You are on page 1of 45

Electrical Welding Machine Checklist ID / Serial No.

: Date :

NO Check Item O X Guide Photograph

1 Body Condition

2 Install Automatic Electric Protection Device

3 Indicator & Switch Condition ①③④ ②


4 Confirmation & Action Lamp Condition

5 Quality Certification

6 Cable Joint & Cable Condition

Using Standard Cable



7 ⑥⑦⑧ ARC Welding Machine
(Don’t Use Plastic Isolation Cable!)

8 Power Plug Condition CO2 Welding Machine Plasma Welding Machine

9 Power Joint Fixing Condition(+ , -)

Clip & Spring Condition


10
(Earth Clip Casting Moulds)

11 Fire Extinguisher

12 Fire Blanket (Protection)

13 Grounding / Earthing

Insulation Resistance(Ω)
14 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V

Tig/Auto Welding Machine Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Body Condition TIG Welding Machine

2 Indicator & Switch Condition TIG용접기


3 Confirmation & Action Lamp Condition

①④
4 Quality Certification

⑤⑥⑦⑧
5 Cable Joint & Cable Condition ⑨⑩⑪

Using Standard Cable


6
(Don’t Use Plastic Isolation Cable!)

7 Power Plug Condition Auto Welding Machine


TIG Welding Machine
8 Power Joint Fixing Condition(+ , -)

Remote Control or
9
Torch Switch Connector Condition

10 Argon Gas Hose Condition

11 Action Switch of Torch Condition

12 Grounding / Earthing

Insulation Resistance(Ω)
13 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V

Oxygen(Gas) Welding Machine Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Cylinder Body Condition

③④⑥⑩
2 Oxygen & Acetylene Supply Hose Condition

3 Instruments & Valve Condition

4 Install Fire Back Arrester

5 Cylinder Protection Device from Slip, Trip

6 Authorized Welder

7 Fire Extinguisher

8 Color Coding & Sticker

9 Fire Blanket (Protection)


10 Cylinder Cap (When Cylinder will be moved)


Drill Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Body Condition ①②③


2 Hand Grab Condition


3 Nut of Drill Tip condition

4 Quality Certification ⑦⑧

5 Power Switch Problem


Electric Screwdriver Impact

6 Cable Joint & Cable Condition

7 Plug Condition(Including Earthing)

Using Double Insulation for Hand tool OR


8
Ground Condition(If Body is consisted by metal)

Insulation Resistance(Ω)
9 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V

Cutting Machine Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Exposure of Disk(1/4 disk >) High Speed Cutter


Grinder
그라인더
2 Disk Condition ⑫⑬
3 Disk Fixing Condition ①②③
⑩⑪
4 Protection Cover Condition
⑤⑥⑦⑧⑨
5 Protection Cover from Scattering at Hand grab

6 Hand Grab Condition

7 Body Condition ④

8 Quality Certification Jig Saw Router

9 Power Switch Condition


Contact Protection Device Operation Condition
10
For Only High Speed Cutter
Device for Fixing Material
11 Sender Pipe Machine
For Only High Speed Cutter
12 Switch Condition(From Impact)

13 Cable Joint & Cable Condition

14 Plug Condition(Including Earthing) Circular Saw Band


Using Double Insulation for Hand tool OR
15
Ground Condition(If Body is consisted by metal)
Insulation Resistance(Ω)
16 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V

Heat Machine Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Body Condition PVC Welding Machine PVC Welding Machine

2 Fixing Condition of Tip

3 Quality Certification

4 Power Switch Condition

Hot Gun Glue Gun


5 Cable Joint & Cable Condition

6 Plug Condition(Including Earthing)

Soldering Iron Sealer


Using Double Insulation for Hand tool OR
7
Ground Condition(If Body is consisted by metal) ②

Insulation Resistance(Ω)
8 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V
Ω ①⑤

③④
Extension Cable Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Body Condition

2 Cable Joint & Cable Condition

3 Plug Condition(Including Earthing)

4 Consent Grounding Condition

5 Quality Certification

6 Install Earth Leakage Circuit Breaker

Using Standard Cable


7
(Don’t Use Plastic Isolation Cable)

Insulation Resistance(Ω)
8 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V

Transformer & Fan Checklist ID / Serial No. : Date :

NO Check Item O X Guide Photograph

1 Body Condition

2 Cable Joint & Cable Condition

3 Plug Condition(Including Earthing)

4 Install Rated Voltage for only a transformer

5 Quality Certification

6 Safety Guard(Net) Condition

Using Standard Cable


7
(Don’t Use Plastic Isolation Cable)

Insulation Resistance(Ω)
8 * Above 200Ω for Between 120V and 250V / 300Ω for Between 300V and 400V

