y OPERATION, ERECTION & MAINTENANCE (OEM) MANUAL G Site Installation Report came LAT EecIricoD and Mutomebion (FOC Date: NfJofgo1g |oweno: | DT ELIZ Transt. Sr. No. [OT 46272 Rating (KVA): We Vottage Ratio: 119%°/4%% [Taping Range: [+ 5 %- 5 % Tap changer ype SeStcrowtc — [vectorGroup | Dyn JD Installed at a)_OLTC Details: N-A- Make ‘Sra, Counter Type In tank/ Out tank eel b) ATCCDetalls: Af f)- Make [Tire | IndependentMasterFotower © AVARDetails: A). A- Make sino. | d) Details of Bushings: | Make CARE kv | %kv/2s0H | HW, Bushings U- WA ‘Sr Nos. V-Ng wo NA Make Ec wv L.V. Bushings ju- Wa | ‘Sr Nos. v- NA [w- 44 e) Details of Magnetic Oil Level Gauge: Make: ATVIpSCUIAT ype: SOb—C2. LE ‘Alarm Wired for Magnetic Oi level gauge on main conservator Trip No a ee tes No Se alte ofes | No [ Make: Type: Alarm Yes/No Wired for Magnetic Oi lavel gauge on OLTC conservatur Trip Na = Alar Yes/No NA er re| Trip Yes/No | o ae‘OPERATION, ERECTION & MAINTENANCE (OEM) MANUAL G a 4}, Details of Buchholz & Oil Surge Relays: Make: ATVIDS(VIAT) Tyee: f.OR-2 ‘Alarm 6 No Wired for Buchholz Relay Tip Us INo_| Alana TN Tested for pees Tip ve No | Make: Type | Oil Surge Relay (on OLTC) Wired for Trip Yes / No NA [Tested tor | Trip Yes/No | Notes: 1) Both the relays conne:tad in control circuitry Yes/No 2) Control Circuit Chech.d for operations through: ‘@) Buchholz Relay WE INo (©) Ol Surge Relay Yes /No— @) Details of Breathers: Main Tank Breather Make: | Yo yg | Type: | DT -4- Colour ot Silica Gel: Mallve /Pink | Oil Level in Breather: YOK Not OK | t = Tr arms | e | LTC Breather A) Mele hye Colour ot Sica Get: Blue / Pink Oil Level in Breather: (OK / Not OK | h) Details of Radiators & Radiator Valves: Make: Y27-C Type: | Radiators: Toe ATUUS [Te] Radiators Valves: |) Details of OT. & W.T.L: il Temp. Indicator:OPERATION, ERECTION & MAINTENANCE (EM) MANUAL, ase naar eae Alarm No Tested for Winding Temp. Inicator: Trip [UG iNo ‘Alarm =e Set for = | Tip gs hy) Pressure Relief Device: Make Type: Pressure relief Device WA 2 ae Tested for _| Alarm Yes /No NOTE: (1) OT. & WTA. connected in control circuitry 6 No (2) Control Circuit checked for operations through. onl] 66 No oe Wii-| Yes/No NA PRD -| Yes /No Date, name(s), function and signature(s) aha as (eomall 10 Yen bey altel a * This report should be sent to CGL within 3 days of charging Oey pt « Hecer ed ne eoatetacon ot esate Yc po AGNDR PSOPERATION, ERECTION & MAINTENANCE (OEM) MANUAL 8. at at au. Pre Commissioning Checks 1 2 ata a at au Bt au. au at Bt aut at a1 at a 8 a 8A 8 8.2 4 6 7 8 9 10 "1 12 13 14 15 16 17 18 19 20 21 PRE-COMMISSIONING CHECKS Check the oil level in xe conservators for transformer and tap changer, bushings. Check the radiator valves, valves between conservators and main tank, valves between ‘conservation and tap changer for opening. Check for oil leakage in all gasketed joints and any crack in bushings. Release the trapped air in Radiators, Main tank, OLTC, Relays, Bushing turrets and bushings. Check the alarm and trip contacts, annunciator windows, Hooters, Bell