Page 1 of 1

BP Tortue Phase 1 EPCI Project

BP Mauritania Investments Limited and
BP Senegal Investments Limited
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Inspection and Test Plan - Three Layer Polypropylene

Coating for CS Linepipe
MS002-076-PPL001-H03-2001
Revision 05

IFR - Issued for Review

Revision Date : 14-Jan-2020

CONTRACTOR # E0660-P10361121-H03-2001
Security
Category Code - CDRML Code -
Classification -
Name Approved On
Prepared By: Tom Godfrey 14-Jan-2020
Checked By: Mike Gordon 13-Jan-2020
Approved By: Tom Godfrey 14-Jan-2020
Vendor Information (If Applicable)
PO Number P10361121 MDR Approval Code 1
SUM-Sumitomo Corporation Europe Limited - Carbon Steel
Package Description
Linepipe and Bends
Vendor Doc. No P10361121_PPL001_Sumitomo CS Linepipe & Bends
Tag Numbers
The material contained in the attached document(s) is confidential and proprietary. The information contained
herein may be used only by the intended recipient(s) and only for the intended purpose. Unauthorized use or
distribution of the information contained in this document(s) is prohibited.
COMPANY: BP Mauritania Investments
CONTRACTOR: Mcdermott Subsea, Inc.
Limited and BP Senegal Investments Limited
Project No. E0660 Contract No. CW2184334

file://dallplmp10/plm/Adlib/Input/f1b3fb0f-4b48-48d0-9499-da17c407126d/Ap... 1/14/2020
 E0660-P10361121-H03-2001 (Rev 05)
MS002-076-PPL001-H03-2001 (Rev 05)
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 Inspection & Test Plan 
 THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
 
Revision History & Amendment Register

Rev.
Date Detailed Description of Change Ref. Section
No.
23 Aug 2019 1 Added “CS” on the document title Page 1 to 25
23 Aug 2019 1 Added “Sumitomo Corp” for customer. Page 1 of 25
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23 Aug 2019 1 Added row for PP/PIM and document approval. Section 1
23 Aug 2019 1 Added intervention points for SC, McDermott and BP. Page 4 to 24
23 Aug 2019 1 Added Chloride content test of rinse water 5.9
23 Aug 2019 1 Added “as per manufacturer’s data sheet”. 6.1
23 Aug 2019 1 Deleted “only during PQT”. 6.8
23 Aug 2019 1 Added “partly coated pipe” under Production. 7.5
23 Aug 2019 1 Updated requirement for colour band. “Colour band to be applied after OMS inspection”. 8.2
23 Aug 2019 1 Added bar code requirement. 8.3
Added “Pipes for OMS inspection (16” OD), the end caps may be installed after OMS
23 Aug 2019 1 9.1
inspection”.
Added “(For 6.625” OD and 30” OD) after Normal Temp FBE and “(For 16.75” OD) after
23 Aug 2019 1 11.2 a
High Temp FBE.
18 Oct 2019 2 Reference document MS002-MT-SPE-076-00005 updated to Rev. B03. Page 2 of 26
18 Oct 2019 2 Updated HOLD References Page 2 of 26
18 Oct 2019 2 PQT requirement updated as per MS002-MT-SPE-076-00005 Rev. B03. 3.1
Reference to Table A.1, A.2, A.3 and A.4 changed to Table A.2, A.3, A.4 and A.5 as per
18 Oct 2019 2 All relevant sections
MS002-MT-SPE-076-00005 Rev. B03.
18 Oct 2019 2 Amended McDermott and BP intervention pts as per comments dated 10th of Sep 2019. 3.1, 3.2
Amended McDermott intervention points to align with Sumitomo as discussed during the
18 Oct 2019 2 Page 8 to 16
PIM.
2.4, 2.6, 2.9, 11.2,
18 Oct 2019 2 Revised laboratory test report form number.
11.3
18 Oct 2019 2 Added UT gauge for wall thickness measurement. 4.2
Revised pre heat temperature after pre-wash as discussed during PIM and as per DVR No.
18 Oct 2019 2 4.6
E0660-P10361121-N09-2001.
Updated steel defect and irregularities removal requirement and added UT gauge for wall
18 Oct 2019 2 4.12
thickness measurement.
18 Oct 2019 2 Revised coating line speed tolerance to +/- 5 % as discussed during PIM. 6.8
Changed frequency from continuous to every pipe as per Table A.3 of MS002-MT-SPE-076-
18 Oct 2019 2 6.1
00005 Rev. B03.
Revised the coating roughness to minimum 80 microns as discussed during the PIM and as
18 Oct 2019 2 7.4
per revised Line Pipe Coating Specification MS002-MT-SPE-076-00005 Rev. B03
18 Oct 2019 2 Added details on repair qualification testing. 13.2
Amend reference document for MS002-MT-SPE-076-00021 Rev.B04 and MS002-PL-DAT- Reference
25 Nov 2019 3
076-00003 Rev. C03. Documents
Insert E0660-P10361121-N09-2003, DV 013 and E0660-P10361121-N09-2001, DV 011 in Reference
25 Nov 2019 3
Reference Documents. Documents
Hold References,
25 Nov 2019 3 Removed HOLD 1, 2, 4 and 5.
2.3, 2.5, 3.1, 4.6
Amend pipe size for PQT 16.75 inch OD x 32mm WT and Heat profile with 34mm WT. Heat
25 Nov 2019 3 3.1, 12.2
profile for 30.0 inch OD x 21 mm WT and 30.2 mm WT.
25 Nov 2019 3 Amend salt check before hot water wash and test using Elcometer 130. 4.3, 4.16
25 Nov 2019 3 Amend for adhesive thickness to be measured with the combination of FBE with adhesive. 7.2
25 Nov 2019 3 Amend Cutback requirement to 200 -10/+5 mm only for 30.0inch OD. 7.7, Figure 1
25 Nov 2019 3 Amend hookable end cap / bevel protector. 9.1
25 Nov 2019 3 Added Degree of Cure and Adhesion test for heat profile test. 12.1, 12.2
25 Nov 2019 3 Added surface preparation requirement for repair. 14.3, 14.4
23 Dec 2019 4 Added Holiday requirements as agreed during discussion with SC and McDermott 7.5

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 2 of 28 

 Inspection & Test Plan 
 THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
 
Reference Documents

MS002-MT-SPE-076-00005 Rev. B03, dated 11th September 2019, Line Pipe Coating Specification – Anti Corrosion Coating

MS002-PL-DAT-076-00001 Rev. C01, dated 09th April 2019, Anti Corrosion Line Pipe Coating Data Sheet.