Excavator Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



③ ①


⑨ ⑤


No. Item Inspection Method Result Guide Photo

Lever shouldn't have any deformation and when


1 Safety lever
lever is pulled, all operation should be stopped

Rear view Rear view surveillance camera should be on at


2 surveillance
all times with no problems on monitor
camera Safety lever Rear view camera

Controller / Controller, clutch and brakes should work fine


3 brake and seat belt needs to be attached

Hydraulic There shouldn't be any leakage, damage and


4 device and
abrasion on hydraulic motor, cylinder and pipes
cylinder Rear Hydraulic line
Slewing Fixing bolt of slewing device should have
5 device (Turn
abnormalities like loosened part
table)
Track or wheels (tire) should not have any
Track & problems such as cracks, deformation or
6 Wheel(Tire)
damage Turn table Travelling device

Counter Do not add extra weights and connection status


7 weight of fixing bolts and nuts should be fine

Use standard bucket, safety pin should be


8 Bucket
properly installed
Counter weight Safety Pin

9 Lamps Head, rail, fog, mars light should work normally

Side footboard , protection facility for driver's


Other safety seat, limit switch for crash protection should be
10 device
in safe condition Lamp Collision avoidance

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Pile Driver Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



⑥ ⑧
④ ⑤ ⑦
No. Item Inspection Method Result Guide Photo

Over winding
Before hook, hammer reach to highest point,
1 prevention
operation should stop with alarm sounds
device

There should be no wire cut on wire rope and


2 Wire rope end treatment should be good Over winding
Wire rope
prevention device
Height, perpendicularity, weight must be within
Leader &
3 hammer
instruction range and there shouldn't have
loosened bolt, deform
There shouldn't be any crack, damage and
4 Track deformation on tracks with adequate amount of
tension Leader & hammer Track

Outrigger & When moving, use steel plate to prevent ground


5 steel plate from subsiding. Also use front jack and outrigger

Connection status of generator should be good


6 Generator (welding and bolts) without active part being
Outrigger,
exposed Generator
Steel plate

Counter It shouldn't be arbitrarily manipulated and firmly


7 weight fixed. The weight should comply with instruction

Reverse
Reverse rotation prevention device and brakes
8 rotate
should work properly without any problems
prevention Counter weight Brake
Assembly part and active part of main structure
Main
9 structures
such as turntable and back stay should not have
any abnormalities

10 Other safety Install vertical life line to leader ladder


Back stay Other safety device

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Dump Truck Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

② ⑦

⑥ ⑤ ①

No. Item Inspection Method Result Guide Photo

Rear view Rear view surveillance camera should be on at


1 camera all times with no problems on monitor

Controller & Controller, clutch and brakes should work fine


2 brake and seat belt needs to be attached
Rear view camera Controller

Rear view Rear view mirror should be properly attached


3 mirror & alarm and alarm device needs to work normally

Hydraulic
There shouldn't be any leakage, damage and
4 device &
abrasion on hydraulic motor, cylinder and pipes
cylinder Alarm device Hydraulic device

Wheels (Tire) should not have any problems


5 Wheel (Tire)
such as cracks, deformation or damage

6 Lamps Head, rail, fog, mars light should work normally


Wheel (Tire) Lamp
Ladder of cargo box, footboard, box cover and
Other safety
7 device
protection facilities for driver's seat should be
fine

8
Automatic cover

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Concrete Mixer Truck Safety Checklist
Company Name: ID / Serial No.: Inspection Date:




No. Item Inspection Method Result Guide Photo

Controller Controller, clutch and brakes should work fine


1 ,brake and seat belt needs to be attached

Rear view
Rear view mirror should be properly attached
2 mirror &
and alarm device needs to work normally
alarm Controller Alarm device
Hydraulic There shouldn't be problems like leakage,
3 device & damage or worn-out on hydraulic motor, cylinder,
cyliner pipe

Wheel There shouldn't be any crack, deformation and


4 (tire) damage on wheels
Hydraulic device Wheel (Tire)

5 Lamps Head, rail, fog, mars light should work normally

Other
Side footboard, wheel stopper should be
6 safety
installed well
devices Lamp Brake
1. STNK+PAJAK / Vehicle Registration
Certificate + Tax
Required 2. Kier dari DISHUB / kier from land
7 Document transportation services
3. SIM BII dari kepolisian lalulintas / Valid
Driving Licenses

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Trailer Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Controller Controller, clutch and brakes should work fine


1 ,brake and seat belt needs to be attached

Rear view
Rear view mirror should be properly attached
2 mirror &
and alarm device needs to work normally
alarm Controller Alarm device
Hydraulic There shouldn't be problems like leakage,
3 device & damage or worn-out on hydraulic motor, cylinder,
cyliner pipe

Wheel There shouldn't be any crack, deformation and


4 (tire) damage on wheels
Hydraulic device Wheel (Tire)

