PTCI-;TECH INDONESIA

rloc. No. PICI-API.NDT{N4

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LIQTIID PENETRANT EXAMINATION

PROCEI}T]RE - API 1I{I4

DOCTIMENT : PCI-API.il[I}T{04
REYISION NO. :00

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Peitioll : ltlDE LEVEL Itr
Podfon : IYDE L€ret II Pocitio : I)iroetor
AS!{T. No:125596
Irrte : f6Aryuct, 2Dl5 Ilats : l6August, 2015 Ilrt€ :16Aug[st, 2015

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LIQUID PENETRANT EXAMINATION

PROCEDURE - API IIO4

DOCUMENT : PCI-API-NDT-OO4
REVISION NO. :00

Prepared by Reviered by Rerrieved end Approved by

Name Nane f-{A^l I L4vL'14 Name : Adi Padmo

'Tofuho{AJ'?
Pmition : hlDE LEVEL ru
Position : NDE Lsel tI Pocition : Director
ASNT. No : 1269{i
Ilate : 16 Augnsf Xll5 Drtc : 16 Aognst, 2015 D.tc : 16 Argret, 2015
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SUMMARY OF REVISION SHEET

This page is a record of all revisions of the procedure and the following revision (s) has (have) been made to
this procedure.

REV DATE PAGE DESCRIPTION

00 16 March, 2015 All First Issue

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Daftar isi Table of Content

Par. Uraian Par. Descriptions Page

I Tujuan I Purpose 4
7 Ruang Lingkup 2 Scope 4

3 Persyaratan Keselamatan 3 Safety Requirement 4

4 Referensi 4 References 5

Definisi Definisi 5 Definitions 5

5 -
6 Qualifikasi dan Tanggung Jawab 6 Qualifi cation and Responsibi litY 5

1 Material 7 Materials 5
6
I Instruksi - Instruksi 8 Instructions
8.r Surface Preparation 6
8.r Persiapan Permukaan
Examination Cleaning 6
8.2 Pembersihan sebelum Penguj ian 8.2 Pre -
8.3 Penetrant Application 6
8.3 Aplikasi Penetrant
7
83.r Suhu 8.3.1 Temperature
1
8.3.2 Metode 8.3.2 Methods
7
8.3.3 Waktu 8.3.3 Dwell Time
8.4 Removal of Excess Penetrant 1
8.4 Penghilangan Kelebihan Penetrant
8.5 Drying After Penetrant Removal 8
8.5 Pengeringan Setelah Penghilangan
Penetrant
8.6 App lication of DeveloPer 8
8.6 Pengaplikasian DeveloPer
8.7 lllumination 8
8.7 Pencahayaan.
Of Indication 8
8.8 Indikasi 8.8
8.9 Acceptance Standards 9
8.9 Standar Penerimaan
8.9.r Relevant indications 10
8.9.r Relevant indications
8.9.2 Rounded indications 10
8.9.2 Rounded indications
Examination Cleaning 11
8.10 Pembersihan Setelah Pengujian 8.10 Post -
8.ll Documentation 1l
8.11 Dokumentasi
Liquid Penetrant RePort t2
Liquid Penetrant RePort
Figure 1}-Maximum Distribution of Figure l9-Maximum Distribution of 13

Gis Pockets thickness < 0.500 in. (l 2.7 Gas Pockets thickness S 0.500 in' (1 2.7
mm) mm)
Figure 20-Maximum Distribution of t4
Figure 20-Maximum Distribution of
Gas Pockets thickness > 0.500 in' (12'7
Cas Pockets thickness > 0.500 in' (12'7
mm)
mm)
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PROCEDIIRE_API 1104 PAGE 4of14
I Tujuan I Purpose
1.1 Untuk menjadi petunjuk dan standar 1.1 This procedure provides guidance and
penerimaan pelaksanaan pengujian acceptance standards for color contrast
dengan color contrast visible dy" visible dye penetrant examination of
penetrant untuk lasan, stainless steel, weldments, stainless steel, carbon and low
carbon and low alloy steel materials. alloy steel materials.
1.2 Prosedur ini terdiri dari versi Inggris dan 1.2 This procedure consists of English and
Indonesia, jika ada konJlik antara Indonesian versions, should there is
keduanya maka versi Inggris yang conflict between these versions the English
dipakai version shall govern.

