Professional Documents
Culture Documents
By:
Baquiran, Patrick M.
Darvin, Christian John M.
Dela Cueva, Ma. Angelica C.
Ecube, John Ian I.
Faller, Al Ravin M.
In partial fulfillment of
The requirements for the degree
Bachelor of Science in Mechanical Engineering
July 2018
Chapter 1
The Philippines has one of the largest textile industry in the world, but certain
developments forced the once strong sector to plummet. There are major concerns
regarding the economy of the industry and is affecting the country and the workforce
behind it. A reason for developments such as utilization of new materials in which a good
part can come from natural plant fibers that are abundantly available in tropical regions,
Considering the variety of choices, the group delved on the utilization of fibers
present in pineapple leaves and banana pseudo stem because of its availability and
simplicity for extraction. Addition to this, one important property of natural fiber is its
maximize the potential of an extracting machine that can be used for two different resources
Pineapple and Banana plant are abundant fruit in tropical and subtropical regions
of the world. The Philippines are the chief producer of the pineapple leaf fibre followed by
Brazil, Hawaii, Indonesia, West Indies and India. However, the pineapple leaves go mostly
while banana sheaths have a cellulosic content of 44.42 % both with compounds of
hemicellulose and lignin which contributes to its fiber properties for many applications of
plant fiber.
Fibers can be spun into filaments, thread, or rope; be chemically modified to create
a composite material like cellophane; or matted into sheets as with paper. Fibers derived
from plant materials are used to make a wide array of products such as paper, textiles,
The Republic of the Philippines’ textile industry was established in the 1950s under
domestically rather than importing them from other countries. The textile industry
comprises fiber production and the manufacturing of yarn, fabric and textile end-products.
It consists of two sectors: the primary processing sector, comprising spinning, twisting,
weaving, knitting, dyeing and finishing; and the secondary processing sector, comprising
The Philippine apparel manufacturing industry began in the late 1950s as a cottage
industry that took over home sewing, dressmaking and tailoring activities. The Philippine
Department of Trade and Industry’s (DTI’s) Garments and Textile Industry Development
Office (GTIDO) reports that Philippine textile and apparel exports increased annually from
2009 to 2011. (Leao, Souza, Cherian, Frollini, Pothan, & Kottaisamy, 2010)
exports accounted for $1.92 billion; textiles, US$162 million; and used apparel, US$53
million and accounted for 4.4 percent of total Philippine exports. During the January
through October 2012 period, the United States ranked first among export markets for
Philippine textiles and apparel, accounting for a 59-percent share, followed by the
Apparel exports increased annually from 2008 to 2011, and on average, accounted
for approximately 91.1 percent of total textile and apparel exports, GTIDO notes. The DTI
recently announced that apparel exports alone reached US$2 billion in 2012. The
Philippine textile and apparel industry employed 13.05 percent of the nation’s workforce
in 2009, according to data from the Philippine Statistical Yearbook 2012, with 97,475
people employed by the apparel sector and 25,767 employed by the textile sector. (Reddy,
&Yang, 2014) This findings about plant fibers prompted the researchers to think of a
process where pineapple leaves and banana sheaths are turned into useful fibers.
To attain this aim, the researchers came up with the consensus to design and
develop a Fiber Extracting Machine. This machine will process pineapple leaves and
banana sheaths into a higher value material that would benefit our chosen community.
Conceptual Framework
Figure 1.1 shows the model for the development of a Fiber Extracting Machine. It
the final evaluation of the project. It is divided into three main components namely the
The input part shows the design conceptualization, selection of materials and
preparation of equipment for the fabrication which also includes software like Solid Works
used to illustrate the design which can be used for fabrication. Process part includes the
design, fabrication and the operation for testing and usage. The output is a Fiber Extracting
Machine.
Objectives
1. To design a fiber extracting machine that can process both Banana Pseudo stem and
Pineapple leaves.
