BP Angola FPSO PAS Hardware Specification

BP Angola FPSO Development Programme
PAS HARDWARE FUNCTIONAL DESIGN SPECIFICATION
PROCESS AUTOMATION SYSTEM (PAS) HARDWARE

FUNCTIONAL DESIGN SPECIFICATION
Doc No.: ANG-PROG-YG-CS-SPE-0017
INTEGRATED CONTROL AND SAFETY SYSTEM
Contract No: CON-ANG-31-2038
Life Cycle Code Description

A As Designed
REV DATE REASON FOR ISSUE BY CHECKED APPROVED

01 31 July 2008 Issued for Review MGS EY R.J
D1 03 Oct 2008 Approved for Design MGS EY R.J
D2 26 Feb 2009 Revised as per MGS EY R.J
Prototype Test
D3 05 Mar 2009 Revised as per BP’s MGS EY R.J
comment
ANG-PROG-YG-CS-SPE-0017-D3.doc Page 1 of 38
Table of Contents
1 GENERAL ..................................................................................................................... 4
1.1 Introduction ............................................................................................................... 4
1.2 How This Document is Organized ............................................................................ 4
1.3 Acronyms & Abbreviations ....................................................................................... 4
2 REFERENCES AND STANDARDS .............................................................................. 6

2.1 Yokogawa Programme Documentation .................................................................... 6
2.2 Yokogawa General Specifications ............................................................................ 7
2.3 BP Programme Specifications .................................................................................. 7
2.4 BP ETP ..................................................................................................................... 8
3 PAS HARDWARE SPECIFICATIONS .......................................................................... 9

3.1 System Architecture ................................................................................................. 9
3.2 Power Supply Requirement .................................................................................... 12
3.3 I/O Signal Requirement .......................................................................................... 12
3.4 Field Control Station Installation Environment ....................................................... 13
3.5 Field Control Station (FCS) .................................................................................... 14
3.5.1 Field Control Unit (FCU) .......................................................................................... 14
3.5.2 Node Units ............................................................................................................... 17
3.5.2.1 Local Node Unit ........................................................................................... 17
3.5.2.2 Remote Node Unit ....................................................................................... 19
3.5.3 I/O Modules .............................................................................................................. 21
3.5.3.1 Analog Input Module ................................................................................... 22
3.5.3.2 Analog Output Module................................................................................. 24
3.5.3.3 Digital Input Module..................................................................................... 25
3.5.3.4 Digital Output Module .................................................................................. 26
3.5.3.5 Subsystem Communication Module ............................................................ 28
3.5.3.6 Foundation Fieldbus Communication Module ............................................. 30
3.5.3.7 Profibus-DPV1 Communication Module ...................................................... 31
3.6 Workstation and Servers ........................................................................................ 32
3.6.1 Operator Workstation (OWS) ................................................................................... 32
3.6.2 Engineering Workstation (EWS) .............................................................................. 32
3.6.3 ICSS Anti-Virus Servers........................................................................................... 32
3.6.4 Local Operator Station (LOS) .................................................................................. 33
3.7 Printers ................................................................................................................... 33
3.8 System Cables ....................................................................................................... 34
3.9 Network .................................................................................................................. 35
3.9.1 Process Control Network (Vnet/IP) .......................................................................... 35
3.9.2 High Level PCN ....................................................................................................... 36
3.9.3 Remote ER (Enhanced Bus) Bus ............................................................................ 36
3.9.4 Network Switches .................................................................................................... 37
3.9.5 Network Cables ........................................................................................................ 37
3.10 Spares Philosophy ................................................................................................. 38
List of Tables
Table 3.1-1 : Domain Segregation for Network Device ........................................................ 10
Table 3.4-2 : Installation Specification .................................................................................. 13
Table 3.5-3 : FCU General Specification .............................................................................. 16
Table 3.5-4 : Local Node Unit General Specification ............................................................ 18
Table 3.5-5 : ESB Bus Coupler Module General Specification ............................................ 18
Table 3.5-6 : Remote Node Unit General Specification ........................................................ 20
Table 3.5-7 : ER Bus Interface Module Unit General Specification ...................................... 20
Table 3.5-8 : AAI143 General Specification ......................................................................... 23
Table 3.5-9 : AAI543 General Specification ......................................................................... 24
Table 3.5-10 : ADV151 General Specification ...................................................................... 25
Table 3.5-11 : ADV551 General Specification ...................................................................... 26
Table 3.5-12 : ALR121 General Specification ...................................................................... 28
Table 3.5-13 : ALE111 General Specification ...................................................................... 29
Table 3.5-14 : ALF111 General Specification ....................................................................... 30
Table 3.5-15 : ALP111 General Specification ...................................................................... 31
Table 3.8-16 : System Cable Specification ........................................................................... 34
Table 3.9-17 : Specification when Connecting Device in a Vnet/IP Domain ........................ 36
Table 3.9-18 : Specification when Connecting between Vnet/IP Domains ........................... 36
List of Figures
Figure 3.1-1 : Typical Centum VP and Prosafe-RS Integration System Configuration
with Multiple Domains ............................................................................................................. 9
Figure 3.1-2 : FCS Node Configuration ................................................................................ 11
Figure 3.5-3 : Field Control Unit ........................................................................................... 15
Figure 3.5-4 : Local Node Unit .............................................................................................. 17
Figure 3.5-5 : Remote Node Unit .......................................................................................... 19
Figure 3.5-6 : Typical I/O Module ......................................................................................... 21
Figure 3.5-7 : Pre-Fabricated System Cable Interface to I/O Module .................................. 22
Figure 3.9-8 : Selection of Transmission Path ...................................................................... 35
Attachment Attachment Document No. Attachment Document Title