5 Lamps Head, rail, fog, mars light should work normally

Other
Side footboard, wheel stopper should be
6 safety
installed well
devices Lamp Brake

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Concrete Pump Car Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



⑦ ⑥ ④

No. Item Inspection Method Result Guide Photo

Controller & Controller, clutch and brakes should work fine


1 brake and seat belt needs to be attached

Rear view Rear view mirror should be properly attached


2 mirror & alarm and alarm device needs to work normally
Controller Rear alarm
Hydraulic There shouldn't be problems like leakage,
3 device & damage or worn-out on hydraulic motor, cylinder,
cylinder pipe

Keep horizontal balance for maximum expansion


4 Outrigger
and do not use more than two batten
Hydraulic device Outrigger

There shouldn't be any crack, deformation and


5 Wheel (Tire)
damage on wheels (tire)

Slewing
Fixing bolt of slewing device should have
6 device
abnormalities like loosened part
(Turntable) Wheel (Tire) Slewing device

Main structure, assemble part, active part should


7 Main structure
not have any deformation and damages

8 Lamps Head, rail, fog, mars light should work normally


Boom Lamp

Setting Comply with high tension line, front work and


9 equipment work area

Other safety
10 device
Side footboard should be installed well

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Tunnel High Platform Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑦ ④ ⑦


② ①
③ ②
⑤ ⑤
⑥ ①


⑨ ⑧
No. Item Inspection Method Result Guide Photo

Emergency Power is cut when button is pressed. Button


1 stop button should be red and only manipulated by hand

Head, rail, fog, mars light should work


2 Lamps
normally
Emergency button Lamp
Lamp that signals the operation should work
3 Alarm device normally with alarm sound when driving
backwards
A door needs to be opened inward and head
Work
4 platform
guard should installed on upper part of work
platform Alarm device Head guard

Boom connecting part and hydraulic cylinder


5 Boom
should not have any deformation or cracks

Coating of cable should not have any


6 Cable
damages, twist and electric shock risks
Boom Cable (Reel)
Main structure, assemble part, active part
Main
7 structure
should not have any deformation and
damages
Hydraulic Hydraulic motor, cylinder, pipe has no leakage
8 cylinder & and outrigger should not have abrasion and
outrigger damage Main structure Hydraulic cylinder
There shouldn't be cracks, deformation and
9 Wheel (Tire) damage of wheels and running gear needs to
be normal

Controller & Control, clutch, brakes should work properly


10 Brakes with seat belts
Wheel (Tire)

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Motor Grader Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Blade should not be arbitrarily manipulated


1 Blade
and not have deformation and cracks
There shouldn't be cracks, deformation and
2 Wheel (Tire) damage of wheels and running gear needs to
be normal Blade Wheel (Tire)
Rear view Rear view surveillance cameras need to be
3 surveillance on at all times and a monitor should operate
camera without any problem
Controller & Control, clutch, brakes should work properly
4 Brakes with seat belts
Rear view camera Controller
Rear view Rear view mirror needs to be attached
5 mirror & properly and alarm device should function
alarm normally
Hydraulic There shouldn't be problems like leakage,
6 device / damage or worn-out on hydraulic motor,
cylinder cylinder, pipe Rear view Mirror Hydraulic cylinder

Function of headlight, taillight, fog lamp and


7 Lamp
mars light should work properly

Other safety Facilities like foothold of elevator, protection of


8 device driver's seat should be in good condition
Lamp

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Loader Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



① ⑦ ④ ⑥ ⑧

No. Item Inspection Method Result Guide Photo

Use standardized bucket and connecting part


1 Bucket and bucket itself should not have any crack,
deform and damage

Track, wheel Wheel (tire) should not have any cracks or


2 (Tire) deformation and has good connection status
Bucket Wheel (Tire)
Rear view Rear view surveillance camera needs to be
3 surveillance on at all times and monitor shouldn't have
camera any problems

Controller & Controller, clutch and brakes should work fine


4 brake and seat belt needs to be attached
Rear view camera Controller
Rear view Rear view mirror needs to be attached
5 mirror & properly and alarm device should function
alarm normally
Hydraulic There shouldn't be problems like leakage,
6 device & damage or worn-out on hydraulic motor,
cylinder cylinder, pipe Alarm device Hydraulic cylinder

Function of headlight, taillight, fog lamp and


7 Lamp
mars light should work properly

Extra weight should not be added and


Counter
8 weight
connection status of fixing bolt & nut should
be firm Lamp Counter weight
Side footboard, protection facilities for driver's
Other safety
9 device
seat, limit switch for crash protection should
be in safe condition

10
Etc

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Road-Pavement Machine Safety Checklist
(Asphalt finisher / Concrete spreader)
Company Name: ID / Serial No.: Inspection Date:

