HOSCH

SPRUNG
BLADE
SCRAPERS

Installation and
Operation Manual TYPE C1V
Range of application
Use
Belt conveyor systems tend to soil as a result of bulk material sticking to the return belt and falling down. The
HOSCH Sprung Blade Scraper Type C1V removes, to the extent possible, sticking material from conveyor belts,
before it enters the conveyor line. The C1V can be installed on the return belt after the discharging drum or on
the discharging drum of the conveyor system (see extra sheets). The C1V is designed for use with smooth belts
and true running drums only.

General operating conditions

The HOSCH Sprung Blade Scraper Type C1V can be used as follows:
• for belt widths of 300 to 1.000 mm
• for belt speeds < 2.5 m/s
• for conveyor belts of rubber or PVC with a smooth cover plate and a hardness of 60 to 65° Shore A
• for vulcanized belt joints, in standard design. The cover plate hardness in the junction area may deviate from
the undisturbed section by approx. +/- 5° Shore A. The junction and patched areas in the belt must be level
and undamaged to enable a proper function of the scraper
• in the on-head position, the scraper type C1V is not to be used in combination with mechanical splices
(clamps), untrue running drums or heavy scarred belt surfaces (see extra sheets)
• in a temperature range of max. –20 to +80° C
• by free, undisturbed discharge of the removed material
• scraper must be fixed to sufficiently twist-resistant, low-vibration structural components or consoles
• scraper may only be used in non-explosive environments according to the Directive 94/9/EC.

Optional operating conditions

The HOSCH Sprung Blade Scraper Type C1V may only be used with special accessories in the case of the
following operating conditions:
• Belt runback - Accessory: Runback device RV1 and special assembly carrier end sections for C1V with RV1.
• Reversing operation – Accessory: Disengaging device ASV-C1
• Explosive environments - Accessory: Earthing cable (if the scraper is used in explosive environments
according to Directive 94/9/EC, the ATEX execution of the scraper is to be used)
• Special documents are available for HOSCH Sprung Blade Scrapers Type C1V with special accessories.

Note
The HOSCH Sprung Blade Scraper Type C1V must not be used in other operating conditions without the prior
approval by HOSCH.
©2015 HOSCH

Installation and Operation Manual Type C1V Page 2 of 12 The contents of this document may be subject to technical modifications
 Functional Description
Design
The HOSCH Sprung Blade Scraper Type C1V is a so-called main scraper. Characteristic features are the
double row, overlapping and equally spaced spring-bearing cleaning modules.

1 2 3 4 5 6 7 1. Assembly carrier end section

2. Assembly carrier flange
3. Assembly carrier midsection
4. Cleaning modules
5. Cleaning blade
6. Sprung element
7. Cutting ring screw
8. Stirrup

10 9 8 9. Spindle (M30)
10. Assembly carrier locking ring

Function
The essential items of the scraper are its modules (4). During continuous operation, their construction guarantees
the permanent and constant contact with the belt surface. To optimize service life, the modules have a scraping
edge made from tungsten carbide. The modules are fitted with rubber torsion springs to avoid any obstacle on
the belt surface. All modules are inserted into the assembly carrier midsection (3), and tensioned once in place.

System carrier end sections (1) are screwed onto both ends of the assembly carrier. As an option, offset profiles
are available. If required, they are mounted vertically between the assembly carrier end sections and the
assembly carrier midsection. In this way, disruptive profiles can avoid the belt construction for example.

The scraper is screwed to the belt-supporting structure by way of the so-called mounting. The mountings being
rigid, they can be installed whether in front of the assembly carrier (tractive configuration = preferred) or behind
it (pressing configuration). The stirrup of the mounting (8) can pivot by 90° around the spindle axle. The
essential item of the mounting is the spindle (9) with sliding piece. The threaded spindles allow infinitely variable
positioning of the scraper to the belt.

