pmax
the mechanical properties of both the basalt fibers and Sanyu L-500 3 (1)
resin, are presented in Table 1 (data provided by the manufacturer).
Tensile tests of the BFRP pultruded plates were conducted according Pavg
=
to the guidelines of ASTM D3039 [39] to obtain the tensile strength and
s. s
2 A (2)
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
Fig. 4. Single-bolted double-lap shear connection used to investigate shear strength and failure mode of bolts: (a) schematic details, and (b) actual test.
Table 3 two specimens were prepared and tested under static and fatigue tensile
Shear strength test results. load until failure. Each connection comprised one BFRP main plate and
Specimens Type Dia. (mm) Pmax a (kN) Pavg a (kN) b
(MPa)
two outer cover BFRP plates connected through six bolts (two columns
s .s
and three rows) of either SS, BFRP, or HSFRP bolts. The dimensional
SS-1 SS 12 93.9 92.2 407.5 parameters were selected to satisfy the recommendations of the EUR-
SS-2 91.2 OCOMP code [41] and existing studies [14,15,21,26], which stipulate
SS-3 91.4
that: (1) the edge distance shall not be less than three times the hole
BFRP-1 BFRP 12 26.9 26.3 116.2 diameter, (2) the side distance shall not be less than two times the hole
BFRP-2 21.1 diameter, (3) the pitch distance shall not be less than three times the
BFRP-3 30.9
hole diameter, and (4) the hole clearance is equal to 5% of the bolt
HSFRP-1 HSFRP 12 36.9 37 163.5 diameter. A thickness of 7.0 mm was selected for all the BFRP plates.
HSFRP-2 35.9
The edge and the pitch distances were 5d and 4d (where d is the dia-
HSFRP-3 38.1
meter of the bolt hole = 12.6 mm), respectively. Finally, all joints had
Note: a is the load for double shear bolts and b
is the shear strength for single the same total length of 942 mm, as shown in Fig. 5.
shear bolts. It should be noted that a finger tight, which was used to consider the
effect of the creep and fatigue loading, was applied to all bolts. Finger-
where Pmax is the failure load for the bolt, Pavg is the average failure load tight conditions represent the actual application of bolted connections
for the three specimens, A is the cross-sectional area of the bolts, s. s is in practice, where the beneficial effects of the pre-set torque could be
the single shear strength for one bolt, and the value 2 is used to convert lost during the service life of composite structures [41].
from double shear strength to single shear strength of the bolts.
Fig. 5 shows the configuration of the pultruded BFRP multi-bolted 2.3. Experimental setup
double-lap joints prepared for the static and fatigue tests. Three speci-
mens of each joint were prepared for each bolt type. A total of thirty- The static and fatigue tests were performed using a l000 kN servo-
7
5d 4d 4d 5d
120
4d
d=12.6
942
Note: all dimensions are in mm
Fig. 5. BFRP multi-bolted double-lap joints for static and fatigue tests.
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
ratio of 0.1 (i.e., Pmin Pmax = 0.1). For each type of bolt, the connections
were subjected to three fatigue load ratios: 0.3, 0.5, and 0.8 of the static
failure load. For specimens that reached two million cycles without
failure, the fatigue test was stopped automatically, and the specimens
were then loaded monotonically until failure at a loading rate of
0.5 mm/min to evaluate the post-fatigue behavior of the BFRP multi
bolted connections.
3. Experimental results
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
the FRP composite bars which, in this study, were used to manufacture
the BFRP bolts [42]. In addition, these results are in good agreement
with the findings in [38] where the strength of the composite joints,
that failed because of the failure of the FRP rod, was less than 50% of
the counterpart joints with a steel rod. On the other hand, using an
inner stainless steel core for the HSFRP bolts increased their shear
strength by approximately 40.7% compared to that of the pure BFRP
bolts.
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
Fig. 9. Failure modes of pultruded BFRP multi-bolted connections: (a) shear-out failure of SBC, (b) shear-out failure of BBC, (c) shear-out and splitting failure of HBC,
(d) shear-out and delamination failure mode, (e) damage of BFRP bolts, and (f) damage of HSFR.
nonlinear behavior after reaching 60 kN, as shown in Fig. 10(c). It was performance of the joints. In addition, the results suggest that, if the
observed during the test that this nonlinear behavior starts immediately composite joints are designed to fail by bolts [44], using the proposed
after the damage initiation of the HSFRP bolts. That is, the occurrence HSFRP bolts can overcome the brittle failure of these joints by utilizing
of the damage in the HSFRP bolts (cracks and bending) delayed the their stability plateau at failure (i.e., the composite joints will fail in a
failure of the main plate. Accordingly, HBC-1 and HBC-3 specimens ductile manner). Therefore, further studies are recommended to in-
achieved higher displacement before encountering the failure of the vestigate this possibility, specifically, for application in aircraft struc-
main plates. Based on these results, HSFRP bolts can be used, if de- tures where ductile failure is of great value from a safety point of view.