MS002-MT-SPE-076-00021 Rev. B04, dated 05th September 2019, Specification for Concrete Weight Coating.
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MS002-PL-DAT-076-00003 Rev. C03, dated 19th September 2019, Line Pipe Concrete Coating Data Sheet.

ISO 21809-1:2011, Petroleum and Natural Gas Industries – External Coatings for Buried or Submerged Pipelines Used in
Pipeline Transportation Systems – Part 1: Polyolefin Coatings (3-layer PE and 3-layer PP)

Sumitomo Technical Clarification – Shawcor R5 - CS - 01-03-19

E0660-P10361121-N09-2003, DV 013 – Technical Query for PP Adhesive and PP Top Coat – Raw Material testing
requirement (Batch Certificate)

E0660-P10361121-N09-2001, DV 011 – Technical Query for Pre heat pipe temperature prior abrasive.

Hold References

Hold Reference Description / Reason for Hold Ref. Section

HOLD 1 Barcode sticker requirement. To be confirmed by customer. Section 8.3

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 3 of 28 

 Inspection & Test Plan 
 THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE

Table of Content

1. PPM/PIM AND DOCUMENTATION REQUIREMENT ................................................................................................... 5 
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2. RAW MATERIAL RECEIPT & VERIFICATION ................................................................................................................ 5 

3. PQT REQUIREMENT ................................................................................................................................................. 10 

4. INCOMING RACK AND SURFACE PREPARATION ...................................................................................................... 11 

5. CHEMICAL PRETREATMENT ..................................................................................................................................... 14 

6. 3LPP COATING – PREHEAT AND APPLICATION ........................................................................................................ 16 

7. 3LPP COATING INSPECTION AND TESTING .............................................................................................................. 17 

8. MARKING IDENTIFICATION ...................................................................................................................................... 19 

9. PIPE PRESERVATION ................................................................................................................................................ 20 

10. FIELD TESTING .......................................................................................................................................................... 20 

11. LABORATORY/ OUT OF LINE INSPECTION ................................................................................................................ 21 

12. RETEST ..................................................................................................................................................................... 24 

13. COATING REPAIRS .................................................................................................................................................... 25 

14. STRIPPING OF COATED PIPE .................................................................................................................................... 26 

15. EQUIPMENT CALIBRATION OR VERIFICATION ......................................................................................................... 27 

FIGURE 1. CUTBACK DETAILS ................................................................................................................................... 28 

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 4 of 28 

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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 1 PPM/PIM AND DOCUMENTATION APPROVAL

1.1 PPM/PIM Customer --- --- --- PPM/PIM to be conducted prior to project execution. H H H H MOM
comments
---
dated 15- ITP and
1.2 Approval of documentations Aug-2019 --- --- --- Approved ITP and MPS. H H H H
MPS

Section 2 RAW MATERIAL RECEIPT & VERIFICATION

2.1 Testing by FBE Powder Manufacturer
MS002-MT- 5, 5.2, Annex K of Every Every
a. Moisture content SPE-076- Table ≤ 0.6%
ISO 21809-1 batch batch
00005 A.3
Normal Temp FBE
ISO 21809-1 8.2.2, Tg shall be minimum 5 °C above maximum pipeline
Table design temperature with a minimum of 95 °C.
Minimum glass transition Annex D of Every Every
b. 3,
temperature (Tg2) (DSC analysis) * ISO 21809-1 batch batch
8.3.1 High Temp FBE
Table Tg shall be minimum 5 °C above maximum pipeline
6 design temperature of 105 °C.
Annex J of Every Every Within 20% of the nominal value specified by the
c. Gel Time at 205˚C ± 3˚C
ISO 21809-1 batch batch manufacturer (second) IRF 033 and
Batch
Annex N of Every Every Within ±0.05 of the manufacturer’s specified HR W/R W/R M/R certificate
d. Density from
ISO 21809-1 batch batch nominal value (g/l)
Manufacturer
MS002-MT- 5.2, As per manufacturer.
SPE-076- Table Every Every
e. IR spectra KBr Method IR spectrum in the region between 4000 cm-1 and
00005 A.3 batch batch
400 cm-1 to be provided.
MS002-MT- 5, 5.2 The batch certificate shall have following information:
SPE-076- Identification of the manufacturer
00005 Product identification
Every Every Batch identification
f. FBE batch certificate information ---
ISO 21809-1 8.3.1, batch batch
Date and place of manufacturing
Table
6 Shelf life

Note: * Curing condition (procedure as per manufacturer’s specification)

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 5 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

2.2 Incoming testing of FBE Powder

Annex K of ISO Each

a. Moisture content Each batch ≤ 0.6%
21809-1 batch
MS002-MT-
SPE-076- 5.2 At least 5˚C above maximum pipeline design HRC W W M/R LQF 07-2-9
00005 Annex D of ISO Each temperature i.e. 45 °C (6” OD), 113 °C (16” OD) and
b. DSC Analysis Each batch
21809-1 batch
75 °C (30” OD) with a minimum of 95˚C.

2.3 Testing by Adhesive manufacturer

MS002-MT- 5.3, ISO 527-2 or Each Each

a. Elongation at break at 23°C ± 2°C SPE-076- Table ≥ 400%, reported as typical value. 
ISO 527-3 batch batch
00005 A.4
Each Each
b. Density ISO 1183-1 Within manufacturer’s specification. 
ISO 21809-1 8.2.3, batch batch
Table Each Each
c. Melt flow rate ISO 1133-1 Within manufacturer’s specification. 
4, batch batch
8.3.1
Tensile yield strength at 23°C ± ISO 527-2 or Each Each
d. Table ≥ 12 MPa, reported as typical value. 
2°C. ISO 527-3 batch batch
6.
Charpy impact strength, notched ISO 179-1 or Each Each ≥ 3 kJ/m2, reported as typical value. 
e.
at minimum class temperature E0660- ISO 179-2 batch batch
P10361121- Each Each
f. Vicat softening temperature A/50 N09-2003 ISO 306 ≥ 115 ˚C, reported as typical value.  IRF 033 and
batch batch
Batch certificate
Each Each HR W/R W/R M/R from
g. Moisture / water content ISO 15512 ≤ 0.05% 
batch batch Manufacturer
MS002-MT- 5
SPE-076-
00005 Direct or
Each Each
h. Reactive site content 8.3.1, indirect As per manufacturer 
batch batch
ISO 21809-1 Table method
6