The assembly carrier locking ring (10) connects the scraper with the mounting. It can be adjusted both up and
down, and enables flexible adaptation of the scraper to the belt construction, bearing the hole-pattern in mind.
The assembly carrier locking ring is screw-connected with the assembly carrier endsection by way of two cutting
ring screws (7).

The assembly carrier should always be tensioned as short as possible by both of the assembly carrier locking
rings.
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Device layout / Characteristics
Dimension table

Belt width (mm) Execution S

Index
300 - 1000 with K-modules R
A 10 20 100 PC
A
B 177 187
C 35
HOSCH

D 50

B
E 85

C
F 142
E D
G 88
H 80
Detail: module
Scraper alignment
I 50 PC = Assembly carrier centre point pre-tension
J 38
K Ø 14
L 43
M 35
N 226
Installation area for the
O ≥ 15
Q
mounting with standing or
P ≤ 135
hanging assembly carrier
Q M30x3,5
Rmin 27 40 locking rings.
Smin 54 67
O
P

List of tools
The following tools are required for the installation F G
and maintenance of the scraper (minimum K
requirements): 2 pcs. 17 mm ring/open-end spanner;
L MMMM L

2 pcs. 19 mm ring/open-end spanner;

1 pc. 46 mm open-end spanner; 1 pc. 8 mm hex.
N

socket screw key; 1 pc. measuring tape 2 m;

G
J

1 pc. fitter's square 160x250;

°
90
90

1 pc. one-hand right-angle grinder; H I

°

1 pc. wire brush; 1 pc. hand-brush; Spindle positioning and installation dimensions
1 pc. marking pen or chalk

Note
Before installation and commissioning of the scraper, the conveyor system and the conveyor belt must be
checked for proper function and condition, e.g. mistracking, belt tension, round running of drums, grooved or
patched belt surface, vibrations.
In the case of thick layers of sticking material (s > 3 mm) a pre-scraper should be installed. In the case of special
©2015 HOSCH

operating conditions (reversing operation, runback, highly damaged belt surface, vibrations, etc.), the scraper
must be equipped with the corresponding accessories. Please contact HOSCH.

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 General Danger Notice
• Before carrying out installation or maintenance work on HOSCH Sprung Blade Scrapers, ensure that the
conveyor belt has been stopped and “locked-off”. Do not begin any work that has not been previously
authorised by a responsible works manager and co-ordinated with all the departments involved (such as
electrical engineering, safety departments, production department, operation department). Protective cloth-
ing, in particular safety boots, gloves, helmet and protective glasses are compulsory.
• An authorised work permit from the relevant manager must be obtained prior to any welding and cutting
work. Make sure that appropriate fire extinguishing devices are available.
• When working at height, provide safety devices, for example scaffolds, railings, guard nets, safety belts. The
devices must have been installed or inspected by a specialised company and released, as fit for work.
• Prior to starting work, the serviceman is to consult the person in charge of site safety and establish the
conveyor environment as well as possible specific security instructions.
• Prior to operating the scraper, ensure that the site is completely cleared. All equipment or parts, such as
scaffolds, lifting gears, tools etc. should be removed from the area prior to restarting the conveyor belt.
Guards etc. that may have been dismantled to ease the installation/maintenance must be refitted.
• HOSCH Sprung Blade Scrapers are generally equipped with shock absorbing elasto-mounts. During the
operation, unexpected bouncing movements may occur. Be aware of the nip points! The site operator should
guard the mountings to prevent accidental contact.
• The blade and module cleaning tips are already sharp when delivered. As the risk of injury during installa-
tion or maintenance is very high, protective clothing is compulsory. Prevent the scraper from unintentional
pivoting.
• Due to the friction occurring during operation, the blades or module tips are likely become very hot. Touch-
ing them immediately upon stopping the belt can lead to serious burns.
• The contact between the blades or modules and the running of the conveyor belt can create electrical
charges, sparking may also occur through discharge. Be cautious!
• Mineral or metallic particles may collect on the belt surface and cause sparking when passing the blades or
modules.
• All scraper parts, especially the components situated in the product flow, are subject to extreme wear. The
wearing of the component material may cause sharp edges. The risk of injury is high if this occurs.
• The weakened structures of worn parts are likely to break. To guarantee the personnel and conveyor safety,
these parts have to be replaced with new ones.
• Scraper systems are exposed to high dynamic stress. Therefore, all screwed connections are to be checked
and secured before each commissioning and upon each maintenance. Security elements (spring washers,
counter nuts) should not be re-used. They must be replaced by new parts. In case of mechanical damage
e.g. corrosion, new parts are to be installed.
• Only original, genuine HOSCH parts should be used.
©2015 HOSCH