② ①
⑤ ③
④ ⑥

No. Item Inspection Method Result Guide Photo

Controller Controller, clutch and brakes should work fine


1 brake and seat belt needs to be attached

Rear view Rear view mirror needs to be attached


2 mirror & properly and alarm device should function
alarm normally Emergency button Controller
Hydraulic There shouldn't be problems like leakage,
3 device & damage or worn-out on hydraulic motor,
cylinder cylinder, pipe

Track, Track should not have any cracks or


4 wheel(tire) deformation and has good connection status
Hydraulic cylinder Track

Function of headlight, taillight, fog lamp and


5 Lamp
mars light should work properly

Other safety Side footboard, work platform should properly


6 devices placed and installed
Lamp Safety devices

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Asphalt Spreader Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Controller, Controller, clutch and brakes should work


1 Brakes properly and have seat belts

Rear view
Rear view mirror should be normally attached
2 mirror &
and alarm device needs to work properly
alarm Controller Alarm
Hydraulic There shouldn't be problems like leakage,
3 device & damage or worn-out on hydraulic motor,
cylinder cylinder, pipe

Wheel (tire) needs to be normal without


4 Wheel (Tire)
cracks, deformation and damages
Hydraulic pipe Wheel (Tire)

Function of headlight, taillight, fog lamp and


5 Lamp
mars light should work properly

Ladder for cargo box, side footboard,


Other safety
6 protection facility for driver's seat should be in
device
good condition Lamp Safety device

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Dozer Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

④① ⑧
② ⑤ ⑨③

No. Item Inspection Method Result Guide Photo

Emergency Power is cut when button is pressed. Button


1 stop button should be red and only manipulated by hand

Rear view Rear view surveillance camera needs to be


2 surveillance on at all times and monitor shouldn't have
camera any problems Emergency button Rear view camera

Controller, Controller, clutch, brakes should operate


3 Brakes normally with seat belt

Rear view
Rear view mirror should properly installed and
4 mirror &
alarm should work normally
Alarm controller Rear view Mirror
Hydraulic There shouldn't be problems like leakage,
5 device & damage or worn-out on hydraulic motor,
cylinder cylinder, pipe

Track should not have any crack, damage


6 Track
and deformation with proper tension
Hydraulic cylinder Track, Wheel
Main structure, assemble part, active part
Main
7 structure
should not have any deformation and
damages

Function of headlight, taillight, fog lamp and


8 Lamp
mars light should work properly
Main structure Lamp

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Drill Machine Safety Checklist
(Earth drill / Crawler drill / Jumbo drill / Earth auger)
Company Name: ID / Serial No.: Inspection Date:




No. Item Inspection Method Result Guide Photo

Height, perpendicularity, weight should comply


Leader and
1 auger
with instructions. There shouldn't be any
loosened
Check damage or deformation of track and
Track & steel
2 ground condition before moving. Use steel
plate
plate when needed Leader & Auger Track & Steel plate

There should be no wire cut on wire rope and


3 Wire rope end treatment should be good

Hydraulic There shouldn't be problems like leakage,


4 device / damage or worn-out on hydraulic motor,
cylinder cylinder, pipe Wire rope Hydraulic device
Main structure, assemble and active part
Main
5 structure
should not have deformation and damages
and working properly

Brakes, clutch and driving device should


6 Others
function properly
Main structure Others

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Condolidation Settlement Safety Checklist
(Sand drain / Paper drain / Pack drain)
Company Name: ID / Serial No.: Inspection Date:




④ ④

⑤ ③

②③ ⑤②
⑩⑨ ⑧ ⑧

⑥ ⑨ ⑥ ⑥

No. Item Inspection Method Result Guide Photo

Overwinding
Hook and hammer stops with alarm sound
1 prevention
before they reach to the highest point
device
Reverse
Reverse rotation prevention device and brakes
2 rotation
should work well without any problem Over winding Reverse rotation
prevention
prevention device prevention device
Wire rope must have no wire cut and end
3 Wire rope
terminal should be in good condition

Weight, height, perpendicularity should comply


Leader and
4 hammer
with instruction and there should not be any
problems Wire rope Leader & Hammer
Hydraulic There shouldn't be problems like leakage,
5 device / damage or worn-out on hydraulic motor,
cylinder cylinder, pipe
Check damage or deformation of track and
Track & steel
6 ground condition before moving. Use steel
plate
plate when needed Cylinder Track
Sands should be supplied to a hopper
7 Sand bucket smoothly and sand bucket should be able to
discharge sand properly
There shouldn't be any problems like
Main
8 structure
deformation, damage on main structure,
assembly part and active part Sand bucket Main structure

Fixing status of generator should be fine and


9 Generator
active part must not be exposed

It should not arbitrarily manipulated and firmly


Counter
10 fixed. Its weight must comply with its
weight
instruction Generator Counter weight

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Roller Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Emergency Power is cut when button is pressed. Button