) Ruang Lingkup ) Scope

2.1 Prosedur ini berlaku untuk sistem 2.1 This procedure is applicable to the Visible
Penetrant Visible solvent removable. solvent removable penetrant systems-
"r) Liquid penetrant examination is used to
2.2 Pengujian Liquid penetrant digunakan
untuk mendeteksi cacat terbuka detect discontinuities that are opened to the
dipermukaan material pasa metal surface of nonporous metals.
nonporous.
2.3 Company harus meminta contractor 2.3 The company shall require the contractor
untuk mendemonstrasikan procedure to demonstrate the proposed procedures
yang diusulkan akan menunjukkan hasil will produce acceptable results and shall
yang acceptable dan harus meminta require the contractor to use such
contractor untuk menggunakan procedure procedures for production testing.
untuk testing produksi.

3 Keselamatan
Persyaratan 3 Safety Requirements
3.1 Peraturan safetY PT. CUTECH 3'1 PT. CUTECH INDONESI.A's safetY

INDONESIA harus ditaati selama dalam regulation shall be followed during

pengujian. examination.
3.2 SAFETY ( S.H.E INSTRUCTION ) 3'2 SATETY ( S.H.E INSTRUCTION )
. Selalu menggunakan PPE such as . Always use PPE, such as Safety shoes,
Safety shoes, hand glove, safety glass, hand glove, safety glass, and helmet.
and helmet.
. Waspada tempat yang licin dan benda o Watch out for sliPPery and falling
jatoh object.
. Waspada benda berbahaYa sekitar o Watch out for the hazard around the
tempat kerja areas.
. Berhenti kerja dan lapor ke client an . Stop the activities and report to client
supervisor untuk temPat kerja Yang and supervisor for unsafe working
tidak aman condition.
o Pakai alat pengaman ketinggian jika . Use fall protection equiPment if
kerja diatas 2 m working above 2 m.
. Pungut sampah dan buang ditemPat . Collect all waste and put it in agreed
yang tersedia place.
o Jangan membuang Pelumas, oli atau o Do not expose any lubricant, oil or test
 PT CUTECII IND()'' l'Sl:'. DOC. NO. PCI-API.NDT-OO4
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PROCEDURE _API 1IO4 PAGE 5of14
cairan bekas test ke lantai fluid to the ground

4 Referensi 4 References
4.1 PT. CUTECH INDONESIA Written 4.1 PT. curECH INDONESIA's wrftten
Practice Procedure Practice Procedure
4.2 API 1104, 2013 Edition,Welding of 4.2 API 1104, 2013 Edition,Welding of
Pipeline and Related Faciiities. (SNi 13- Pipeline and Related Facilities. (SNI 13-
3412-2002) , ERATA-I, 2, 3 dan 3472-2002), ERATA-I, 2, 3 and
Addendum 2014. Addendum 2014.
4.3 ASME BPV Section V, Article 6,2015 4.3 ASME BPV Section V, Article 6, 2015
Edition Edition
4.4 ASTM E165, 2014 Edition, Standard 4.4 ASTM E165,2014 Edition, Standard Test
Test Methods for Liquid Penetrant Methods for Liquid Penetrant
Examination. Examination.

5 Definisi - Definisi 5 Definitions

5.1 Developer: material yang diaplikasikan 5.1 Developer: a material that is applied to the
ke permukaan tes untuk mempercepat test surface to accelerate bleed out and
keluarnya dan mempertajam kontras dari enhance the contrast of the indications.
indikasi.
5.2 Penetrant: cairan capuran dari pewarna. 5.2 Penetrant: a solution or suspension of
dye.
5.3 Footcandle (fc): pen-cahayaan pada 5.3 Footcandle (fc): the illumination on
permukaan, di area 1 ft2, didistribusikan surface, I ft2 in area, on which is uniformly
merata dengan kekuatan 1 lm (lumen). distributed a flux of of 1 lm (lumen)'
5.4 Precleaning: penghilangan kontaminasi 5.4 Precleaning: the removal of surface
permukaan dari bagian tes sehingga contaminants from the test part so that they
mereka tidak mengganggu Proses will not interfere with the examination
pengujian. process.