The contents of this document may be subject to technical modifications Page 5 of 12 Installation and Operation Manual Type C1V
Installation
1. Determining the installation position

PA : Run-off point (point where

belt runs off the pulley) min. 3
00
PB : Contact point of the front
row of blades with the belt 100

PC : Assembly carrier centre

point

PC PB PA

The blades of the front row of modules are to be positioned 100 mm after the run-off point (PA) at point (PB).
Both points are to be marked on both sides of the frame construction. Make sure that the clearance behind the
scraper to the next components, e.g. roller or chute is sufficient.
Minimum space requirements = 300 mm.

2. Determining the assembly carrier centre point

PB : Contact point of the front

row of blades with the belt

PC : Assembly carrier centre

point PB

A: 10 mm (20 mm*)
B: 177 mm (187 mm*) B

* = in case K-Modules are used,

PC
refer to dimension table A

Starting from point (PB), the centre point of the assembly carrier (PC) is to be determined at the frame construc-
tion using measures A and B. The measures are always to be marked parallel and vertically to the belt direction.
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Installation and Operation Manual Type C1V Page 6 of 12 The contents of this document may be subject to technical modifications
 Installation (continued)
3. Installation opening

PC : Assembly carrier center

point

B : 177 mm (187 mm*)

V : min. 100 mm
W : min. 70 mm
X : min. 170 mm B

X
*= in case K-Modules are used,
refer to dimension table PC W
V
V

If the installation is carried out at a closed supporting structure, e.g. in the case of lateral chute plates, an open-
ing must be provided for the scraper. The opening must be parallel and vertical to the belt direction. The open-
ing must be dimensioned in such a way that the scraper with the pre-assembled modules can be inserted from
the side.

4. Determining the spindle position

PC : Assembly carrier centre point

F : 142 mm
N : 88 mm
O : 15 mm A
P : 135 mm
Section A
O

PC
P

F
N

The spindles are installed vertically to the belt at distance F from the assembly carrier centre point. The mount-
ings can be installed whether in front of the assembly carrier (tractive configuration = preferred) or behind him.
The stirrup of the mounting (8) can pivot by 90° around the spindle axle (Section A). The measure O is the
max. assembly range, P is the min. assembly range depending on the installation of the assembly carrier locking
©2015 HOSCH

rings (see illustration in dimension table). The position of the mounting stirrup is to be selected in such a way
that it can be fixed to stable, twist-resistant components of the supporting structure such as sectional steel beams.

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Installation (continued)
5. Mounting the spindle, support and locking ring

K : Ø14 mm
L : 43 mm
M : 35 mm
N : 226 mm
K

M L
M
L MM

N
If the spindles cannot be fixed to the supporting structure sections directly, appropriate intermediate consoles
must be provided. When assembling the mounting and assembly carrier locking rings, make sure they are
installed in such a way that sufficient space (approx. 70 mm) is available on the spindle for tensioning the
scraper against the belt. The assembly carrier locking rings can be mounted in steps of 30 mm variably to the
stirrup of the mounting.