MS002-MT-
SPE-076- Each
i. Shelf life 5.3 --- Each bath As per manufacturer specified. 
00005 batch

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 6 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

MS002-MT- 5 The batch certificate shall have following

SPE-076- information: IRF 033 and
00005 Batch
Adhesive batch certificate Each Each Identification of the manufacturer
j. --- HRC R R M/R certificate
information batch batch Product identification from
ISO 21809-1 8.3.1,
Batch identification Manufacturer
Table
6 Date and place of manufacturing 

2.4 Receipt testing of Adhesive

Each
a. Melt flow index (2.16kg, 230˚C) - - ISO 1133 Each batch Within manufacturer’s specification (g/10 min). HNC W W M/R LQF 07-2-9
batch
2.5 Testing by Polypropylene (Topcoat) manufacturer
MS002-MT- 5.4,
SPE-076- Table
ISO 1183 (all
00005 A.5
parts) or Each Each
a. Density of the base resin ≥ 0.890 g/cm3
ASTM D792 or batch batch
ISO 21809-1 8.2.4,
ASTM D1505
Table
5
Each Each
b. Melt flow rate ISO 1133-1 Within manufacturer’s specification.
batch batch
Each Each ≥ 400%, reported as typical value.
c. Elongation at break at 23°C ± 2°C E0660-
ISO 527-2 or batch batch
P10361121-
Tensile yield strength at 23°C ± N09-2003 ISO 527-3 Each Each
d. ≥ 20 MPa, reported as typical value. IRF 033 and
2°C batch batch Batch certificate
HRC W W M/R from
Charpy impact strength, notched Each Each ≥ 3 kJ/m2, reported as typical value.
e. ISO 179-1 Manufacturer
at minimum class temperature batch batch
Each Each ≥ 130 ˚C, reported as typical value.
f. Vicat softening temperature A/50 ISO 306
batch batch
ISO 15512 or Each Each
g. Water content ≤ 0.05%
ISO 8130-7 batch batch
Each Each ≥ 60, reported as typical value.
h. Hardness Shore D ISO 868
batch batch
Oxidation induction time (intercept in ISO 11357 (all Each Each ≥ 30 min at 220˚C
i.
the tangent method) parts) batch batch
Annex G of ISO Each Each
j. UV resistance and thermal ageing ΔMFR ≤ 35, reported as typical value.
21809-1 batch batch

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 7 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

MS002-MT- 5 The batch certificate shall have following

SPE-076- information: IRF 033 and
00005
PP Topcoat Batch certificate Each Each Identification of the manufacturer Batch
k. --- HRC R R M/R
information batch batch Product identification certificate from
ISO 21809-1 8.3.1, Manufacturer
Batch identification
Table
6 Date and place of manufacturing
2.6 Incoming testing of Polypropylene (Topcoat)
Each Each
a. Melt flow index (2.16kg, 230˚C) --- --- ISO 1133 Within manufacturer’s specification (g/10 min) HRC W W M/R LQF 07-2-9
batch batch

IRF 033 and

Batch
Each Each
2.7 PP Rough/Sintercoat material --- --- --- Batch certificate from manufacturer HRC R R M/R certificate
batch batch from
Manufacturer

2.8 Testing by abrasive manufacturer

MS002-MT- 5.1 IRF 033 and
SPE-076- Batch
00005 Each Each Batch certificate from manufacturer and comply certificate
a. Abrasive Materials --- HRC R R M/R from
batch batch with ISO 11124 or ISO 11126.
Manufacturer
ISO 21809-1 10.1.2
2.9 Incoming Testing of Abrasive Materials
MS002-MT- 5.1
Each Each
a. Salt / chloride content SPE-076- ASTM D4940 Salt / chloride content < 100 ppm. HRC W W M/R LQF 07-2-9
batch batch
00005
2.10 Phosphoric Acid (Oakite 31) ISO 21809-1 10.1.2 --- Batch certificate from manufacturer HRC R R M/R
IRF 033 and
Batch
2.11 Repair Material – Two pack epoxy --- --- --- Each Each Batch certificate from manufacturer HRC R R M/R certificate
Batch batch from
Repair Material – PP Topcoat Manufacturer
2.12 --- --- --- Batch certificate from manufacturer HRC R R M/R
repair
MS002-MT- 5, 9 The containers or packages of material to be used
SPE-076- for coating shall be carefully handled to avoid any
Storage and handling of coating 00005 Each Each damage during loading, unloading and storage. All
2.13 --- VM R R M/R ---
materials material material material with damaged packaging, with expired
ISO 21809-1 8.4 shelf life, without full traceability or suspected
contamination/deterioration shall be rejected.

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 8 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Coating materials shall be clearly marked with the

following details as a minimum:
1. Name of manufacturer
MS002-MT- 2. Material identification
Coating Materials Identification / Each Each
2.14 SPE-076- 5 --- 3. Batch number VM M/R M/R M/R ---
Marking material material
00005 4. Date of manufacture
5. Shelf life
6. Recommended storage conditions
7. Hazardous information

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 9 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 3 PQT REQUIREMENT

PQT to be carried on:
1. 6.625 inch OD x 14.3 mm WT
2. 16.75 inch OD x 32 mm WT
Heat profile shall be qualified for 16.75 inch OD
x 34 mm WT.
3. 30.00 inch OD x 25.4 mm WT.
Heat profile shall be qualified for 30.00 inch OD
x 21 mm WT and 30.00 inch OD x 30.20 mm
WT

At least five pipes shall be coated during each size

MS002-MT- 6.1 of PQT pipes. The coated pipes shall consist of:
SPE-076- Table a. One pipe with FBE only.
00005 1 b. One pipe with FBE and PP adhesive.
c. Three pipes with 3LPP.
3.1 Coating qualification --- --- --- H H H W PQT Report
Heat traces for the lower wall thickness pipe will be
undertaken as part of PQT to determine if the coating
ISO 21809-1 9.1 line operating parameters need to be adjusted to
match the temperature profile shown by the higher
wall thickness.