5.5 Post cleaning: Penghilangan sisa 5.5 Post cleaning: the removal of residual
liquid penetrant examination materials
material pengujian cairan penetrant dari
bagian tes setelah pengujian penetrant from the test part after the penetrant

dilaksanakan. examination has been emPloYed-

6 Qualifikasi dan Tanggung Jawab

6 Qualifi cation and ResPonsibilitY
6.1 Personel yang melakukan pengujian 6.1 Personnel conducting the examination
harud dikualifikasi berdasarkan PT' shall be qualified in accordance with PT'
CUTECH INDONESIA Written Practice CUTECH INDONESIA's Written Practice
Procedure Procedure-

Personel yang menentukan keberterimaan 6.2 Personnel determining the acceptability to

6.2
sesuai syarat -syarat dari prosedur ini the requirements of this procedure shall be
harus Level II atau Level III. Level II or Level III.

1 Material 7 Materials
Pencampuran material penetrant dari 7.1 Intermixing of penetrant materials from
7.1
 PT CUTECII iNll{ jr\i \i .1

DOC. NO. PCI-API-NDT-OO4

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grup yang berbeda atau dari supplier different groups or from different
yang berbeda tidak diperbolehkan. suppliers within a. group is not permitted'
7.2 Merk dan produk lain dari yang disebut 7.2 Brand name or Products other than
di prosedur ini bisa digunakan asalkan specified in this procedure may be used
demonstrasi unfuk bisa memuaskan provided demonstration to the satisfaction
Authorized lnspector harus dilaksanakan' of tn. Authorized Inspector be performed'
7.3 Daftar material dibawah ini (atau 7.3 The following list of materials (or their
equivalennya) boleh digunakan untuk equivalents) may be used for liquid
pengujian dari liquid Penetrant : penetrant examination:

Group II - method C - Visible Solvent Group II - method C - Visible Solvent

Removable Removable
Supplier Material Type
Supplier Material Type
Magnaflux Penetrant SKL SP I
Magnaflux Penetrant SKL- SP I
Magnaflux Solvent / Remover SKC-S
Magnaflux Solvent I Remover SKC-S
Magnaflux Developer sKD-S2
Magnaflux Developer SKD-S2
Oikosh Penetrant H-41
Oikosh Penetrant H-41
Oikosh Solvent / Remover c-36
Oikosh Solvent / Remover c-36
Oikosh Developer D-78
Oikosh Developer D-78

8 Instructions
8 Instruksi - Instruksi
8.1 Surface PreParation
8.1 Persiapan Permukaan
Sebelum melaksanakan pengujian liquid 8.1.1 Prior to liquid penetrant examination' the
8.1.1
surface to be examined and all adjacent
penetrant, Permukaan benda uji dan
areas within at least 1 in (25 mm) shall
be
iaerah sekitarnya sedikitnya I inci (25
dry and free of all dirt, grease, lint, scale'
mm) harus bebas dari semua kotoran,
grease, lint, scale, welding flux, weld
*"tai.tg flux, weld spatter, oil, and other
extrane-ous material that could obscure
Ipatter, oil, dan material lain yang akan
surface openings or otherwise interfere
menutupi bukaan Permukaan .3tu"
with the examination.
mengganggu saat pelaksanaan penguJ lan'
8.1.2 Grit or shot blasting is prohibited as a
8.1.2 Grit atau shot blasting dilarang dipakai method of surface Preparation'
untuk membersihkan Permukaan'

8.2 Pre - Examination Cleaning

8.2 Pembersihan sebelum Pengujian the
8.2.1 Pre-cleaning the penetrant application'
8.2.1 Sebelum mengaplikasikan penetrant' surface to be examined and all adjacent
permukaan yang akan diuji dan daerah
areas within at least I " (25 mm) shall
be
sekitar setidaknya I " (25 mm) harus cleaned with a cleaning agent'
dibersihkan dengan cleaning agent'
8-2.2 A minimum of 5 (five) minutes shall be
Minimum 5 Qima) menit untuk memberi
8.2.2
waktu Pengeringan Pada Permukaan
Jlo*"d for drying of the surfaces to be
fnis stratt be accomplished by
yang diuji. Pengeringan dengan-normal "*urnin"A.
normal evaporation, or forced warm atr'
p.nguup* atau meniupkan udara hangat'