2. To extract fiber from Banana Pseudo stem and Pineapple leaves at a rate of 60
The machine is designed to extract fiber from Pineapple leaves and from Banana
Pseudo stems. The design is expected to be cost effective in terms of manual work and rate
Small Communities that have crops such as pineapple and banana in their land will
benefit most because of the adaptability of the machine to be effective in both fiber sources.
The local farmers and businessmen will also benefit because of the improvement in
materials.
2. An Automated input feeding system is present for improving the efficiency and
3. The machine comes with an adjustable feed storage so that it can adapt to the
The study involves the design and fabrication of a machine that would extract fiber
from pineapple leaves or banana pseudostems as well as the testing of the machines
performance.
The machine is intended to store, flatten, squeeze, and shred the pineapple leaves or
banana pseudostems excluding the picking of leaves or sheaths. The machine can only
process one type of specimen at a time. The prime movers in this machine can only be
withstanding stacking. The size of the specimen should not have a difference of more than
one inch in width and must fit the horizontal dimensions of the feed storage. The specimen
Definition of Terms
herbaceous flowering plants in the genus Musa. In some countries, bananas used for
cooking may be called plantains, distinguishing them from dessert bananas. The fruit is
variable in size, color, and firmness, but is usually elongated and curved, with soft flesh
rich in starch covered with a rind, which may be green, yellow, red, purple, or brown when
ripe.
Banana Pseudo stem - The pseudostem is the part of the banana plant that looks like a
trunk. It is formed by the tightly packed overlapping leaf sheaths. Even though the
pseudostem is very fleshy and consists mostly of water, it is quite sturdy and can support
a bunch that weighs 50 kg or more. The pseudostem continues to grow in height as the
leaves emerge one after the other and reaches its maximum height when the inflorescence
Electric Speed Control - An electronic speed control or ESC is an electronic circuit that
controls and regulates the speed of an electric motor. It may also provide reversing of the
motor and dynamic braking. Miniature electronic speed controls are used in electrically
Fiber - is a natural or synthetic substance that is significantly longer than it is wide.[2] Fibers
are often used in the manufacture of other materials. The strongest engineering materials
polyethylene.
Fiber Extracting Machine – A Machine that extracts fiber from crops by certain methods
is the most abundantly available raw material on the Earth for the production of biofuels,
can reach 0.75-1.25 m in height, with a short and thick stem and a very shallow root.
Pineapple leaves - The leaves are waxy, succulent, 50-180 cm long and sword-like, and
bear sharp upcurved spines on the edges. The leaves are arranged in a rosette around the
stem. Leaf colour is very variable: from uniform green to variously striped with red, yellow
or ivory down the middle or near the margins. Offshoots emerge from the stem at leaf axils.
Chapter 2
Having to conform upon the project of developing the design of a Fiber Extracting
Machine, The Proponents used internet resources as well as interviews from valuable
Pineapple Leaves
Pineapple leaf fiber is a high textile grade commercial fiber. It is generally extracted
extracting long vegetable fibers is of great importance since the quality as well as the
(Today, 2014)
The leaves are waxy, succulent, 50-180 cm long and sword-like, and bear sharp
upcurved spines on the edges. The leaves are arranged in a rosette around the stem. Leaf
colour is very variable: from uniform green to variously striped with red, yellow or ivory
down the middle or near the margins. Offshoots emerge from the stem at leaf axils. They
are divided into aerial suckers and basal suckers. (Heuzé, 2015)
Fibres can be extracted from the leaves either by Retting or mechanical means, Leaf
fibres are obtained from the leaves of mono cotyleadnous plant. The fibre occurs in bundles
in aggregates of individual cells, with the ends over lapping so as to produce continues
filament throughout the length of the leaf. The fibres are concentrated in large quantity
nearer to the lower surface of the leaf. The leaves are generally thicker and fleshy often
with hard surface. The fibres are held in position by the cellular tissues of the leaf by
Banana Pseudostem
The pseudostem is the part of the banana plant that looks like a trunk. It is formed
by the tightly packed overlapping leaf sheaths. Even though the pseudostem is very fleshy
and consists mostly of water, it is quite sturdy and can support a bunch that weighs 50 kg
or more. The pseudostem continues to grow in height as the leaves emerge one after the
other and reaches its maximum height when the inflorescence emerges at the top of the
plant.