Upon completion of PQT, a report shall be submitted

for client review and approval within 4 working days
of PQT completion, excluding results of long-term
testing (i.e. 28 day cathodic disbondment test) which
shall be submitted within 4 working days.

Production shall not start before PQT report is

approved.
Coated pipe and samples produced during PQT shall
MS002-MT-
be stored in a dedicated area under conditions
3.2 Coated pipe and sample storage SPE-076- 6.1 --- --- --- M H M M ---
agreed by Client until the end of offshore campaign
00005
for reference as required.

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 10 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 4 INCOMING RACK AND SURFACE PREPARATION

Record and confirm Pipe No, Heat No and Length.
Visual and TF07-2-1
All PQT Verify against Pipetrak.
4.1 Pipe identity --- --- computer pipe All pipes HC M/R M/R M/R (Computer
pipes Transfer the pipe identity to internal surface prior to
tracking Tracking)
blast cleaning.
MS002-MT- 8.1, Free from steel defect, oil, grease and other and
SPE-076- Table contaminants.
00005 A.2 All steel surface defect and irregularities shall be PQT PQT
removed by power sanding or grinding method W W
All PQT
ISO 21809-1 10.1.1, Visual All pipes approved by Client (To be qualified during PQT, if
pipes
Table any). Prod Prod RF 002
4.2 Visual inspection before blasting 8 VC M M M/R (as
If necessary, the pipe shall be cleaned in applicable)
accordance with the requirements of SSPC-SP1.
Remaining wall thickness of ground areas shall be
Every Every
checked after treatment and not reduce the wall
UT gauge ground ground W W
thickness below the specified minimum wall thickness
area area
of pipe.
Less than 2µg/cm².

Note:
Salt test paper must be fully wetted prior to insertion PQT PQT
MS002-MT- Elcometer W W
All PQT Start of shift into the Elcometer 130
Salt level check before hot water SPE-076- 8.1, 130 pipes and 1 pipe
4.3 00005 Table HNC M/R QF07-2-1
wash SSPC Guide (at each in 20 at In case the salt content is not met, pipe shall be Prod Prod
A.2
15 end) each end pressure washed in conformance with NACE WJ-4 or WFO WFO
Minutes of better, with potable water not exceeding 250 ppm M M
KOM 04 Nov soluble chloride ion concentration, until compliant
2019 with less than 2 µg/cm2.This may be performed
offline.
Table WFO WFO
4.4 Pipe Prewash using hot water Visual All pipes Every pipe Full coverage V M --
A.2 M M
MS002-MT- Table
SPE-076- A.2
00005 Start of
Table Start of
Whirling shift, Air temperature shall be greater than 10 °C.
shift, then WFO WFO
4.5 Environmental condition ISO 21809-1 8 Hygrometer & then RH less than 85%. HC M/R QF07-2-1
max. 4 M M
RH Calculator max. 4 Record dew pint
hours
hours

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 11 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

MS002-MT- 8.2,
SPE-076- Table
PQT PQT
00005 A.2
W W
Start of Pipe preheating shall be 45 – 65 °C
Pipe temperature after prewash prior Contact All PQT
4.6 ISO 21809-1 10.1.1, shift, then 1 Pipe surface temperature is at least 5 °C above dew HNC M/R QF07-2-1
to blasting Pyrometer pipes Prod Prod
Table8 per hour point.
WFO WFO
E0660-
/M /M
P10361121-
N09-2001
Start of
Start of
MS002-MT- shift,
Table Sieve shift, then
4.7 Abrasive check – Sieve analysis SPE-076- then Less than 5% fines and pass sieve size requirement HNC W W M/R QF07-2-2
A.2 (ISO 11125-2) max. 4
00005 max. 4
hours
hours
MS002-MT- 8.2 Flotation on
4.8 Abrasive check (for oil) SPE-076- At start of No oil contamination HNC W W M/R QF07-2-2
water At start shift or any
00005
Absorbent of PQT changes of
4.9 Abrasive check (for water) abrasive No water contamination HNC W W M/R QF07-2-2
ISO 21809-1 10.1.2 paper
MS002-MT- 5.1,
SPE-076- 8.2,
Start of
00005 Table
shift,
A.2 Once per
4.10 Abrasive – Salt / Chloride Content ASTM D4940 then Less than or equal to 60 µS/cm HNC W W M/R QF07-2-2
shift
max. 4
ISO 21809-1 10.1.2,
hours
Table
8

Start of
Start of
shift, then
MS002-MT- shift,
Table max. 1 per
4.11 Compressed air SPE-076- ASTM D4285 then No oil or water contamination. HNC W W M/R QF07-2-1
A.2 hour plus
00005 max. 1
after any
per hour
stoppage

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 12 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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MS002-MT- 8.1, No defect or irregularities.

SPE-076- 8.2, All steel surface defect and irregularities shall be
00005 Table removed by power sanding or grinding method PQT PQT
A.2 approved by Client (To be qualified during PQT, if
W W
any).
All PQT
ISO 21809-1 10.1.2, Visual All pipes
pipes Prod Prod
Table The maximum allowable area of grinding shall be 10
cm2 per metre of pipe length or 0.5% of the pipe WFO WFO RF 002
8 /M /M
4.12 Visual inspection on blasted surface surface area, whichever is lower. If the grinding area HVC M/R (if
required exceeds these limits, the pipe shall be applicable)
re-blasted.
Remaining wall thickness of ground areas shall be
checked after treatment and not reduce the wall
Every Every
thickness below the specified minimum wall
UT gauge ground ground W W
thickness of pipe. This is applicable for stone
area area
grinding only, not applicable for cosmetic grinding
using sanding disc.
MS002-MT- 8.2, PQT PQT
SPE-076- Table All pipes W W
00005 A.2 All PQT (record
4.13 Surface cleanliness ISO 8501-1 Minimum Sa 2½, HVC M/R QF07-2-1
pipes once per Prod Prod
ISO 21809-1 10.1.2, hour) WFO WFO
10.1.3, /M /M
10.2.2
Table PQT PQT
8 First 5 W W
All PQT pipes after
4.14 Dust level ISO 8502-3 Rating 2 or better HNC M/R QF07-2-3
pipes start-up, Prod Prod
then 1 in 20 WFO WFO
/M /M
MS002-MT- 8.2, 50 to 100 µm
SPE-076- Table
PQT PQT
00005 A.2 Note:
W W
ISO 8503-4, Start of Damage on the surface profile exceeding 250 cm2 (40
All PQT
4.15 Surface profile ISO 21809-1 10.1.2, shift, then in2) in total area or contamination of the steel surface HVC M/R QF07-2-1
Profilometer pipes Prod Prod
Table every hour are not acceptable and shall be reason for pipe
rejection and reprocessing. Pipe damage not WFO WFO
8
exceeding 250 cm2 (40 in2) in total area shall be /M /M
repaired to reinstate surface profile.