8.3 Penetrant APPlication

8.3 Aplikasi Penetrant
8.3.1 Temperature
8.3.1 Temperatur
dari 8.3.1'1 In all cz$es manufacfurer's
8.3.1.1 Dalam semua hal rekomendasi
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PROCEDI]RE_API 1IO4 PAGE 7 of14
pabrik pembuat harus diikuti. recommendation shall be followed.
8.3.1.2 Teknik standar, temperatur dari 8.3.1.2 As a standard technique, the temperature
penetrant dan permukaan benda uji tidak of the penetrant and the surface of the part
boleh dibawah 40oF (5"C) atau diatas to be examined shall not be below 40oF
125oF (52"C) selama waktu periode (5oC) nor above 125oF (52"C) throughout
pengujian. Pemanasan atau pendinginan the examination period. Local heating or
lokal diperbolehkan asalkan temperature cooling is permitted provided the part
tetap dalam batas range dari 40oF sampai temperature remains in the range of 40oF
125T (5"C sampai 52'C) selama to 125oF (5"C to 52"C) during the
pengujian. examination.
8.3.1.3 Apabila kondisi ini tidak memungkinkan 8.3.1.3 Whereit is not practical to comply with
untuk memenuhi batasan temperatur, this temperature limitation, other
temperature dan waktu penetrasi lain bisa temperatures and dwell times may be used,
digunakan, asalkan qualifikasi Procedure provided the qualification ofthe
harus dilaksanaan. Procedure shall be performed.
8.3.2 Metode 8.3.2 Methods
Penetrant harus diaplikasikan dengan The penetrant must be applied by
cara yang dikuas brushing.
8.3.3 Waktu penetrasi 8.3.3 Dwell Time
Waktu penetrasi adalah kritis, dan Penetrant time is critical and shall be
memerlukan minimum l0 menit. Area uji minimum of 10 minutes. The area to be
harus tetap basah dengan penetrant examined shall remain wetted by the
sampai memenuhi waktu penetrasinya. penetrant throughout the entire penetration
time.

8-4 Pen ghilangan Kelebihan Penetrant 8.4 Removal of Excess Penetrant

8.4.1 Setelah minimum waktu penetrasi 8.4.1 After the minimum penetration time has
terlewati, penetran yang berada elapsed, any penetrant remaining on the
dipermukaan benda uji harus dihilangkan, surface shall be removed, taking care to
dilaksanakan dengan hati-hati untuk minimize removal of penetrant from
mengurangi hilangnya penetran dari discontinuities.
cacat.
8.4.2 Kelebihan Solvent removable penetrants 8.4.2 Excess solvent removable penetrants shall
dihilangkan dengan mengelapnya dengan be removed by wiping with a dry clean
kain yang kering atau kertas tisu, lakukan cloth or absorbent paper, repeating the
berulang sampai tidak terlihat penetran operation until most traces of penetrant
pada lap tersebut. have been removed.
8.4.3 Sisa yang lain dihilangkan dengan 8.4.3 The remaining traces shall be removed by
mengusap ringan permukaan benda lightly wiping the surface with a clean
dengan kain bersih atau kertas serap air cloth or absorbent paper moistened with
yang telah dilembabkan dengan solvent. solvent.
8.4.4 Untuk menguftmgani penetan hilang dari 8.4.4 To minimize removal of penetrant from
dalam cacat, harus diperhatikan untuk discontinuities, care shall be taken to avoid
pemakaian solvent yang berlebihan. the use of excess solvent. Flushing the
Tidak diperbolehkan untuk menyem- surface with solvent, following the
protkan solvent, setelah peng aplikasian application of the penetrant and prior to
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PROCEDI'RE_API 1104 PAGE 8of14
penetran dan sebelum waktu devcioping. developing, is prohibited.

8.5 Pengeringan Setelah Pen ghilangan 8.5 Drying After Penetrant Removal
Penetrant
Pengeringan permukaan boleh dengan The surface may be dried by normal
evaporasi nornal, dihisap, wiping, atau evaporation, blotting, wiping, or forced air.
udara yang disemprotkan.