6. Pre-assembling and checking the assembly carrier

Cleaning
module,
Assembly carrier
blade
end section
Cleaning
module,
element

Assembly carrier
Fixing screws midsection

Assemble the assembly carrier midsection and the assembly carrier end sections. Use the supplied screw kit.
©2015 HOSCH

Insert the sprung elements in the sleeves of the assembly carrier midsection and tighten the plug. Next insert the
cleaning blades in the sprung elements and align all cleaning blades to a uniform, average height level.

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 Installation (continued)
7. Aligning the assembly carrier
2

Section A-A = =
1

A
=
HOSCH

= =

A
3
4

Insert the pre-assembled assembly carrier in the assembly carrier locking rings. Spindle up the assembly carrier
on both sides evenly until the scraping edges have slight contact with the belt and the assembly carrier is paral-
lel (2) to the belt surface. Then centre the assembly carrier (1) to the belt. Turn the assembly carrier until the
assembly carrier flanges are parallel and/or vertical (3) to the belt. Finally arrest the assembly carrier by
tightening the cutting ring screws. If necessary, adjust the height of the modules to the existing belt contour until
they contact the belt without any gap (4).

8. Pre-tensioning the scraper

R : 27 mm (40 mm*)
PB : centre of module slewing S : 54 mm (67 mm*)
axle
PM : contact point of the front 1
row of blades with the belt
S

R
PB

4 3
HOSC
H

PM * = in case K-Modules are 2

used, refer to dimension table

Mark the position of the untensioned scraping edges (1) with a chalk line (PB) on the belt. Spindle up the
assembly carrier evenly on both sides (2), while pulling back the module arms manually (3). Continue the
©2015 HOSCH

tensioning procedure until the distance S (4) between the angle and the scraping edges is reached. For that,
place the angle at point PM = centre of module slewing axle. Alternatively, you can use the measure (S - R) =
27 mm. Then tighten the spindle nuts.

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Installation (continued)
9. Checking the installation

1
1 2

Check all fixing elements of the scraper, re-tighten and secure screws (1). Check function and free motion of all
scraper components. Check assembly using the installation checklist (2).
In case the assembly carrier end sections jut out over the passage, they can be cut off up to the mounting.

10. Trial run with material

Minimum period of trial run

with material = 0.5 hrs.

Check if the cleaning function of the scraper is OK. If necessary, readjust the height of individual modules.
Check if the scraper works smoothly and without vibrations. Check if the loading width of the belt corresponds
to the cleaning width of the scraper. Belt junctions, patches or other defects must pass the scraper without caus-
©2015 HOSCH

ing any problems. Check system for mistracking and runback.

Installation and Operation Manual Type C1V Page 10 of 12 The contents of this document may be subject to technical modifications
 Maintenance and Service
To maintain its performance, the HOSCH Sprung Blade Scraper Type C1V must be inspected and serviced
regularly.

First inspection:
Directly after the first full working day of a scraper, a visual inspection should be carried out. In this inspection,
the function of the device, the cleaning efficiency, the material discharge and the working behaviour of the
scraper should be checked. In addition to that, the belt surface, the belt junctions and patches are to be
checked.

Follow-up inspections:
The intervals for follow-up inspections are variable and mainly depend on the operating conditions of the
scraper. Generally, the inspections should be carried out at intervals of 4 weeks. If necessary, the inspection
intervals must be shorter. The follow-up inspections include the same steps as the first inspection. Additionally,
the degree of wear of the modules must be assessed, and any material sticking to the scraper must be removed,
if necessary. When cleaning the scraper, make sure not to damage the anti-corrosion coat or the scraping
edges of the modules.
CAUTION – Damaged tungsten carbide parts of the modules can damage the belt surface.