One of the most ubiquitous fruits, banana is widely grown across the world. About
120–150 million tons of bananas are grown annually in the world, and it is the fourth most
important food product in the world. However, the banana fruit only represents about 12
% of the weight of the plant and the stem; leaves and other parts are not generally edible.
Therefore, efforts have been made to use banana leaves and stems for various non-food
applications including fiber production. Fibers are obtained from the pseudo-stem of the
plant mostly by mechanical means. Full-fledged banana fiber production has been reported
to be operational in several countries. Some of the products developed from banana fibers
include textiles, paper, floor mats, and composites. In terms of properties, banana fibers
have the typical composition of fibers obtained from lignocellulosic by-products and
contain about 50 % cellulose, 17 % lignin, and 4 % ash [09Gui]. However, the composition
of the banana fibers reported varies widely, and fibers with lignin content as high as 17 %
have been reported [08Hab]. In addition to the stem, fibers have also been obtained from
the leaf and rachis of the banana plant. Considerable variations in the tensile properties
were observed for the fiber bundles obtained from the different parts and also depending
on the method of extraction as seen in Table 7.1 [08Gan]. Tensile properties of the fibers
obtained from the banana stems are similar to those of common lignocellulosic fibers such
as jute, but the elongation is considerably lower than that of the coconut and palm (Borassus
flabellifer) fibers. Low elongation of the banana fibers should mainly be due to the lower
microfibrillar angle (11°) and relatively high % crystallinity [08Muk]. Banana fibers also
appear to have a hollow center similar to that found in a few other natural cellulose fibers.
Considerable variation in the tensile properties, especially elongation, was observed for
fibers with various diameters (50–250 μm) as seen in Tables 7.1, 7.2, and 7.3 [10Ven]. In
addition to the stems, fibers have also been obtained from the leaves of the banana plant.
Typically, banana plants produce about 30 leaves as long as 2 m and 30–60 cm wide
[07Bil]. Fibers obtained from banana leaves had about 26 % cellulose, 17 % hemicellulose,
and 25 % lignin, but the fiber properties are not reported [07Bil]. A Switzerland-based
company (Swicofil) advertises that it had developed fabrics from ring- and rotor-spun
banana fibers. Ring-spun yarns in counts ranging from Ne 8/1 to 40/1 and rotor-spun yarns
with counts (Ne) ranging from 8/1 to 30/1 were reported to be available in 100 % form and
also as blends with cotton, modal, Tencel, and soy protein fibers. Banana fibers are reported
to be available on the market for about US$0.43–0.81/kg compared to $0.15–0.60 for hemp
handcrafted items made from natural raw materials rises on the global market. In a bid to
revive the banana fibre industry in the municipality of Sto. Tomas, Davao del Norte, the
Department of Trade and Industry – Davao del Norte Provincial Office pushed for a market
Facility for banana fibre processing. Under this, the cooperative has received various pieces
of equipment for banana fibre extraction. With it, they were able to export raw banana fibre
to Japan in 2013. However, demand for the fibre gradually lessened and eventually
production stopped. Seeing the potential of banana fibre in exportable handicraft items,
DTI tapped experts from TADECO to train MARBCO members on creating value added
products from raw banana fibre particularly threads for fabric production and banana fibre
scrunch for handicraft making purposes. A total of 20 agrarian reform beneficiaries were
trained.