8.6 Pengaplikasian Developer 8.6 Application of Developer

8.6.1 Developer harus diaplikasikan dengan
disemprotkan segera
penghilangan penetrant, tetapi tidak lebih
dari 10 menit setelah penghilangan
penetran tersebut.
8.6.2 Sebelum developer diaplikasikan pada
permukaan, developer harus dikocok
terlebih dahulu untuk meyakinkan
dispersi dari campuran particle telah
cukup.
8.6.3 Developer harus diaplikasikan sehingga
tebal lapisannya cukup untuk menarik
cairan dari cacat ke permukaan, tetapi
tidak boleh berlebihan sehingga tidak
menutupi indikasi dari cacat tersebut.
8.6.4 Waktu minimum untuk developing
sampai interprestasi adalah 10 menit
tetapi tidak lebih dari 30 menit.
8.6.1 The developer shall be applied by spraying
setelah as soon as possible after the penetrant
removal, but no longer than 10 minutes
after the excess penetrant has been
removed.
8.6.2 Prior to applying the developer to the
surface, the developer must be thoroughly
agitated to ensure adequate dispersion of
suspended particles.
8.6.3 The developer shall be applied so that the
coating thickness is sufficient enough to
draw the penetrant out of discontinuities,
but not too excessive which could cause
the masking of indications.
8.6.4 The minimum developing times for final
interpretation is 10 minutes but not longer
than 30 minutes.

8.7 Pencahayaan. 8.7 Illumination.

8.7.1 Pengujian menggunakan color contrast 8.7.1 Examination using color contrast visible
visible dye penetrant harus dilaksanakan dye penetrant shall be performed under
dengan cahaya visible. visible light.
8.7.2 Minimum intensity cahaya 100 fc (1000 8.7.2 A minimum light intensity of 100 fc
Lx) pada permukaan kerja dibutuhkan (1000 Lx) at the work surface is required
untuk meyakinkan sensitivitas selama to ensure adequate sensitivity during the
pengujian dan evaluasi dari indikasi examination and evaluation of indications.
mencukupi.
8.7.3 Sumber cahaya, teknik yang digunakan, 8.7.3 The light source, technique used, and light
dan level verifikasi dibutuhkan untuk di level verification is required to be
demonstrasikan satu kali, didokumenkan, demonstrated one time, documented, and
dan disimpan sebagai file. maintained on file.

8.8 Interprestasi Indikasi 8.8 Interpretation Of Indication

Umum. lndikasi yang dihasilkan oleh General. Indications produced by liquid
liquid penetrant testing tidak semuanya penetrant testing are not necessarily
cacat. Machining marks, scratches, dan imperfections. Machining marks,
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kondisi perrnukaan bisa menghasilkan
indikasi yang menyerupai yang
dihasilkan dari cacat akan tetapi tidak
relevan untuk keberterimaan.
8.8.1 Observasi dari bentuk indikasi harus
secepatnya dilakukan
pengaplikasian dry developer atau saat
lapisan wet developer mengering.
8.8.2 Interprestasi akhir harus dilakukan
setelah membiarkan penetrant merembes
keluar setidaknya 10 menit tetapi
tidak lebih dari 30 menit.
8.8.3 Indikasi relevan adalah indikasi yang
disebabkan cacat yang terbuka di
permukaan material uji dan memiliki
dimensi yang terbesar lebih besar dari
1/16 inch ( 2 mm), jika ukurannya sama
atau kurang dari 1116 inch ( 2 mm)
disebut non relevant indication;
kemudian bisa diabaikan.
8.8.4 False indikasi adalah indikasi yang
disebabkan kondisi lain selain cacat.
Ketidaksamaan permukaan akibat
machining, grinding, atau pengelasan
adalah kondisi yang
indikasi false.
8.8.5 False indikasi yang akan mengganggu
indikasi dari cacat tidak dapat diterima
dan harus diuji kembali.
Perbaikan permukaan harus dilakukan
sebelum diuji ulang.
8.8.6 Area pigmentasi yang luas yang dapat
mengganggu indikasi relevan tidak bisa
diterima, harus dibersihkan dan diuji
kembali.
8.8.7 Indikasi Linear adalah indikasi yang
memiliki panjang lebih tiga kali
lebamya.
8.8.8 Indikasi bundar adalah indikasi yang
berbentuk melingkar atau ellips dengan
panjang sama atau kurang dari tiga kali
lebamya.
8.9 Standar Penerimaan
8.9.1 Relevant indications
Relevant indication harus dianggap
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scratches, and surface condition may
produce indications that are similar to
those produced by imperfections but that
are not relevant to acceptability.
8.8.1 Observation of the formation of
setelah indications begin immediately after the
application of a dry developer or as soon as
wet developer coating is dry.
8.8.2 Final interpretation of indications shall be
made after allowing the penetrant to bleed-
out for at least 10 minutes, but not longer
than 30 minutes.
8.8.3 Relevant indications are those indications
caused by discontinuities that are opened
to the examination surface and with major
dimension greater than 1/16 inch ( 2 mm),
should the dimension equal to or less than
1/16 inch ( 2 mm) then it is called non
relevant indication; it may be ignored.
8.8.4 False indications are indications caused
by conditions other than discontinuities.
Surface irregularities due to machining,
grinding, or welding are conditions that
menYebabkan may cause false indications.
8.8.s False indications that could mask
indications are unacceptable and shall be
reexamined.
Surface conditioning shall cause to
proceed the reexamination.
8.8.6 Broad areas of pigmentation which could
mask relevant indications are
unacceptable and shall be cleaned and
reexamined.
8.8.7 Linear indications are indications
having a lenglh greater than three times
the width.
8.8.8 Rounded indications are circular or
elliptical shapes with a lenglh equal to or
less than three times its width.
8.9 Acceptance Standards
8.9.r Relevant indications
Relevant indications shall be considered
 I'1 Ctl.l i:ClJ INDONESIA
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l,(nrplck lanjung Trisakti, Block ,\ - lt-). 5ci l)anas. Balam, Indonesia
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PROCEDURE-API 1IO4 PAGE 10 of l4