-01 ANG-PROG-YG-CS-SPE-0017-01 PAS Component Certificates
1 GENERAL
1.1 Introduction
The PAS Hardware Functional Design Specification provides the hardware design basis of
Yokogawa’s Centum VP being engineered for BP Angola FPSO Development Programme to
be used in the Process Automation System.
The purpose of this document is to define the basis of architecture and hardware components
and their specifications applicable to the Process Automation System.
1.2 How This Document is Organized

This document is organized as follows:
• Section 1 of the document is an introduction to the purpose of this document, how this
document is organized, acronyms & abbreviation only used within the document.
• Section 2 of the document provides the references and standards that should be
referenced in conjunction with this specification.
• Section 3 of the document provides the Process Automation System hardware
specifications.
1.3 Acronyms & Abbreviations

All abbreviations used in the document are as follows:
ABS American Bureau of Shipping
AC Alternating Current
AI Analog Input
ALMS Alarm Management System
AO Analog Output
ATEX Atmosphères Explosibles
A&E Alarm And Event
BV Bureau Veritas
CC Conversion Contractor
CCR Central Control Room
CPU Central Processing Unit
DC Direct Current
DHS Data Historian Server
ER Enhanced Bus for Remote Node
ESB Enhanced Serial Bus
EWS Engineering Workstation
FCS Field Control Station
FCU Field Control Unit

FF Foundation Field bus
FIO Field Network Input Output
FPSO Floating Production Storage Offloading
FW-LER Forward Local Equipment Room
F&G Fire and Gas (Prosafe-RS)
HART Highway Addressable Remote Transducer
HIS Human Interface Station
HMI Human Machine Interface
ICSS Integrated Control And Safety System
I/O, IO Input / Output
KVM Keyboard Video Monitor
L2SW Layer-2 Switch
L3SW Layer-3 Switch
LAN Local Area Network
LER Local Equipment Room
LOS Local Operator Station
Mbps Mega bits per Second
MDHS Master Data Historian Server
NU Node Unit
OPC OLE for Process Control
OWS Operator Workstation
PAS Process Automation System (Centum VP)
PCN Process Control Network
PRM Plant Resource Management System
PSVM Plutao, Saturno, Venus, Marte FPSO
SER Sequence of Event Recorder
SIS Safety Instrumented System (Prosafe-RS)
Vnet /IP Centum VP Control Network
2 REFERENCES AND STANDARDS

The Integrated Control and Safety System are designed based on the requirements specified
on the Yokogawa programme documentation, BP Programme specifications, BP ETPs, and
International Standards indicated below.
In case of conflict, the specifications shall be applied in the following order:

a) Yokogawa Programme Documentation
b) Yokogawa General Specifications
c) BP Programme Specifications
d) BP Engineering Technical Practice (ETP)
2.1 Yokogawa Programme Documentation