At the conclusion of the training, the group was able to produce “Sinugpon”
(banana fibre thread) and 5 designs of banana fibre scrunch. TADECO Homes also
expressed its intent to tie up with MARBCO to develop more handicraft products from
banana fibre craft making thereby establishing a new livelihood project for the community
textile-based products, from clothing and bags, to scarves and furniture upholstery. Areas
such as Hawaii, Indonesia, India, and the West Indies are known to harvest piña, but it is
the island nation of The Philippines, that has most refined the luxury tradition. Hispanic
cultures, between 1521 and 1898, are said to the original piña masters. Now, The
Philippines’ tropical climate, with humidity and heavy rains, cultivates an ideal home for
For textiles, piña’s long, fine and luxurious thread comes from the leaves of the
pineapple. They are resilient strands and are strong and have a slight sheen similar to silk.
This gloss protects the fibers, which means piña does not require any treatment with toxic
chemicals to be refined. And unlike many other luxury fabrics, it is easy to wash and care
for - no dry cleaning required. In pure form, the weight is light, like hemp or linen, but far
As a blend, the fiber goes well with cotton, abaca (banana leaf fiber), and silk to
make light and breezy fabrics. When woven with silk, it is known as piña seda (silk), and
piña jusi is a blend of abaca or silk. Blending adds more strength without altering the sheer
aesthetic too much. More importantly, blending decreases the time and cost to produce piña
When done traditionally, the scraping and weaving process for piña is laborious
and intensive, with each step done mostly by hand. Pineapple leaves are first soaked and
then scraped for fibers. The fibers are next dried, waxed, and spun into yarn, which is then
woven into cloth. The yarn is delicate and requires care to build and weave, so the art of
even learning to make the silky textile takes a long time. Piña is produced primarily in the
Aklan region, with women from the area supporting their families through their craft of
The group thoroughly searched for an extracting machine that can be used in both
Banana pseudo stems and pineapple leaves, however, the group did not find any patented
The dearth of related literature for the project is one of the major obstacles the
proponents have faced, but with all the challenges that are present in the journey, these
challenges were taken positively because this is an opportunity for the group to pioneer in
this endeavor.
Existing Fiber Extraction Machines
However, it is merely for banana pseudostems only. The Proponents want to have
flexibility in materials that will be used. The proponents have searched the latest
power raspador machine BANANA STAR which is far than superior the machines
that are available presently in the market. It is manufactured using high quality
materials such as ISO Certified Steel Frames, Rust free 304 Stainless steel shaft
that can be used for both Banana Pseudo stem and Pineapple leaves. With this
design, it will greatly enhance the capabilities and capacity of the machine to be
Feed roller
Serrated roller
The leaves were fed through the feed roller and then passed through the
scratching roller. The upper surface of the leaves is first scratched by scratching
roller blades to remove the waxy layer and then passed through the serrated roller
where the closely fitted blades of the roller macerates the leaf and produces several
breaks on the leaf surface for easy entry of the retting microbes.
Rotating gear is connected with the base. The diameter of rotating gear is 8
inches. A handle and a connecting rod are attached with the rotating gear. When
the handle is rotated, it also rotates the rotating gear and with the rotation of the
rotating roller the connecting move forward and backward. A Ceramic plate
scraper with 2kg load is attached with the connecting rod. With the forward and
backward movement of the connecting rod ceramic plate scraper scrape the upper
Methodology
This chapter presents the project design, development, operation, and test procedure as
Prototype Design
banana pseudo stems. The assembly is equipped with different machine elements such as,
the feed storage, conveyor, flattening and serrating roller, collecting mechanism and other
in inches. Some of the components are cased into a frame to ensure safety of the operator
while the safe components are exposed to reduce unnecessary weight and maintain
The feed storage is elevated from the entire machine to utilize gravity and allow
natural delivery of the specimen into the conveyor. A speed control setting with display
can be seen in front of the machine to switch the necessary rpm depending on the specimen
being processed. Visibility of the input and output will help the operator in running the
machine smoothly.