defect jika salah satu dari kondisi yang defects should any of the following
beikut ini tampak: condition exist:
t. Linear indication yang dievaluasi sebagai a. Linear indications are evaluated as crater
crater cracks atau star cracks panjangnya cracks or star cracks and exceed 5132 \n- (4
melebihi 5132in. ( 4 mm ) mm ) in length
b. Linear indication yang dievaluasi sebagai b. Linear indications are evaluated as cracks
selain crater cracks atau star cracks other than crater cracks or star cracks.
c. Linear indication yang dievaluasi sebagai c. Linear indications are evaluated as IF and
IF dan melebihi I in. ( 25 mm ) pada total exceed 1 in. ( 25 mm ) in total length in a
panjang continyu lasan 12 in ( 300 mm ) continuous 12 in ( 300 mm ) length of weld
atau 8 % oftotal panjang lasan. or 8 o/o of total weld length.

8.9.2 Rounded indications 8.9.2 Rounded indications

Rounded indication harus dievaluasi Rounded indications shall be evaluated
sesuai dengan criteria berikut ini, yang according to following the criteri4 as
sesuai. Untuk evaluasi proses, maximum applicable. For evaluation process, the
dimensi dari rounded indication yang maximum demension of a rounded
dimaksud adalah ukuran cacatnYa. indication shall be considered its size.
Note : Kalau terjadi membingungkan Note : When doubt exists about the type of
tentang type indikasi dari cacat yang imperfection being disclosed by an

ditemukan, verifikasi bisa dilaksanakan indication, verification may be obtained by

dengan menggunakan method using other nondestructive testing methods.
nondestructive lainnYa.
8.9.2.1 Individual or scattered porosity ( P ) 8.9.2.1 Individual or scattered porosity ( P ) shall be
harus dianggap defect jika salah satu considered a defect should any of the
kondisi dari yang berikut ini tampak : following condition exist:
a. Ukuran dari individual pore melebihi dari a. The size of an individual pore exceeds 1/8
1/8in.(3mm) in.(3mm)
b. Ukuran dari individual pore melebihi dari b. The size of an individual pore exceeds 25olo
25% darl nominal wall thickness yang of thinner of the nominal wall thickness
joined.
tertipis yang di sambung.
c. Distribusi dari scattered porosity c. The disribution of scattered porosity
melebihi konsentrasi yang diizinkan oleh exceeds the concentration permitted by Fig'
Fig. t9 &20 19 &20
Cluster porosity ( CP ) yang terjadi pada 8.9.2.2 Cluster porosity ( CP ) that occurs in any
8.9.2.2
pass except the finish pass shall comply with
setiap pass kecuali pada pass finish harus
sesuai dengan criteria par. 8-9.2-1 diatas' the criteria of par. 8-9.2.1 above' CP that
CP yang terjadi pada finish pass harus occurs in the finished pass shall be
dianggap defect jika salah satu kondisi considered a defect should any of the
yang berikut tamPak : following condition exist :
The diameter of the cluster exceeds '/' n' (
a. Diameter dari cluster melebihi % in' ( 13 a.
mm) 13mm)
b. Jumlah panjang dari CP pada panjang b. The aggregate lenglh of CP in- any
continyu, lasan 12 in ( 300 mm ) melebihi continuous iZ in 1 300 mm ) length of weld
%in.( 13 mm exceeds %n.( 13 mm )
)
 I'I CI]TECH INDONESIA DOC. NO. PCI-API-NDT-O04
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PROCEDT]RE_API 1IO4 PAGE 11 of 14