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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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MS002-MT- 8.3
PQT PQT
SPE-076-
Elcometer130 All PQT Start of shift W W
00005
Salt level check (after blast) – if pipes and 1 pipe
4.16 10.1.4, SSPC Guide Less than 2 µg/cm². HNC M/R QF07-2-1
surface pre-treatment is not used. (at each in 20 at Prod Prod
ISO 21809-1 Table 15 end) each end WFO WFO
8
/M /M
PQT PQT
W W
MS002-MT- Record blasting line speed during PQT.
At start Twice per
4.17 Blasting parameters SPE-076- 8 Visual Blasting speed during production shall be within ± HNC M/R QF07-2-1
of PQT shift Prod Prod
00005 10% of result during PQT.
WFO WFO
/M /M
Not more than 4 hours.
No oxidation, tarnishing or contamination on blasted
pipe.
MS002-MT-
All PQT
4.18 Time interval after blasting to coating SPE-076- 8, 8.2 Monitor All pipes M M M M ---
pipes Note: If the time interval exceeds 4 hours or
00005
oxidation, tarnishing or contamination are detected,
the pipe shall be reprocessed.

MS002-MT-
All PQT Secured coupling insertion and no damage on the
4.19 Pipe coupling insertion SPE-076- 8 Visual All pipes VM M M M ---
pipes bevel.
00005

Section 5 CHEMICAL PRETREATMENT

MS002-MT- 8.3, At make-up
At make-
SPE-076- Table of fresh
Titration up of 5 to 20% by volume as per manufacturer’s
5.1 Acid concentration 00005 A.2 solution and HMC W M M/R QF07-2-1
method fresh recommendation.
then once
solution
ISO 21809-1 10.1.4 per shift
MS002-MT- 8.3, PQT PQT
SPE-076- Table W W
00005 A.2 Start of shift
Every
5.2 Pipe temperature Pyrometer and 1 pipe Record HMC M/R QF07-2-1
pipe Prod Prod
in 20
ISO 21809-1 10.1.4 WFO WFO
/M /M

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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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5.3 Acid coverage Visual 100% acid coverage HMC V M M/R QF07-2-1

MS002-MT- 8.3, PQT PQT

SPE-076- Table W W
Start of shift
00005 A.2 Every
5.4 Dwell time Stopwatch and 1 pipe HMC M/R QF07-2-1
pipe
in 20 Prod Prod
ISO 21809-1 10.1.4
M M

pH paper/ pH Every
5.5 pH of pipe surface before rinse 1 to 2 HMC M/R QF07-2-1
meter pipe PQT PQT
W W
MS002-MT- 8.3, Start of shift
SPE-076- Table and 1 pipe 6 to 7 Prod Prod
00005 A.2 pH paper/ pH Every in 20
5.6 pH of pipe surface after rinse HMC WFO WFO M/R QF07-2-1
ISO 21809-1 10.1.4 meter pipe Note:
/M /M
The pH shall not be lower than the pH RO water
TC C1
MS002-MT- 8.3
pH paper/ pH Once per
5.7 pH of rinse water SPE-076- At start Record. HMC W W M/R QF07-2-1
meter shift
00005
MS002-MT- 8.3
SPE-076- Start of shift
Pressure Every WFO WFO
5.8 Rinse water pressure 00005 and 1 pipe Minimum 1200 psi HMC M/R QF07-2-1
gauge pipe M M
10.1.4 in 20
ISO 21809-1
Customer
comment CSN Kit or At start Once per
5.9 Chloride content of rinse water --- Max 50 ppm HNC W W M/R QF07-2-1
dated 15- TDS Meter of PQT day
Aug-2019

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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 6 3LPP COATING – PREHEAT AND APPLICATION

232 – 250 °C. Max 260 °C, as per manufacturer’s
recommendation.

MS002-MT- 8, 8.4, No discoloration or contamination of the pipe

SPE-076- Table IR Pyrometer surface after heating.
Every WFO WFO
6.1 Heating – Pipe temperature 00005 A.3 /Contact Every pipe HNC M/R QF07-2-4
pipe /M /M
pyrometer
Note: Temperature of heating to be recorded
ISO 21809-1 10.2.1
during PQT. The heating temperature during
production shall be within ± 5% of result during
PQT.
Table Every
6.2 Adhesive application A.4 Visual Every pipe Adhesive to be applied before FBE gels. VM VM M M ---
pipe

Intercoat time MS002-MT-

SPE-076- At start Twice per
6.3 (The time after FBE application and 8.5 Stopwatch Record. HNC M/R M/R M/R QF07-2-4
00005 of PQT shift
before adhesive application)
Time interval between adhesive At start Twice per
6.4 8.6 Stopwatch Record. HNC M/R M/R M/R QF07-2-4
application and PP application of PQT shift
MS002-MT- 8.6
SPE-076-
00005 Every 1 200 – 240 °C. WFO WFO
6.5 PP Extrusion temperature IR Pyrometer Once HNC M/R QF07-2-4
hour /M /M
Table
ISO 21809-1 8
MS002-MT-
WFO WFO
6.6 Sintercoat / Roughcoat application SPE-076- 8.7 Visual All pipes All pipes Full coverage VM M ---
/M /M
00005
MS002-MT- 8.6
SPE-076-
00005
Contact All PQT < 80 °C.
6.7 Quenching ISO 21809-1 10.2.4 All pipes M M M M/R QF07-2-4
pyrometer pipes

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 16 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