1 stop button should be red and only manipulated by hand

Rear view Rear view surveillance camera should be on


2 surveillance at all times with no problem on monitor
camera operation Emergency button Rear view camera

Controller, Controller, clutch and brakes should work


3 Brakes properly and seat belt needs to be attached

Rear mirror & Rear view mirrors should be installed properly


4 reverse alarm and alarm needs to work normally
Brake Rear view mirror
Hydraulic There shouldn't be problems like leakage,
5 device & damage or worn-out on hydraulic motor,
cylinder cylinder, pipe

Function of headlight, taillight, fog lamp and


6 Lamp
mars light should work properly
Hydraulic pipe Lamp

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Forklift(Highlander) Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑨ ⑦


① ⑧ ②

⑤ ④
No. Item Inspection Method Result Guide Photo

Rear view
Rear view camera should be on at all times
1 surveillance
without any problem on monitor
camera

Controller & Controller, clutch, brakes should work normally


2 Brakes with seat belts attached
Rear view camera Controller

Rear mirror & Rear view mirror should properly attached and
3 alarm device alarm device need to work normally

Hydraulic
There shouldn't be any damage, worn-out and
4 device and
leakage on hydraulic motor, cylinder, pipe
cylinder Alarm device Hydraulic device

Track, Wheel Wheel (tire) should not have any cracks and
5 (Tire) has good connection condition

Extra weight should not be added and


Counter
6 weight
connection status of fixing bolt & nut should
be firm Wheel (Tire) Counter weight
Fork
Fork should not have any deformation, cracks
7 (Unloading
and fixing pin should be firmly attached
device)

Headlight, taillight, turn signal and warning


8 Lamps
light should function normally
Fork Lamp

Head guard Head guard, back rest should properly


9 & Backrest installed without any deformation

other safety Side footboard, limit switch for crash


10 devices prevention should be well installed Head guard Back rest

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
High Platform(Scissor) Safety Checklist
Company Name: ID / Serial No.: Inspection Date:




⑩ ⑧

② ③

No. Item Inspection Method Result Guide Photo

Emergency Power is cut when button is pressed and it


1 stop button should only be hand reset

Instruction should be attached and even


Emergency
2 decent device
without power, platform should be able to
descend if controlled. Emergency button Emer. Descent device

Auto safety When a platform is ascending, operation


3 device should be stopped.

Limit switch or bar for crash prevention should


Crash
4 prevention
be installed and normally operated (more than 2,
60cm above the fence) Auto safety device Crash prevention
Hydraulic There should not be any problems like
5 device and leakage, worn-out and damage on hydraulic
cylinder motor, cylinder and pipe

Lever should only work when it is covered


6 Foot switch
with foot switch being pressed
Hydraulic device Foot switch
Operation should not be possible when
7 Lever platform is slanted and it should show clear
operation status

Warning light Light and alarm should work when it is on


8 and alarm operating, ascending, descending
Laver Alarm
Extension pin, safety weight, boarding people
9 Platform and ladder should comply with safety standard
and in good condition

Track, Track or wheel (tire) should not have any


10 wheel(Tire) cracks, slope and bumps
Work platform Ladder

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
High Platform(Boom)Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑦ ⑥

①/②

⑧ ⑤

No. Item Inspection Method Result Guide Photo

Emergency Power is cut when button is pressed and it


1 stop device should only be hand reset

Emergency Instruction should be attached and even


2 descent without power, platform should be able to
device descend if controlled. Emergency button Emergency Control

Overload When overloaded, the operation will stop with


3 limiter alarm sound

There shouldn't be any crack on track or


Track,
4 W heel(Tire)
wheels. Slope and uneven surface should not
be on track Overload limiter Wheel (Tire)

Lever should only work when it is covered


5 Foot switch
with foot switch being pressed

Operation should not be done when a


6 Lever platform is slanted and clear operation status
should be showing Foot switch Joy stick

Warning light Light and alarm should work when it is on


7 and alarm operating, ascending, descending

Limit switch or bar for crash prevention should


Crash
8 prevention
be installed and normally operated (more than 2,
60cm above the fence) Warning alarm platform
When expanding a platform, install fixing pin
9 Platform and indicate info such as weight limit,
capacity
Hydraulic There shouldn't be problems like leakage,
10 device / damage or worn-out on hydraulic motor,
cylinder cylinder, pipe Main Structure Hydraulic device

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
High Platform Car Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



① ③ ⑨⑧


No. Item Inspection Method Result Guide Photo

Over-load When overloaded, the operation will be


1 limiter stopped with alarm sound

Emergency Power is cut when button is pressed. Button


2 stop button should be red and only manipulated by hand
Overload limiter Emergency button
Emergency Instruction should be attached and even
3 descent without power, platform should be able to
device descend