8.10 Pembersihan Setelah Pengujian 8.10 Post Examination Cleaning

-
Pembersihan Setelah Pengujian Post - Examination Cleaning is required
diperlukan hanya jika material penetrant only when penetrant materials rvill affect
akan merusak bagian yang di uji the use of the parts being tested by their
dikarenakan oleh contaminantnya. contaminant. The cleaning agents, or
Cleaning agents, atau solvents yang solvents meeting the requirements of this
memenuhi persyaratan dalam prosedur procedure shall be used for the post-
ini harus digunakan untuk pembersihan examination removal of Penetrant
penetrant setelah penguj ian. materials

8.11 Dokumentasi 8.11 Documentation

Hasil dar pengujian harus dicatat pada Examination results shall be recorded on
Liquid Penetant Examination Report the Liquid Penetrant Examination Report
(Exhibit l). (Exhibit l).
 PI-CUTECH INDONi:5I.\
DOC. NO. PCI-API-NDT-OO4
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PROCBDTIRE -API 1104 PAGE 12 of 14

LIQUID PEI\-ETRANT TEST REPORT

Customer Drawing No. Rev Report No
Project Name Procedure No. Rev
no. Applicable CODE
Material Spec. WPS No. Percentage exam.
Penetrant Type / Method : fl Visible ESolvent Removable E other
Brand'sName/Type : Penetrant : Cleaner: Developer
Method pre-cleaning : ! Solvent spray Drying after pre-cleaning
PenetrantApplication : D Brush D Spray Dwell Time : Temperature
Light lntensity : Light Source :

Method removing excess penetrant

Drying after remove excess penetrant : Developer App. : Developing Time
Batch No. of Penetrant: Cleaner : Developer:

!.11:::P*p"ration
/ :E As Welded O As Machined I As Ground fl Solvent spray
Stage of Examination :E As wetded f] After Heat treated D others
Scope of Examination : ! Base Metal I Edge Prep I Back Chipping
: flWeld E Weld Repair n others
Typrs of " l) "
From Length Result
Joint / Welder Thickness Remarks
Part Name No. ( mm) Discontinuities (mm ) ( mm) Accepted Rejected

Sketch

Examined by: Reviewed / witnessed bY : Reviewed / witnessed bY

Name :

NDE Level :

Date Date: Date: Date

 Pl CU I iria'j i r'i l-li,'\;.r,i \
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PROCEDURE_API 1104 PAGE 13 of 14

Assorled
a a
I a a.,a
I a
a a

Lar';e

a a a
a
a a
I a aa

[t*diurn

Fine

Aligned ithr*+ or morei

o o a+_ 4 r _____+o

aaa a a a- 2f ---+O a a

.+ lT --+.

<1 r>
Figure lfMaximum Distribution of Gas Pockets: Wall Thicknesses Less Than or Equal to 0.500 in. (12.7 mm)
 PT CI.JI'ELII INDONESIA
DOC. NO. PCI-API-NDT-004
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PROCEDI]RE_API II04 PAGE 14 of 14

As:)ined
a a a
a a a a
a o a
a o
a
a a
!
a

Larp+

o a
o a

Llediunr
a
a aa a
a a
a
I I ] a
a
a
a a
a a
a a a a
a a a

Fine

Aligned dlhr*e or more)

o 4r a

aaa 2T aaa

aaaa 2T aaaa

.r-lT+

Greater Than 0.500 in' (12'7 mm)

Figure 20-Maxlmum Distribution of Gas Pockets: Wall Thicknesses