The following parameter during production shall be

All PQT Start of within ± 5% of result during PQT:
8, 8.5, Pipes shift, then
MS002-MT- Coating line speed
8.6, as required WFO
6.8 Coating parameters SPE-076- Visual HNC M/R M/R QF07-2-4
Table based on The following parameters to be recorded. M/R
00005
A.3 At start QC Pressure
of PQT feedback PP extruder settings
PP die settings

Section 7 3LPP COATING INSPECTION AND TESTING

MS002-MT- Table
SPE-076- A.3 1 FBE Start of shift
00005 ISO 21809-1 pipe and after
10.2.2, Annex A (Min. 6 stoppage
7.1 FBE thickness 250 – 450 µm. HDC W W M/R QF07-2-5
ISO 21809-1 Table equidistan (Min. 4
9, ISO 2808 t representativ
Annex locations) e locations)
A
MS002-MT- Table 1 FBE &
Adhesive thickness SPE-076- A.3 Adhesive Start of shift
00005 ISO 21809-1 coated and after
Adhesive thickness to be measured 10.2.3, Annex A pipe stoppage 200 – 400 µm.
7.2 ISO 21809-1 Table HDC W W M/R QF07-2-5
with the combination of FBE with (Min. 6 (Min. 4
adhesive instead of measuring each 9, ISO 2808 equidistan representativ
thickness separately. Annex t e locations)
A
locations)
MS002-MT- Table First 10
SPE-076- 1, pipes at start
00005 The total coating thickness as following:
Table up or a
A.4 6.625 inch OD
All PQT break in
MS002-PL- Minimum 2.8 mm
pipes production
DAT-076- Table ISO 21809-1 (Minimum (Min. 10
00001 3, 4, 6 Annex A 16.75 inch OD
7.3 Total thickness of coating 6 equidistant HDC W W M/R QF07-2-5
Minimum 3.8 mm
equidistan locations)
ISO 21809-1 10.2.4, ISO 2808
t Then after
Table 30 inch OD
2, locations) every 20
Minimum 3.8 mm
Table pipes and at
9 end of shift
(Min. 4
Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 17 of 28 
 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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representa
tive
locations)
Testex tape
MS002-MT- All PQT Once per Full coverage.
7.4 Sintercoat roughness SPE-076- 8.7 HDC W W M/R QF07-2-5
Visual pipes shift Minimum 80 µm.
00005
standard
MS002-MT- Table The number of holidays shall not exceed the
SPE-076- A.3 following:
00005
Start of shift 1 holiday per metre length of FBE coated
ISO 21809-2 and after pipe/partly coated. Example: 12 holidays for 12.2 m
ISO 21809-2 1 FBE
7.5 Holiday detection (FBE) stoppage coated pipe. HNC W W M/R QF07-2-5
pipe
5V/µm (partly
coated pipe) If holidays are more than the specified above, pipe
and process will be investigated. Another pipe will
be coated until the criteria is achieved.
MS002-MT- Table
SPE-076- A.3 PQT PQT
00005 All PQT W W
ISO 21809-1 pipes Final accepted coating shall be free from holiday
7.6 Holiday detection on 3LPP coating All pipes HNC M/R QF07-2-5
ISO 21809-1 Table Annex B (Full Refer to repair section on repair criteria. Prod Prod
7, system) WFO WFO
Table /M /M
9
MS002-MT- 8.8
SPE-076-
00005

MS002-MT- 9.6 Cutback length and FBE toe refer to Figure 1

SPE-076-
PQT PQT
00021 PP chamfer angle: < 30° (20° - 30°)
W W
Visual and All PQT
7.7 Cutback MS002-PL- Table measuring 1/hour Note: HNC M/R QF07-2-5
pipes Prod Prod
DAT-076- 3 tape Any adhesive residue or minor scratch / damage
WFO WFO
00003 on FBE toe not exposing steel is acceptable.
/M /M
Repair is required for FBE toe damage exposing
TC C2, steel.
C18

ISO 21809-1 10.3,

Table

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 18 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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MS002-MT- 8.10,
All PQT WFO
7.8 Residual magnetism SPE-076- Table Gauss meter All pipes Maximum 20 Gauss HNC M/R M/R QF07-2-5
00005 A.5 pipes /M

Section 8 MARKING IDENTIFICATION

3LPP without concrete coating
All 3LPP only coated pipe shall be marked as
following:
Project Name
Customer Name
Pipe Size,
Pipe No, Length, Heat No
Type of coating
MS002-MT- Date of coating
SPE-076- 8.9 All PQT PT Bredero Shaw Indonesia
WFO
8.1 Marking 00005 Visual All pipes Note: HVM M/R M/R ---
pipes /MR
Marking to be applied within 2 m of the pipe end.
ISO 21809-1 Pipe identity shall be maintained throughout
13
handling, preparation and coating process.
The colour of paint markings shall contrast with
background of coating.

3LPP with concrete coating

For the pipe to be concrete coated, the marking to
be applied as following:
Pipe No, Heat No, Length.
All PQT Colour band to be applied after OMS inspection. W/M/
8.2 Colour Band --- --- Visual All pipes HVM M/R M/R ---
pipes Refer to OMS ITP for details. R

Customer
comments All PQT 2 Bar code stickers attached at both pipe ends W/M/
8.3 Bar code sticker --- Visual All pipes HVM M/R M/R ---
dated 15- pipes 180° apart. [HOLD 1] R
Aug-2019

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 19 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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Section 9 PIPE PRESERVATION

MS002-MT- 11 Hookable end caps / bevel protector to be installed
SPE-076- after coating and inspection for end damage. internal
00005 bore contamination are completed and before
All PQT
9.1 End caps installation Visual All pipes handling activities for storage. HTC M/R M/R M/R ---
MS002-MM- 6 item pipes
PRO-076- vii Pipes for OMS inspection (16” OD), the end caps
00002
may be installed after OMS inspection.