Using abnormal ground and more than 2


4 Outrigger
struts should not be allowed
Emer. Descent device Outrigger

There should be no wire cut on wire rope and


5 Wire rope end treatment should be good

Slewing
Fixing bolt should not be loosen and platform
6 device and
needs to have fall prevention device
platform Wire rope Slewing device
Main structure like welded part should not
7 Exterior have deformation, crack and hydraulic device
doesn't have problems

Brake & Brakes, clutch, driving device should function


8 clutch properly
Exterior Brake, Clutch

9 Monitor Monitor (indicator) must function properly

Moment When overturning moment occurs, the


10 detector operation should stop with alarm sound
Monitor Moment detector

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Removal Van Lift Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



② ⑨


⑧ ⑦ ⑥


⑧③ ④

No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation will stop with


1 limiter alarm sound

Over hoist The operation should stop when a cage is at


2 prevention the lowest point or ladder boom was
device telescoped to its maximum Overload limiter Over hoist
prevention device
Emergency Power is cut when button is pressed and it
3 stop button should only be manipulated manually

Using abnormal ground and more than 2


4 Outrigger
struts should not be allowed
Emergency device Outrigger

Wire rope shouldn't have wire cut and condition


5 Wire rope
of end terminal needs to be good

Slewing
Fixing bolt of slewing device should not have
6 device
abnormalities like loosened part
(Turn table) Wire rope Slewing device
Main structure like welded part shouldn't have
7 Exterior cracks or deformation and hydraulic device
should not have problems

Brake & Functions of brake, clutch and driving device


8 clutch should be normal
Hydraulic cylinder Brake & Clutch
Telescope Telescope degree of ladder boom should be
9 Boom/Work more than 80 and work degree needs to be
degree more than 60
Rate load, driving speed, safety instructions
10 Cage should be posted and side protection fence
needs to be installed Telescope boom Cage

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Tower Crane Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑨②⑩ ①
⑦ ⑧ ①
③ ⑥ ④
⑥⑤ ②

No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation except


1 limiter rotation will be stopped with alarm sound

Over winding Before hook reaches to the top, operation stops


2 prevention with alarm sound
device Over load limiter Over-winding stopper
Power is cut when button is pressed. Button
Emergency should be red and only manual reset
3 stop button manipulated by hand

Luffing limit Jib degree range of luffing crane should be


4 device normally controlled
Emergency stop Luffing limit device

Rotation limit Rotation control for twist prevention of power


5 device cable should be normal

Lever safety device that prevents removing


Lever safety
6 device
safety catch should of joystick normally
function Rotation limit device Lever safety device

Rail which trolley moves should be fine


7 Trolley & rail
without any problem

Hook latch shouldn't have any abnormality such


Hook & as detachment. Hook and sheave should rotate
8 Sheave smoothly Trolley & rail Hook safety latch

There should be no wire cut on wire rope and


9 Wire rope end treatment should be good

Brake & Functions of brake, clutch, controlling gear


10 Clutch should be normal
Wire rope Barak

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Hydro Crane Safety Checklist
Company Name: ID / Serial No.: Inspection Date:


⑨ ④

② ⑧


③ ⑤
No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation will be


1 limiter stopped with alarm sound

Over winding Before hook reaches to the top, operation


2 prevent stops with alarm sound
device Overload limiter Over winding
Hook latch shouldn't have any abnormality
Hook &
3 such as detachment. Hook and sheave should
Sheave
rotate smoothly

There should be no wire cut on wire rope and


4 Wire rope end treatment should be good
Hook & Sheave Wire rope
Balance should be kept for maximum
5 Outrigger expansion. More than 2 struts should not be
used
Its weight should comply with manual and
Counter
6 stably fixed without being arbitrarily
weight
manipulated Outrigger Counter weight

Wire rope Wire rope fixing pin should be installed on


7 fixing pin sheave

Hydraulic
Hydraulic motor, cylinder, pipe should not be
8 system and
worn, damaged and leak
cylinder Fixing pin Hydraulic cylinder

Head, tail, fog, mars light should work


9 Lamps
normally

Overload When overloaded, the operation will be


10 limiter stopped with alarm sound
Lamp Brake

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Crawler Crane Safety Checklist
(Clamshell / Drag line)
Company Name: ID / Serial No.: Inspection Date:

⑤ ② ⑦


⑧ ⑥ ⑩

No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation will be


1 limiter stopped with alarm sound

Over winding Before hook reaches to the top, operation stops


2 prevention with alarm sound
device Overload limiter Over winding

Luffing limit Inclination range of angle boom should be


3 device properly controlled

Hook latch shouldn't have any abnormality such


Hook &
4 as detachment. Hook and sheave should rotate
Sheave
smoothly Luffing limit device Hook & Sheave