signed appropriately, as a fuse element to provide the FRP composite
joints with ductility and to delay their failure by sustaining an accep- 3.3. BFRP multi-bolted double-lap connections under fatigue tension load
table level of damage, which in turn will reduce the intensity of the
shear-out failure. 3.3.1. Failure modes
Table 4 presents the failure loads of all specimens tested in this Similar to the specimens tested under static loading, the cover plates
study. Fig. 11(a) and (b) compare the typical load-displacement curves of the specimens subjected to fatigue were removed to clearly visualize
and the average failure loads of the SBC, BBC, and HBC specimens, the failure mode. Fig. 12 shows the failure of the SBC, BBC, and HBC
respectively. As can be seen from Fig. 11(a), replacing the SS bolts with specimens in the fatigue tests. Regardless of the bolt type, all the failed
HSFRP or BFRP bolts did not affect the stiffness of the BFRP multi- specimens exhibited shear-out failure mode when subjected to fatigue
bolted joints. Specifically, the HBC specimen exhibited the same stiff- loading. Compared to the specimens in the static tests, the fatigue
ness as that of the SBC specimen up to 60% of its failure load. In ad- failure was more severe, as shown in Figs. 9 and 12. The SBC and BBC
dition, it is evident from Fig. 11(b) and Table 4 that the SBC, BBC, and specimens, which were each subjected to fatigue load ratios of 0.5 and
HBC bolted joints have approximately comparable average failure load. 0.8, exhibited shear out failure mode during the test. On the other hand,
It can be concluded from the above results and discussions on the the SBC and BBC specimens, with a load ratio of 0.3, reached 2 million
failure modes, failure load, and load-displacement curves of the SBC, cycles without experiencing any failure. It should be noted that the tests
BBC, and HBC joints that the SS bolts of the composite joints can be were stopped after reaching two million cycles, and the specimens were
entirely replaced by the BFRP or the HSFRP bolts without affecting the then tested under increased monotonic loading until failure, as will be
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
Fig. 11. Comparison of (a) typical load-displacement curves, and (b) average
failure load of SBC, BBC, and HBC joints.
discussed later. For the HBC joints, specimens with a load ratio of 0.8
exhibited similar failure mode to those of the SBC and BBC specimens
(i.e., shear-out). On the other hand, the HBC specimens with a load
ratio of 0.3 and 0.5 reached two million cycles without failure.
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Fig. 12. Failure modes of specimens under fatigue load: (a) SBC, (b) BBC, and (c) HBC.
Table 5 provided with a trend line for each type of joint. It is noteworthy that
Experimental results of SBC, BBC, and HBC specimens subjected to fatigue the trend lines are drawn using only the results of the failed specimens,
loading. and then extrapolated up to 2 million cycles. It can be seen from
Specimens Load ratio Pmax a Pmin b Nc Navg.d Fig. 13(a) that the relationship between the applied fatigue load ratio
and the fatigue life (on a logarithmic scale) for the SBC, BBC, and HBC
SBC-0.3 0.3 24 2.4 > 2,000,000 > 2,000,000 is approximately linear. Accordingly, by knowing the level of the fa-
SBC-0.3 0.3 24 2.4 > 2,000,000 tigue load ratio, the fatigue life of the composite joints can be predicted.
SBC-0.5-1 0.5 40 4 43,888 87,940
To facilitate the prediction of the fatigue life of the SBC, BBC, and HBC
SBC-0.5-2 0.5 40 4 71,456
SBC-0.5-3 0.5 40 4 148,475 joints, the relationship between fatigue life and the fatigue load ratio or
SBC-0.8-1 0.8 64 6.4 8205 4059 maximum applied fatigue load is established by curve-fitting the ex-
SBC-0.8-2 0.8 64 6.4 2582 perimental results of this study. The fitted equations for the fatigue life
SBC-0.8-3 0.8 64 6.4 1389
of multi-bolted composite joints follow a log-linear relation, as shown
BBC-0.3 0.3 25 2.5 > 2,000,000 > 2,000,000
BBC-0.3 0.3 25 2.5 > 2,000,000 in Equations (3) and (4), where S, P, and N represent the fatigue load
BBC-0.5-1 0.5 42 4.2 31,217 58,001 ratio, maximum applied fatigue load, and the number of cycles, re-
BBC-0.5-2 0.5 42 4.2 84,062 spectively. The fitting parameters and the coefficient of determination
BBC-0.5-3 0.5 42 4.2 58,722 (R2 ) of these equations are presented in Table 6.