Section 10 FIELD TESTING

MS002-MT- Table
SPE-076- A.3
00005 Start of shift
ISO 21809-2 1 FBE
10.1 Adhesion (FBE only) and after Rating 1 to 2. HTC W W M/R QF07-2-8
TC C5 Annex A.4 pipe
stoppage

MS002-MT- Tale ≥ 25 N/mm

SPE-076- A.5 ISO 21809-1
00005 Annex C Note:
Failure mode shall occur at adhesive/FBE or HTC W W M/R QF07-2-8
ISO 21809-1 11, 23 ± 2˚C at adhesive /PP interfaces.
Table both ends Failure mode at the FBE to steel interface shall be
7, One pipe
All PQT deemed as total failure of the system.
10.3 Peel strength (on 3LPP coated pipe) Table per 500
9 pipes ≥ 8 N/mm
coated
ISO 21809-1
Annex C Note:
Failure mode shall occur at adhesive/FBE or HTC W W M/R QF07-2-8
90 ± 2˚C at adhesive /PP interfaces.
both ends Failure mode at the FBE to steel interface shall be
deemed as total failure of the system.

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 20 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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Section 11 LABORATORY/ OUT OF LINE INSPECTION

Production samples for destructive testing shall be
obtained from test rings from which panels or
MS002-MT- additional rings can be cut as required.
11.1 Ring sample SPE-076- 10.3 Visual --- --- Pipes where the test rings are taken shall have the --- M M M/R ---
00005 weld bevel and coating cutback reinstated and the
pipe shall be marked. Test rings shall be minimum
450 mm (18 in) long.
11.2 Testing on FBE Pipe
Normal Temp FBE (For 6.625” OD and 30” OD)
First pipe Tg4 - Tg3 = -2°C to +3°C
in the Tg2 greater than 95°C
MS002-MT- DSC Machine 1 FBE Purchase
Table HT
a. Degree of cure (FBE pipe) SPE-076- ISO 21809-1 W W M/R LQF07-2-9
A.3 pipe Order and High Temp FBE (For 16.75” OD) C
00005 Annex D
then 1 per Tg2, Tg3 and Tg4 greater or equal to Tg as per
shift manufacturer specification
Tg4-Tg3 less than or equal to 3°C.
11.3 Testing on 3LPP Coated Pipe

MS002-MT- Table
SPE-076- A.5 ISO 21809-1 At 23 ± 3 °C
00005 Annex F All Max. 0.1 mm.
One pipe HT
a. Penetration (indentation) Table PQT W W M/R LQF07-2-9
per shift C
ISO 21809-1 7 at 23 ± 3˚C pipe At 90 ± 2 °C
Table and 90 ± 2˚C Max. 0.3 mm.
9
MS002-MT- ISO 21809-1 All One per ≥ 10 J/mm.
Table HT
b. Impact resistance SPE-076- Annex E PQT 500 30 locations without penetration or loss of adhesion W W M/R LQF07-2-9
A.5 C
00005 at 23 ± 3˚C pipe pipes of coating.

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 21 of 28 

 
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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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Samples of
coating
removed from No more than 10% of sectioned area taken up by
MS002-MT- Table pipe and All One per
air entrapment. HT
c. Air entrapment SPE-076- A.4 sectioned. PQT 500 W W M/R LQF07-2-9
No more than 10% of thickness occupied by air. C
00005 Sections pipe pipes
examined No link up of air voids.
under X40
magnification
MS002-MT- Table
SPE-076- A.5
00005 All One per
Table ISO 21809-1 HT
d. Flexibility PQT 500 No cracking at 2.0º per pipe diameter length W W M/R LQF07-2-9
ISO 21809-1 7 Annex I C
pipe pipes
Table
9
In 3% NaCl,
-1.5V for 28 All
days, Less than 15 mm disbondment average radius HT
PQT --- W W M/R LQF07-2-9
at 90 ± 2°C, disbondment. C
pipe
ISO 21809-1
Annex H
In 3% NaCl,
-1.5V for 28 All
MS002-MT-
Table days, Less than 6 mm disbondment average radius HT
e. Cathodic disbondment SPE-076- PQT --- W W M/R LQF07-2-9
A.5 at 23 ± 2°C, disbondment. C
00005 pipe
ISO 21809-1
Annex H
In 3% NaCl,
-3.5V for 24 All One per
hours, Less than 6 mm disbondment average radius HT
PQT 500 W W M/R LQF07-2-9
at 65 ± 2°C, disbondment. C
pipe pipes
ISO 21809-1
Annex H
MS002-MT- Table 28 days test
SPE-076- A.5 80 °C ± 3 °C, One HT
--- Average ≤ 2 and maximum ≤ 3. W W M/R LQF07-2-9
00005 ISO 21809-1 pipe C
Annex M
f. Hot water immersion test
ISO 21809-1 11, 48 hours test One per
Table 80 °C ± 3 °C, One HT
500 Average ≤ 2 and maximum ≤ 3. W W M/R LQF07-2-9
7 ISO 21809-1 pipe C
pipes
Annex M

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Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

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ISO 527-2 or Each PP HT

g. Elongation at break 11, Once ≥ 400% W W M/R LQF07-2-9
527-3 batch C
Table
In process degradation of PP ISO 21809-1 7, ≤ 35% ΔMFR (virgin compounded granulate before
Table 1st pipe HT
h. (Product stability during application ISO 1133 Once application/ coating after application of the same W W M/R LQF07-2-9
9 per shift C
of the PP top layer process) batch)

Section 12 FIELD AND LAB TESTING FOR PIPES UNDER HEAT PROFILE QUALIFICATION
MS002-MT- Table
SPE-076- A.3
00005
ISO 21809-2 1 FBE
12.1 Adhesion (FBE) TC C5 -- Rating 1 to 2. HTC W W M/R QF07-2-8
Annex A.4 pipe
Minutes KOM
date 04 Nov
2019
Normal Temp FBE (For 30” OD x 21 mm and 30.2
mm WT)
Tg4 - Tg3 = -2°C to +3°C
Minutes KOM DSC Machine Tg2 greater than 95°C
1 FBE
12.2 Degree of cure (FBE) date 04 Nov -- ISO 21809-1 -- HTC W W M/R QF07-2-9
pipe
2019 Annex D 1 High Temp FBE (For 16.75” OD x 34 mm WT)
Tg2, Tg3 and Tg4 greater or equal to Tg as per
manufacturer specification
Tg4-Tg3 less than or equal to 3°C.

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 23 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 13 RETEST
If a production-coated pipe fails to conform to
acceptance criteria for a specified test, pipe length
shall be rejected, clearly marked and quarantined
unless approved otherwise by Client.

