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ZXDU68 W201 (V5 0) DC Power System Product Description (For Guatemala DC1) Manual Rect ZTE
ZXDU68 W201 (V5 0) DC Power System Product Description (For Guatemala DC1) Manual Rect ZTE
DC Power System
Product Description
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn
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Copyright © 2015 ZTE CORPORATION.
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Revision History
II
Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers
Chapter/Appendix Summary
Chapter 2, Configuration List Describes the configuration list of the ZXDU68 W201 system.
Chapter 3, System Structure Describes the system structure, power supply chassis, ZXD3000
and Components (V5.0) or ZXD3000 (V5.5) rectifiers, Centralized Interface Unit (CSU),
and signal interfaces unit.
Chapter 4, Rectifier Describes the ZXD3000 (V5.0) rectifier and ZXD3000(V5.5) rectifier
Specifications specifications, including technical specifications, input features, output
features and the feature of power decrease with high temperature.
Chapter 5, Technical Describes the technical specifications of the ZXDU68 W201 system.
Specifications
Appendix A, Alarm List Describes the alarm names, default alarm levels and output relays.
Appendix B, Electrical Provides the electrical connection diagram of the ZXDU68 W201
Connection Diagram system.
Conventions
This manual uses the following typographical conventions:
II
1-1
1-2
Component Configuration
AC SPD Class C
2-1
2-2
Figure 3-1 External View and Dimensions of the ZXDU68 W201 System
• Unit: mm
3-1
Item Description
3-2
Component Description
AC distribution unit Provides AC power distribution and AC input surge protection. For
the further details, refer to "Table 3-3".
Power supply chassis Provides power output distribution and converts AC to DC. For the
further details, refer to "3.2 Power Supply Chassis".
Heat exchanger For heat dissipation of the power and communications equipment
space.
GND busbar Connects RTN cables of DC loads and positive cables of battery
packs.
AC Distribution Unit
For the structure of AC distribution unit, see Figure 3-3.
AC SPD AC surge protection Provides surge protection for the AC input power.
device
3-3
Component Description
DC distribution unit Provides battery input, DC output and DC output surge protection.
For the further details, refer to Table 3-5.
Signal Interface Unit Provides multiple interfaces for supervision and networking. For
the further details, refer to "3.5 Signal Interface Unit".
Centralized Supervision Unit Collects the power device operation data and manages the
power device. For the further details, refer to "3.4 Centralized
Supervision Unit".
DC Distribution Unit
For the structure of DC distribution unit, see Figure 3-5.
3-4
BATT1, BATT2 Battery input circuit Controls the connection and disconnection of a
breakers battery circuit.
LLVD1 RST LLVD1 RST button Used to close the LLVD1 contactor to connect the
LLVD1 DC output branches.
BLVD RST BLVD RST button Used to close the BLVD contactor to connect the
battery branches.
External View
For the external view of the ZXD3000 (V5.0/V5.0R03) rectifier, see Figure 3-6.
3-5
For the external view of the ZXD3000 (V5.5) rectifier, see Figure 3-7.
Indicator
Operational Status
Power Run Alarm Fault
• "-" means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 3-8. For a description of the pin definitions, refer to Table 3-7.
The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 W201 power system.
3-6
- 13 - Reserved
Hot-plug pins 37, 38 Hot-plug pin (+) Prevent sparks when a rectifier is installed into
the ZXDU68 W201 system.
39, 40 Hot-plug pin (-)
Functions
l Management
3-7
External View
For the external view of the CSU500A/CSU500B, see Figure 3-9.
Interfaces
l USB interface
à Supports USB flash drives but does not support SD card or other portable storage
devices, such as portable hard disks, MP3 or MP4.
à The system format of the USB files is FAT.
l RJ45 Ethernet interface
à The Ethernet interface rate is 10M/100M (adaptive).
3-8
Indicators
The indicators display the operational status of the CSU and the system. For a description
of indicators, refer to Table 3-8.
Indicator
Operational Status
Power Run Alarm
• "-" means that the status of the indicator is not relevant to the condition.
Buttons
User can query the information and set the parameters through the menu buttons.
For a description of the functions of CSU buttons, refer to Table 3-9.
<▲+Ent> – The user needs to press the ▲ button and the Ent
button at the same time, it displays help information
of the current menu.
3-9
The SIB provides various supervision interfaces including input and output relay
interfaces, background communication interfaces, and environment detection interfaces.
For the layout of the interfaces on the SIB, see Figure 3-11.
3-10
3-11
X4 In-relay 3, 4 The user can customize the alarm for in-relay 3 through the
supervision unit. By default, the alarm name is "In-Relay-3#",
the normal status is "Close", the alarm status is "Open", and
the alarm level is "Mask" (no alarm).
X18 CSU fault out-relay Output relay for the CSU fault.
Communication Interfaces
X11 RS232 communication X11 and X13 cannot be used at the same time.
X13 RS485 communication X11 and X13 cannot be used at the same time.
(multiplex)
3-12
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 ± 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold – the return
difference.
The AC input over-voltage threshold is (295 ± 5) V and the return difference ranges from
5 V to 10 V.
4-1
Power Limit
The rectifier limits its output power according to the input voltage.
See Figure 4-1 for the power limit feature of the rectifier when the following conditions are
met.
l Environment temperature: -25 °C to 55 °C
l Output voltage of the rectifier: 48 V to 59.5 V
For the relationship between the AC input voltage and the output power, refer to Table 4-1.
≤ (85 ± 5) V 0
> (295 ± 5) V 0
4-2
As shown in Figure 4-2, the output features of the rectifier can be concluded as follows:
l When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
l When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
l When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 °C to +55 °C and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
For the feature of power decrease with high temperature, see Figure 4-3.