BBC-0.8-1 0.8 68 6.8 392 956
BBC-0.8-2 0.8 68 6.8 1677 S= a1 log(N ) + b1 (3)
BBC-0.8-3 0.8 68 6.8 799
HBC-0.3 0.3 23 2.3 > 2,000,000 > 2,000,000
P= a2 log(N ) + b2 (4)
HBC-0.3 0.3 23 2.3 > 2,000,000
HBC-0.5-1 0.5 38 3.8 > 2,000,000 > 2,000,000
As can be seen in Fig. 13(a) and (b), the trend lines of the SBC and
HBC-0.5-2 0.5 38 3.8 > 2,000,000
HBC-0.8-1 0.8 61 6.1 2142 4757 BBC specimens are approximately comparable up to a fatigue life of two
HBC-0.8-2 0.8 61 6.1 5654 million cycles, which means that steel bolts can be replaced entirely
HBC-0.8-3 0.8 61 6.1 6475 with BFRP bolts without significantly affecting the fatigue life of the
composite joints. On the other hand, the fatigue life of the HBC speci-
Note: a Pmax is maximum fatigue load in kN; b Pmin is minimum fatigue load in
mens outperformed both the SBC and BBC specimens at almost all fa-
kN; c N is fatigue life (number of cycles until failure); and d Navg. is average
tigue load ratios. It should be noted that the static loading capacity of
fatigue life in cycles.
the HBC specimens is less than those of the SBC and BBC specimens by
3.2% and 9.1%, respectively. Therefore, to eliminate the effect of this
Accordingly, a larger number of cycles is required to achieve a level of
load difference, the relationship between the applied fatigue load and
accumulated damage enough to cause shear-out failure of the BFRP
the fatigue life is plotted in Fig. 13(b). Although HBC specimens showed
main plate.
slightly lower static failure load compared to both the SBC and BBC
Fig. 13(a) and (b) show the fatigue load ratio and fatigue load
specimens, the HBC specimens exhibited enhanced fatigue life under
versus the fatigue life, respectively, for the SBC, BBC, and HBC speci-
the same applied load. However, replacing the SS bolts with HSFRP
mens. The fatigue load ratio is calculated as the applied maximum load
bolts depends on the expected fatigue life of the structure with a se-
(Pmax ) divided by the average static failure load for each type of joint
parating line at N = 100 cycles. For example, for N lower than 100
(i.e., SBC, BBC, and HBC). Fig. 13(a) represents the well know S-N curve
cycles, the SBC connections showed a higher fatigue life than the con-
for the SBC, BBC, and HBC joints. In addition, Fig. 13(a) and (b) are
nections with HSFRP bolts. That can be attributed to the higher static
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D.S.E. Abdelkerim, et al. Composite Structures 220 (2019) 324–337
Lawlor et al. [24] that incorrect positioning of bolts (i.e., bolts are not
exactly in the center of the hole) can result in a reduction up to 25% and
15% in the initial failure load and stiffness, respectively. In the current
study, the bolts of the post-fatigue static test specimens are guaranteed
to have even clearance with approximate value of 0.0 mm. On the other
hand, the bolts of the conventional static test specimens were posi-
tioned manually. As a result, the post-fatigue static test specimens are
expected to have higher stiffness. Finally, the authors anticipate that
the enhancement in the stiffness could be a result of the combined effect
of the aforementioned factors. In addition, up to the authors knowl-
edge, results considering the post-fatigue behavior of composite joints
are reported here for the first time, and further studies will be required
to fully understand and evaluate the effect of fatigue loading on the
behavior of composite joints.
Regarding the strength degradation, Fig. 18 shows a comparison
between the average static failure load and the post-fatigue failure load
of the BBC and HBC connections. It can be seen that both the BBC and
HBC specimens achieved a comparable failure load to those tested
without being subjected to fatigue load. In other words, BBC and HBC
specimens have adequate resistance to the damage caused by cyclic
loading, as they survived two million loading cycles at 0.3 and 0.5
loading ratios, respectively, without a reduction in their strength ca-
pacity. Accordingly, it can be concluded that the 0.3 and 0.5 load ratios
can be considered as the preliminary recommendations for the en-
durance limits of the BBC and HBC joints, respectively.
4. Conclusions
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Fig. 17. Damage state of transverse fibers: (a) before conventional static test, (b) before post-fatigue static test, and (c) after failure.
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