There should be no wire cut on wire rope and


5 Wire rope end treatment should be good

Backlash Reverse rotation limit device and brakes should


6 device working properly without any problem
Wire rope Backlash device
Angle boom should not have crack or
Angle boom
7 deformation and connection part should be in
(lattice)
good condition

Counter Its weight should comply with manual and stably


8 weight fixed without being arbitrarily manipulated
Angle boom Counter weight

Track and iron Track should not have deformation or damage


9 plate and ground should be in a good condition

Brake & Functions of brake, clutch, controlling gear


10 Clutch should be normal
Track Brake

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Cargo Crane(Boom Truck) Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑨ ① ⑧



⑩ ②
④ ⑤

No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation will be stopped


1 limiter with alarm sound

Over winding Before hook reaches to the top, operation stops


2 prevention with alarm sound
device Overload limiter Over winding

Emergency Power is cut when button is pressed and button


3 stop device should be red and manual reset

Balance should be kept for maximum expansion.


4 Outrigger
More than 2 struts should not be used
Emergency stop Outrigger

Hook & wire Hook latch device shouldn't be detached from


5 rope hook and rope shouldn't be cut

Setting There shouldn't be high tension line, subsided


6 Equipment ground and forward work around it
Hook latch device Equipment setting
Fixing bolt shouldn't have loosed, damaged
Slewing
7 problem and fixing pin of slewing device should be
device
available for use

Major Major structure like chassis, cargo box should


8 Structure not have any deformation or cracks
Turn table pin Chassis

Hydraulic and Hydraulic motor, cylinder, line should not be


9 cylinder damaged, worn and leaked

Brake & Functions of brake, clutch, controlling gear


10 Clutch should be normal
Connection part Hydraulic cylinder

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Gondola Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Overload When carrying load is exceeded, ascending is


1 limiter stopped and controller should be shut down

Over hoist When limit switch touches anti-block or arm,


2 limit device ascending should be stopped Over hoist limit
Overload limiter
device

Emergency Power is cut when button is pressed and


3 stop button button should be red and manual reset

Fall
When main wire rope is cut, assisting wire
4 prevention
rope should work properly
device Emergency stop Fall prevention

Over current Proper set point. When button is pressed,


5 relay hoist stops with alarm

Hoist should work normally without problem


6 Hoist device
and levelling device needs to be installed
Over current relay Levelling device
Support and weight should comply with
Weight and
7 support
drawing. There shouldn't be any formation on
a support

There should be no wire cut on wire rope and


8 Wire rope end treatment should be good
Weight Wire rope
Carrying load and safety instructions should
Working
9 platform
be posted and there shouldn't be any crack,
corrosion and deformation
Fall Fall prevention system should be well
10 prevention prepared
system (lifeline, toe board, safety net so on) Working platform Fall Prevention

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Passenger Car Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑨ ⑥

⑦ ⑧ ④



No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation should be


1 limiter stopped with alarm sound

Three phase
When upper and bottom limit switch is broken,
2 blocking
power should be shut down Overload limit Three phase
device
device blocking device

Emergency Power is cut when button is pressed. Button


3 stop button should be red and only manual reset

Interlock on When a door of each floor or hoist way door


4 doors is opened, operation should be stopped
Emergency stop Interlock device
Doors of each floor should have lock installed.
5 Door lock In case of unmanned lift, lock should operate
automatically
하한 상한
Upper/lower A cage stops when it reaches to either
6 limit switch highest or the lowest part
Door lock Limit switch
Fall Exterior of fall prevention device should be
7 prevention normal and work properly when rate speed is
device exceeded
Crash
Unmanned lift should be able to detect any
8 prevention
obstacles either under or above the cage
device Fall prevention device Crash prevention device

Motor & Motor and brake should work properly without


9 Brake any damages on lining

Main There shouldn't be any damages on mast,


10 structure support, rack and pinion gear, guide roller
Motor & Brake Main structure

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Overhead Gantry Crane Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

⑧ ①
⑧ ⑧

⑥ ⑤
⑤④ ① ④


③ ⑦ ④ ⑨ ⑥

No. Item Inspection Method Result Guide Photo

Overload When overloaded, the operation except


1 limiter descending will be stopped with alarm sound

Over winding Before hook reaches to the top, operation stops


2 prevention with alarm sound
device Overload limiter Over winding
prevention device
Emergency Power is cut when button is pressed. Button
3 stop button should be red and only manual reset

Hook latch Hook latch device should not have any


4 device problems and sheave needs to work normally
Emergency stop Hook latch
Wire rope should not have wire cut, corrosion
Wire rope
5 and kink, also chain should not have any crack
and chain
or corrosion

Brakes should work normally without noise or


6 Brake
heat
Wire rope Brake

movement When wheel reaches to a stopper, the


7 limit switch operation should stop

Braking Wheel stopper should be installed at the end


8 devices of each direction with buffer
limit switch Stop bar

Girder, saddle, Structure should not have any deformation or


9 rail twist and rail should be in good condition

Anti-sliding Crane installed outside should have anti-


10 device sliding device and has no problems
Girder & S addle Anti-sliding device

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Winch-Hoist Safety Checklist
Company Name: ID / Serial No.: Inspection Date:



①⑥ ⑦
② ⑤

④ ③

No. Item Inspection Method Result Guide Photo

Over-load When overloaded, the operation except


1 limiter descending will be stopped with alarm sound

Over winding Before hook reaches to the top, operation


2 prevention needs to be stopped
device Over-load limiter Over winding
prevention device

Emergency Power is cut when button is pressed.