4-3
4-4
Overvoltage Protection
When the AC input voltage is higher than the configured overvoltage protection threshold,
overvoltage protection is enabled. The ZXDU68 W201 rectifier is shut down, there is
no output current, and the alarm indicator is lit. When the voltage decreases to the
overvoltage restoration threshold, the ZXDU68 W201 rectifier automatically resumes
operating properly.
The overvoltage protection threshold of the ZXDU68 W201 rectifier is 300 V±5 V, the
hysteresis voltage is 5 V to 10 V, and the overvoltage restoration threshold equals the
overvoltage protection threshold minus the hysteresis voltage.
Figure 4-4 shows the relationship between the AC input voltage and the output power of
the ZXDU68 W201 rectifier. For a description of the relationship, refer to Table 4-3.
Table 4-3 Descriptions of the Relationship Between the AC Input Voltage and the
Output Power of the ZXDU68 W201 Rectifier
≤ 80 V±5 V 0%
4-5
Figure 4-5 shows the output property of the ZXDU68 W201 rectifier in the following
conditions:
l Point A corresponds to output voltage 58 V, and the typical output current capacity is
52.5 A.
l Point B corresponds to output voltage 52.5 V, and the typical output current capacity
is 58 A.
l Area C corresponds to output voltage lower than 42 V. In this area, the ZXDU68 W201
rectifier must operate stably and reliably, basic requirements for connecting power
units in parallel must be met, and there is no mandatory requirement for the output
properties.
4-6
l When the output voltage is between 42 V and 52.5 V, the output current is constant.
l When the output voltage is lower than 36 V, the ZXDU68 W201 rectifier restarts for
protection.
When the environmental temperature is between -25 °C and +55 °C, and the input voltage
is between 85 V and 176 V, the ZXDU68 W201 rectifier still has the above output properties.
However, the output power of the ZXDU68 W201 rectifier cannot reach the maximum
value due to input-voltage-based power limitation. Therefore, the maximum power and
maximum output current are affected by the input voltage.
+55 °C–+75 °C The output power decreases linearly as the temperature rises. When
the environmental temperature reaches 75 °C, the output power is no
lower than 50% of the maximum power.
> 75°C 0% (The ZXDU68 W201 rectifier is shut down for protection due to
overtemperature.)
4-7
4-8
Item Specification
Item Description
5-1
Item Description
Item Description
AC SPD Class C
Maximum discharge current: Imax = 40 kA (8/20
μs)
Protection functions AC over-voltage When the input phase voltage is higher than
protection the over-voltage threshold, the system takes a
protection action against over-voltage.
5-2
Item Description
Interface Description
5-3
Interface Description
Item Description
5-4
Safety Standards
The ZXDU68 W201 system is in compliance with the IEC/UL/EN 60950 safety standards.
Other Standards
The ZXDU68 W201 system is also in compliance with the following standards:
l The Restriction of Hazardous Substances (RoHS) directive (2002/95/EC) of the
European Union.
l This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference. (2)
This device must accept any interference received, including interference that may
cause undesired operations.
6-1
6-2
A-1
11 All Alarm Blocked Critical A2 The system does not display any other
real-time alarms. This can be set through
Alm.Ctrl.
AC Alarms
Rectifier Alarms
A-2
39 SMR Input Off Major A4 The power input of the rectifier is interrupted.
40 PFC Out.V.H. Major A4 The output voltage of PFC is higher than the
threshold (450 V).
41 PFC Out.V.L. Major A4 The output voltage of PFC is lower than the
threshold (345 V).
45 PFC Input C.H. Major A4 The PFC input current is higher than the
threshold.
46 SMR Start Abr. Major A4 The starting time of the rectifier exceeds 5
minutes.
A-3
DC Alarms
A-4
67 LLVD1 Extend Brk. Major A5 With Load Distr.Mode set to Discon., the
extended LLVD1 circuit breaker trips or the
extended LLVD1 fuse blows.
68 LLVD1 Loop Brk. Major A5 With Load Distr.Mode set to Discon., the
LLVD1 circuit breaker trips or the LLVD1
fuse blows.
69 LLVD2 Extend Brk. Major A5 With Load Distr.Mode set to Discon., the
extended LLVD2 circuit breaker trips or the
extended LLVD2 fuse blows.
70 BLVD Extend Brk. Major A5 With Load Distr.Mode set to Discon., the
extended BLVD circuit breaker trips or the
extended BLVD fuse blows.
71 BLVD Loop Brk. Major A5 With Load Distr.Mode set to Discon., the
BLVD circuit breaker trips or the BLVD fuse
blows.
Environment Alarms
A-5
82 Door Alarm Minor A6 The door with the door status switch is
opened.
A-6
B-1
EEPROM
- Electrically Erasable Programmable Read-Only Memory
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference
FTP
- File Transfer Protocol
GND
- Ground
GPRS
- General Packet Radio Service
HTTP
- Hypertext Transfer Protocol
IE
- Internet Explorer
LCD
- Liquid Crystal Display
LLTD
- Load Low Temperature Disconnect
LLVD
- Load Low Voltage Disconnect
MCB
- Miniature Circuit Breaker
MTBF
- Mean Time Between Failures
PE
- Protective Earth
PFC
- Power Factor Correction
RoHS
- Restriction of Hazardous Substances
SC
- Supervision Center
SIU
- Signal Interface Unit
SMR
- Switching Mode Rectifier
SNMP
- Simple Network Management Protocol
SPD
- Surge Protection Device
USB
- Universal Serial Bus
II