and tap position indicators. Check the calibration of OTI & WTI Check the drain valve. fiter valves, sampling valves for closing. Check the transformer for proper earthing and neutral earthing. Check for the locking of off circuit tap switch wheel at one tap setting Check the indication of the Magnetic oil level gauge. Check whether the thermometer pockets filed with oil Chack the external electrical connections. Check the silica gel in the breather for its blue color and oil levet atthe bottom cup. Check the clamping of roller. Check the HAC fuse rating Check for any tools lying above the transformers. Check the diaphragm in the explosion vent for damage. Check the protection circuits. Check the arcing horns gaps on bushings. CT secondary should be shorted if not in use. t any painting peels off, touching up can be done atier erection. Pre-Commissioning Check Points Record: (Fill this format before commissioning and tick mark whichever is applicable, NA stands for not applicable) 1 Cll Samples from main tank ard-GA-7:C. passed BDV requirement. YYSSINOINA Bushing surtaces are cleaned. SYeSINOINA Test Tap Caps are fully tightened. ‘WYesiNoINA -Arcing Horn-gaps duly adjusted YesiNonNa— il Level in main conservator up to mark YesINOINA ~Do- but O.L.T.C. in separate YesiNoNA,~ ‘a. Conservator or compartment in b. Main conservator.‘OPERATION, ERECTION & MAINTENANCE (OEM) MANUAL Go 7. MOL. oka released \eatonna 8. Buchholz Relay lock is released. \YGINOINA 9. Buchholz Relay Test Lever kept in \YeSINONA ese 10. Buchholz Relay shut off valves on WINONA eacaasete ts 11. Air Release valve of Buchholz Relay is closed \YGINOINA 12, Buchholz Relay arrowhead is AGINOINA. 1: Fogg tole tease 13. Lock of Oil Surge Relay (OSR) on Yes/No/NAX—" 01.7. fans +4 oor leg ene tees VosNoNAn — 15. OSR arrowhead is pointing towards conservator Yes/No/NA..—— 16. Colour of Silica Gel in main breather is blue (~YEBINOINA. 17. Oil is filled in main Breather up to level mark. \YGINOINA. hslestbe eee nak cee moved Cann, 19.Coburat Sea Glin OTC Yoana = neers 20. Oilis filled in O.L.T.C. breather up to level Mark, YesiNoNAL~ 21, Sealing Tape of O.L.T.C. breather is removed. ‘YesiNoINA.W 22. All radiator Valves-Top and bottom are open. \YESINOINA. 22. Vadscoaciga desta atl Ba aan is Coin One ete aereccan 25. All sampling, drain and filtration valves are YESINOINA, iia 26. Oil filing cap on main conservator is duly filled. YESINOINA. 27. There is no oil leakage from anywhere. YEINOINA. 28. Explosion Vent diaphragms are intact and there YesiNoINA, 2. is no olin explosion vent 28, Oils filed in O.T.LW.T.. pockets SYERINOINA, 30. Air released from a. All Bushings. ‘YesiNo/NA.. b. All Bushing Pockets. YesiNoNAx 7 cc. Buchholz Relay. WU YESINOINA. 4. Main. Tank Cover. UX esiNOINA ey arescon foaNONA {, OSRon O.L.T.C, YesiNoNA. fees creerPE ET OPERATION, ERECTION & MAINTENANCE (OEM) MANUAL g. OLLT.C, Tank cover. 31. OLL-T.C/ Off Circuit Tap Switch is in the desired ‘a. pasition and is property locked. 