3 stop button Button should be red and only manual reset

Hook latch shouldn't have any abnormality such


Hook latch
4 as detachment. Hook and sheave should rotate
device
smoothly Emergency stop Hook latch device
Wire rope shouldn't have any wire cut,
Wire rope
5 corrosion, kink and chain must not have crack
and chain
and corrosion

Brakes should be working properly without


6 Brake
noise or heat
Wire roper Brake

Movement When wheel reaches to a stopper, the


7 limit switch operation should stop

Braking Wheel stopper needs to be installed at the


8 device end of both rails with buffer
Limit switch Braking device
Condition of drum and sprocket should be
9 Drum good without any abnormalities like
deformation

Rail and Rail shouldn't have any abnormalities and


10 Support support should be firmly installed
Drum Support

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Air Compressor Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Emergency Power is cut when button is pressed. Button


1 stop button should be red and only manipulated by hand

It should be working properly without any


Pressure
2 gauge
damages, corrosion and accurately indicates
numbers Emergency stop Pressure gauge

It needs to be well-fixed without heat and any


3 Motor
cracks

Fan without any damages. There shouldn't be


Cooling
4 device
any leakage on connecting part of cooler, pipe
and flange Motor Cooling device

There shouldn't be any contamination,


5 Inlet filter
damage, detachment of a case

Safety valve should work properly and


Safety v/v
6 Pressure s/w
pressure limit switch only needs to work under
designed pressure Inlet filter Safety valve

Easy manipulation and emission with no


7 Drain valve
condensate water inside of tank

power unit Fixed condition should be good


8 Engine
and pulley, v-belt
Drain valve Engine
Container exterior should work without any
9 Oil tank abnormalities. Lubrication oil shouldn't have
any contamination

10
Oil tank Whip arrestor

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Vessel Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

Information such as designed pressure, safety


1 Name plate certification and inspection record should be
posted

Pressure Pressure gauge needs to work normally


2 gauge without damage, corrosion and defect.
Name plate Pressure gauge
Safety valve should work properly under
3 Safety valve designed pressure. Valve shouldn't be at
upper or bottom part

Easy manipulation and emission with no


4 Drain valve
condensate water inside of tank
Safety valve Drain valve
Flange, pipe and attached equipment should be
5 Others more than designed pressure and breakaway
prevent wire
Exterior
No abnormalities on exterior such as lead.
6 foundation
foundation bolt should be installed firmly
bolt Whip arrestor Exterior foundation bolt

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Electrical Panel Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Inspection Method Result Guide Photo

1 Clean the inside of panel

2 Cable Arrangement & Connection (Overheat)

3 Cleanup of Surrounding (Potential Danger)

4 Earthing / Insulation

5 Earthing / Insulation

6 Distribution Diagram

7 Warning Signage & Sticker of In charge person

8 Circuit Reading

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Lifting Gear Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Inspection Method Result Guide Photo

1 Broken Wires

2 Reduction in diameter due to wear

3 Kinking, Crushing, Bird caging

4 Heat, Mechanical or Chemical Damage

5 End Attached, Cracked, Deformed or Worn

6 Hook Spread or Twist

7 Broken or Worn Stitches

8 Wear or Elongation of links

9 Brakes, Clutch or Locking device

10 3rd Party Certificate(Attached)

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Fall-Arresting Equipment Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Inspection Method Result Guide Photo

1 Harness Webbing or Leather

2 All Stitching

3 Rivets and Eyelets

4 D-Ring, Buckle (including Tongue)

5 Body pad (If applicable)

6 Lanyard

7 Lifelines

8 Hook-Safety latch

9 Engineered Anchor points

10 3rd Party Certificate(Attached)

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Fire Extinguisher Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Inspection Method Result Guide Photo

1 Seal, Pin & handle

2 Correct Pressure

3 Accessibility

4 Hose / Nozzle

5 General Condition

6 Recharge / Repair certificate (If applicable)

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)
Safety Checklist
Company Name: ID / Serial No.: Inspection Date:

No. Item Inspection Method Result Guide Photo

10

Inspector’s
Comments

Const. Safety
Inspector: (Sign.) Manager (Sign.) Manager (Sign.)

You might also like