To obtain the desired specifications of the machine proposed, some parts must be
fabricated since the availability of such requirements are not readily available in the
market. The following steps are essential in fabrication and selection of materials:
1. Selection of the machine shop that would meet the specifications of the
proposed machine.
the prototype.
The Storage Tank is needed to be fabricated to fit the specifications that are set by
the proponents of this research. The dimensions of the Storage tank will be 18 inches in
opening in the front bottom of the storage tank with a stopper will also be fabricated as the
specimen pathway to the conveyor. The material that the researchers will use in the storage
tank is based on the specifications gathered. Aluminum will be used in fabricating the
Conveyor
The researchers will also use aluminum in fabricating the rollers for the conveyor
because of its strength withstanding its cheap price. A rubber belt will be used to cover the
aluminum rollers because of its high coefficient of friction that will help move the
specimen faster.
Figure 3.3. Conveyor
The researchers will fabricate both the flattening and serrating roller both 6
inches in length and 2 inches in diameter. Aluminum material will be used because of
Collecting Mechanism
The researchers will fabricate the parts and assemble the Collecting Mechanism
as shown in figure 3.5. The sprocket (12 inches dia.) and chain will be made of
aluminum because it will be subjected to moisture thus the increased risk of rust.
Prototype Assembly
1. First, the frame of the whole machine is initially made based on the dimensions of
every machine element comprising the machine. hence the parts will be a direct fit to
the dimensions of the frame. First, the storage tank will be placed above the conveyor
to allow natural drop motion due to gravity in delivering the specimen to the main
machine.
2. First, the storage tank will be placed above the conveyor part to allow natural drop
3. The conveyor is installed on the frame of the machine specifically designed for the
4. The flattening rollers will be placed at the middle of the conveyor to effectively eat
the specimen. The rollers rotate at opposite directions and are 0.20 centimeters apart
5. The serrating roller is placed at the end or opposite side of the conveyor where it will
6. The specimen will then be hanged in the collecting mechanism and delivered into the
Performance Test
The following steps were carried out in order to assess the prototype:
1. Banana Pseudostems and Pineapple leaves are gathered in preparation for the assembly
line.
2. The Banana Pseudostems or Pineapple leaves will then be transferred into the feed
3. One by one The Banana Pseudostems or Pineapple leaves will be released to the
roller, the purpose of this is to finally extract the fiber from the stems or leaves.
5. Output specimen will then be hanged in the collecting mechanism to reduce its wetness
6. The whole process will be timed to evaluate the capacity of the machine and to know
8. The finished product will now undergo performance test to compare the quality of the
The operation of the system is tested to see the efficiency of the machine. Before
testing, the machine is to be checked to ensure the ideal operation needed. This includes
the calibration of each parts. The final procedure is to physically check the product to
Reference
Journal
Leao, A. L., Souza, S. F., Cherian, B. M., Frollini, E., Thomas, S., Pothan, L. A.,
& Kottaisamy, M. (2010). Pineapple Leaf Fibers for Composites and Cellulose.
Reddy, N., & Yang, Y. (2014). Fibers from Hop Stems. Innovative Biofibers from
Website
http://textileworldasia.com/textile-world-asia/country-profiles/2013/03/the-
philippines-textile-and-apparel-industry-on-the-mend/
Today, T. (2016, October 19). Design and development of simple machine for
https://www.textiletoday.com.bd/design-and-development-of-simple-machine-
for-pineapple-leaf-fiber-extraction/
https://www.feedipedia.org/node/675
Banana pseudostem | ProMusa - the banana knowledge platform. (2016, July 28).
http://www.freshplaza.com/article/161677/Philippines-Reviving-the-banana-fibre-
industry
Piña Couture: Pineapple Fiber Makes Fabric In The Philippines. (n.d.). Retrieved
from https://www.lesouk.co/articles/material-inspiration/pina-couture-pineapple-
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