82. Tank earthing is done, 33. Neutral earthing is duly done. 34, Rollers are locked. 35. C.T. secondary terminals, if not wired, are ‘a, shorted and earthed, 36. Alarm & Trip contacts of O.T.1. & W.T.L are set at the required values. 37. External connections are duly tightened C&PI.SL ptolt2 YesiNoINA SYESINOINA. YESINOINA. \YeEINOINA. AYGEINOINA. \YesiNONA GINO, Yeaoina.Project: Lp BOTTLING PLANT Pate: fre rere D Core kypue, uP Location: POWER TRANSFORMER i GENERAL DETAILS | NAME PLATE DETAILS | Serial No. = DT6272/01 Make == CG Power & industrial Solution Manufacturing =- 10/2018 Year__ pe Rated Power ~~ 1600 KVA Rated Voltage °-77000V(HV) [Rated ———~ 83.98 A (HV) ‘| ‘Current | - 433 V (LV) ~~ 2133.4 A (LV) | oe =50 Hz pera ‘Type of - ONAN impedance °-648%(HVLV) Vector group: = Dyntt Reference TR value in G ohms Polarization index Winding Appian voliion, BO secs cae PI = 600s/60s 5000 V DC 24860 4-A4Cual te NE 6.24 [ 500 V DC = |i, WINDING RESISTANCE TEST LV side omi:yrec wriloc Resistai Winding Ste value @o"eHV side orihtec WTI: 40°C. Resistance. MSE Tap Site value ecu uv vw wa so Vb ren] 178 mn (1 2 189 mn (6) ms 192 mn aN) Qoy mal __2oL_ mn! 2b mmr if 2 ad epi 21s mn =. 229 mA Wv. MAGNETISING CURRENT TEST Tap [voltage on HV side (V) ‘Measured current in mA w-V av-Ww 1Ww-1U wu WV AW. MAX) | tro Ale an yd BS BS 3M) Hes zy ld. ean ee 84 Sie Sun) | Yor pyle uit 1.4 9.3 Jo. b v MAGNETIC BALANCE TEST Wolage | Voli reasoned ot Serer at | 7U-AV aw [Wao 2u-2v 2v-20 2w2u | Rof_| sob | Aro | 1e4 498 Ia.c0 | 6-508 | Yor lish | ayo! tyoq| 2.94 ts4y2 | fo.c3 L®"l io logel ion | ret | apc] ae vi. VECTOR GROUP TEST ‘Short the terminal 1U & 2U & apply 3 phase 415 volts across the HV terminals. Vector Group: Dyn14 (ested by box mH) VERS yeeMeasured Measured values | | 1UAV Input 1VAW | WAU wiw2 Bqe uianeanvt | 9.224 348 | um Hos Vector group Dyn11 is confirmed: YES vil. VOLTAGE RATIO TEST Tap ‘Applied Voltage in side positon yay [WwW | AWA AWAD TH0g | a2 At | eb Lis-y | yee 187 189 las —2_| yo | teu | qi | tho [ig 4 | 18-85) 4.04| 4-01 189 | SOR) | og | py | Aer | pbasl hsb | thro | 421! 4.07 14.2) | 4 | mos} te | ty | teste] pete | lett | 9.53] 4.57 |4-40/ smn) | oS) fie | by | tg.e | tte | preoy | ett] 9.04 | gre) vil, TRANSFORMER AUXILIARY PROTECTION CHECK ‘Operation _ HT PANEL 1 2. 3. Oil Temperature High Alarm /4. MOGAlarm < e 6. " Winding Temperature High Alarm (WTI) 3. Oil Temperature High Trip Ix, GENERAL CHECK Description 1, Check for any leakage of oi! 3. Check for tightness of terminal & connections 4, Check for condition of silica gel ealed by ated 421-€__ SETTINGS Setting of OT alarm SettngofOT ip: “Peres ios Seiting of WT! alarm Setting of WTI trip = 218 12] x ‘TRANSFORMER IS FIT FOR COMMISSIONING ... “ys YI! Beverk Bown voltage Jest for Jrensforner oil! Below oil fldeben =) sysky ptt orf Ly llendren =) ag.ekv Pemauks. Qs pu qabe- mam plete las ants of cr fou SEE, LAC REF) Profechon CT Rot them 1m Jrransfotmet'- cut cq desk was perdi. mein bg wih bs G este ao oe (eat) (b4T) Srravanan \ViN: PANDE! Baty ee a CRE S 4 tel wl IV i: fon Nu, ne) Vw