Maintenance:
Depending on the degree of wear, the scraper must undergo a regular service inspection. A maximum of 4.000
operating hours is a very general value for the time between two service inspections. Depending on the type of
installation and the material conveyed, this value may differ greatly, however. Please coordinate the service
intervals with HOSCH. The following work is to be carried out:
• Cleaning of all scraper components
• Disassembly of the assembly carrier
• Functional check of all components
• Assessment and, if necessary, repair of anti-corrosion coat of all components
• Assessment of the degree of wear of all components
• Replacement of worn-out or damaged parts by original parts
• If used modules are reinstalled, the scraping edges must be rounded, otherwise the belt surface may be
damaged
• Installation and re-adjustment of the scraper according to the installation & operating instructions.

Wearing parts:
The modules are subject to constant wear. They must be replaced if the height of the tungsten carbide tip is
inferior or equal to 2mm. All rubber springs are subject to material fatigue. For this reason it is recommended
that modules with a low tungsten carbide wear should be replaced after approx. 8.000 operating hours in
order to maintain a good operating result and plant safety. New screw securing elements must be installed in
each service inspection.

HOSCH Service
The required inspection and service intervals can be coordinated with HOSCH's Service Department if
requested. HOSCH service staff is available worldwide to carry out the work. Additionally, HOSCH offers its
customers training seminars on the selection, installation, inspection and service of its belt conveyor cleaning
©2015 HOSCH

systems.

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 HOSCH in South Africa

HOSCH Fördertechnik (SA) (Pty) Ltd.

P.O. Box 14630, Witfield 1467, Johannesburg
Tel: 011/826 6940, Fax: 011/826 6784
e-mail: sales@hoschsa.co.za, web: www.hoschsa.co.za

The HOSCH Group

HOSCH International Pty Ltd. HOSCH Equipment (India) PVT Ltd.
Perth, Australia Calcutta, India
e-mail: mail@hosch.com.au e-mail: hosch@cal.vsnl.net.in

HOSCH Austria GmbH HOSCH Italia S.R.L.

Vienna, Austria Pontecagnano, Italy
e-mail: office@hosch-austria.at e-mail: mail@hosch.it

HOSCH do Brasil Ltda. HOSCH Asia PLT

Belo Horizonte, Brazil Puchong, Malaysia
e-mail: hosch@hosch.com.br e-mail: mail@hosch-asia.com

HOSCH France S.A.R.L. HOSCH Techniki Transportowe Polska Sp. z o.o.

Réau, France Wroclaw, Poland
e-mail: info@hosch.fr e-mail: hosch@hosch.pl

HOSCH Fördertechnik GmbH HOSCH Iberia S.R.L.U.

Recklinghausen, Germany Barcelona, Spain
e-mail: mail@hosch.de e-mail: hosch@hosch.es

HOSCH (G.B.) Ltd. HOSCH Schweiz GmbH

Thornaby, Great Britain Rotkreuz, Switzerland
e-mail: mail@hosch.co.uk e-mail: mail@hosch.de

HOSCH Hellas Monoprosopi E.P.E. HOSCH COMPANY

Thessaloniki, Greece Pittsburgh, USA
e-mail: hosch@otenet.gr e-mail: hosch@hoschusa.com

©2015 HOSCH-Fördertechnik GmbH

No part of this publication may be reproduced, transmitted, transcribed, stored in any retrieval system or translated into any human or
computer language by any means or in any form, without the prior written permission of HOSCH-Fördertechnik GmbH. Contravention
of the owner's copyright may also reduce the ability of HOSCH-Fördertechnik GmbH to provide effective support for its equipment.
11931 - 030315 - ZA - EN

HOSCH-Fördertechnik GmbH reserves the right to make changes without notice to both this document and to its products described
within this document. Nothing in this publication represents any contractual or other commitment on the part of HOSCH-Fördertechnik
GmbH and should not be taken as such. All possible care has been taken in the preparation of this publication.

However, if you find any errors or would like to make suggestions for improvement then write to HOSCH-Fördertechnik GmbH.

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