Pipe coated immediately before and after failed pipe

in the same production run shall be tested in
conformance to PQT as follows:
If both pipes pass the required tests, the
remaining pipe in that production run shall be
accepted and no further tests shall be performed
for that intervention.
MS002-MT- 10.3 If either pipe fails to conform to this specification,
SPE-076- a test schedule shall be provided for client RF 002
All affected
31.1 Retesting 00005 -- -- approval to quarantine pipes produced since last NHC H H W (as
pipes
acceptable test results. Test 1 in 20 of the applicable)
ISO 21809-1 11.2 quarantined pipes to determine which items
conform to this specification and proceed as
follows:
1. If the pipe passes, then all 20 pipes are
accepted and next lot of 20 quarantined
pipes are tested.
2. If the tested pipe fails, then all 20 pipes
are rejected and next lot of 20
quarantined pipes are tested.

Quarantined pipes will be reviewed by Client to

determine if repair or stripping and re-coating is
required.

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 24 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 14 COATING REPAIRS

MS002-MT- 9 Number of coated pipes requiring coating repairs
SPE-076- shall not exceed 5% of the total number of pipes
00005 coated.
The coating process > 5% shall be stopped, and the
TC C3 root cause investigated to rectify the problem.

ISO 21809-1 12, Each All coating damage, whether a result of application
14.1 Repair criteria Table Visual Once or testing within the following criteria shall be HVC H H W QF07-2-10
repair
9 repaired.

Records for each repair shall be kept of operator’s

name, material batch number, environmental
conditions and pipe identification number. Pipes with
coating repairs shall not be loaded until the repair
coating has cured.
The following tests shall be performed during
qualification:
a) Visual inspection.
b) Holiday detection.
c) Adhesion test – as per Item 10.1 of this ITP.
MS002-MT- One
9, d) Cathodic disbondment test - 24 hrs. test as per QF07-2-10 /
14.2 Repair Qualification SPE-076- -- -- HC H H W
6.1 repair Item 11.3 e of this ITP. PQT report
00005
e) Hot water immersion test. - 48 hrs test as per Item
11.3 f of this ITP.

The operators performed the repair shall be qualified

and trained to allow the repair.
Pyrometer,
Pipe surface temperature, dew point whirling Once Each Surface temperature shall be higher than 10°C,
14.3 -- -- HC H H W QF07-2-10
and relative humidity hygrometer & repair repair record dew point, RH <85%
RH calculator
Cleanliness of exposed steel (as Visual, ISO Each Each
14.4 -- -- Minimum Sa 2 ½ HC H H W QF07-2-10
applicable) 8501-1 repair repair
9
MS002-MT-
SPE-076-
ISO 21809-1 Each
14.5 Holiday check of repaired area 00005 Once Free from holiday HNC W W W QF07-2-10
Annex B repair
Table
ISO 21809-1 8

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 25 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

MS002-MT- 9 ISO 21809-1 Each

14.6 Thickness check of repaired area SPE-076- Annex A Once As per section 7.3 HNC W W W QF07-2-10
repair
00005 ISO 2808
--- --- Each
14.7 Visual check of repaired area Visual Once Uniform HNC W W W QF07-2-10
repair

Section 15 STRIPPING OF COATED PIPE

MS002-MT- 9 Coated pipes shall be stripped and re-coated if:
SPE-076- The pipe presents coating damage resulting in
00005 exposure of FBE coating and/or steel substrate.
(subjected to Client decision).
TC 3 All affected The total area of damaged coating exceeds 0.1%
15.1 Stripping Criteria Visual --- of the total surface area of any pipe length. HVC W W W ---
pipes
The maximum allowable area of 25 cm2 (4 in2)
for individual damage is exceeded

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 26 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Section 16 EQUIPMENT CALIBRATION OR VERIFICATION

At
Contact start At start HN
16.1 IR pyrometer --- --- Adjusted to contact pyrometer's reading W W M/R QF500-1
pyrometer of of shift C
PQT
At
Thermo-meter start At start HN
17.2 Contact Pyrometer --- --- Adjustable to ±5% from target temperature W W M/R QF500-1
Calibrator of of shift C
PQT
At
MS002-MT- start Every
Thickness HD
17.3 Thickness Gauge SPE-076- 10.1 Adjustable to ±5% from target thickness W W M/R QF500-1
shims of hour C
00005
PQT
Once
at
ISO 21809-1 At start Adjustable to ±10% of desired voltage using HN
17.4 Holiday Detector --- --- start W W M/R QF500-1
Annex B of shift Voltmeter. C
of
PQT
At
Roughness start At start HD
17.5 Profilometer --- --- Adjustable to ±5% of desired roughness W W M/R QF500-1
Standard of of shift C
PQT
At
start At start
17.6 Measuring Tape --- --- Visual Marking and numbering still legible VC W W M/R QF500-1
of of shift
PQT
Note:
Valid calibration certificates shall be provided to Client for PQT and production.

C Record & Raise Documents H Hold Point N Non-Destructive Testing V Visual Inspection S Surveillance
Legend D Dimensional Inspection I Random Inspection R Review W Witness
WF
E Examine / Endorse Documents M Monitor T Destructive Testing Witness First Of
O

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 27 of 28 

 
Uncontrolled Document - Destroy after Review

Inspection & Test Plan – THREE LAYER POLYPROPYLENE COATING FOR CS LINEPIPE 
Customer:  Project:  BS Project No: 
Sumitomo Corporation  BP Tortue  17‐0102 

Reference Document   Frequency (verify / record)  Verification & Documentation     

Item  Activity  Test Method  Requirement / Acceptance Criteria  Document/ 
Doc No.  Clause  PQT  Production  BSI  SC  McD  BP     
Report 

Figure 1. Cutback Details

Cutback Length (Table 1)

Chamfer < 30° (20°- 30°)
FBE toe (Table 1)

Figure 1. Cutback Details

Table 1

Pipe size Cutback FBE toe

30.0 inch OD 200mm (-10 + 5mm) 5mm (-0/+10mm)
16.75 inch OD 300 mm (-0 / +20mm) 10 – 25mm
6.625 inch OD 300 mm (-0 / +20mm) 10 – 25mm

Document Number:  ITP 07‐2  Revision Number:  4  Revision Date:  23 Dec 2019  Page 28 of 28