The following Yokogawa Programme documents should be referenced in conjunction with
this specification:
BLK31-NE-YG-CS-SCM-0001 ICSS Overall System Architecture Network Diagram
ANG-PROG-YG-CS-SCM-0001 ICSS Overall Signal Flow Diagram
ANG-PROG-YG-CS-SCM-0002 ICSS Typical Grounding Scheme
ANG-PROG-YG-CS-SPE-0001 ICSS Component Specification
ANG-PROG-YG-CS-SPE-0002 ICSS Computer Hardware Specification
ANG-PROG-YG-CS-SPE-0003 ICSS Cabinet Design Specification
ANG-PROG-YG-CS-SPE-0005 ICSS Component Numbering Specification
ANG-PROG-YG-CS-SPE-0009 Alarm Management System (ALMS) Functional Design
Specification
ANG-PROG-YG-CS-SPE-0010 Functional Design Specification - PAS Software
ANG-PROG-YG-CS-SPE-0011 Functional Design Specification - PAS HMI
ANG-PROG-YG-CS-SPE-0012 Foundation Fieldbus (FF) Specification
ANG-PROG-YG-CS-SPE-0013 Functional Design Specification - Subsea
Communication
ANG-PROG-YG-CS-SPE-0014 Functional Design Specification - Subsystem
Communication (Others)
ANG-PROG-YG-CS-SPE-0015 Functional Design Specification - Device Management
System (PRM)
ANG-PROG-YG-CS-SPE-0018 Sequence of Event Recorder (SER) Functional Design
Specification
ANG-PROG-YG-CS-SPE-0019 Data Historian System (DHS) Functional Design
Specification
ANG-PROG-YG-CS-SPE-0020 Master Data Historian System (MDHS) Functional
Design Specification
ANG-PROG-YG-CS-SPE-0103 SIS Hardware Functional Design Specification
ANG-PROG-YG-CS-SPE-0203 F&G Hardware Functional Design Specification
2.2 Yokogawa General Specifications

The following Yokogawa General Specifications for hardware should be referenced in
conjunction with this specification:
GS 33L01A10-40E Integrated Production Control System CENTUM VP

System Overview (Vnet/IP Edition)
GS 33L50E20-40E Field Control Unit, Duplexed Field Control Unit (for
Vnet/IP, for FIO, 19"Rack Mountable Type)
GS 33L50F10-40E FIO System Overview (for AFV10)
GS 33M50E25-40E ESB Bus Coupler Module (for AFF50)
GS 33M50F20-40E Node Units (for FIO)
GS 33M50F30-40E Analog I/O Modules (for FIO)
GS 33M50F40-40E Digital I/O Modules (for FIO)
GS 33M50G10-40E Subsystem Communication Module (for FIO)
GS 33M50F25-40E ER Bus Interface Master Module (for FIO)
GS 33M50G80-40E PROFIBUS-DPV1 Communication Module
GS 33M50H10-40E Field Connection Specifications (for FIO)
GS 33M50J10-40E Cables (for FIO)
GS 33M50H50-40E Terminal Boards (for FIO)
GS 33M50C30-40E USB Operation Keyboard (for Human Interface Station)
GS 33L50C10-40E Vnet/IP Interface Card
GS 33M50G20-40E Foundation Fieldbus Communication Module (for FIO)
IM 33L01A10-40E User’s Manual Vnet/IP
IM 33M50E40-40E User’s Manual Field Control Stations
IM 33M50C10-40E User’s Manual Peripherals
IM 33M50G10-40E User’s Manual Input & Output Modules
TI 33L01J10-40E Centum VP Installation Guidance (for Vnet/IP)
TI 33Q01J30-01E Explosion Protection
2.3 BP Programme Specifications

The following BP Programme specifications should be referenced in conjunction with this
specification:
ANG-PROG-BP-FAC-PHL-0008 Automation Control and Instrumentation Philosophy
Rev A2
ANG-PROG-BP-FAC-SPE-0016 Telecommunications & Digital Infrastructure
Rev A2 Philosophy
ANG-PROG-BP-FAC-SPE-0018 Equipment Indoor Cabinets Specification
Rev A1
2.4 BP ETP
The following BP ETPs should be referenced in conjunction with this specification:
GP 12-15 Guidance on Practice for Wire and Cable
Dated 3 Dec 2003
GIS 12-157 Guidance on Industry Standard for Optical Fire Cable (IEC)
Dated 23 Jan 2003
GP 12-25 Guidance on Practice for Earthing/Grounding
Dated 14 Nov 2003
GP 12-60 Guidance on Practice for Hazardous Area Electrical Installations.
Dated 25 Nov 2003
GP 30-40 Guidance on Practice for Process Automation System
Dated 31 Oct 2003
GIS 30-401 Guidance on Industry Standard for Process Automation System
Dated 31 Oct 2003
GP 30-65 Guidance on Practice for Control Panels
Dated 9 July 2002
GP 59-63 Guidance on Practice for Fibre Cable Plant Design
Dated 27 Dec 2005
3 PAS HARDWARE SPECIFICATIONS
3.1 System Architecture

The Process Automation System (PAS) consists of the Yokogawa Centum VP DCS system;
which integrates with the Prosafe-RS System for SIS/F&G and various other equipment
packages. The PAS architecture comprises of Human Interface Station (HIS or OWS) for
operator interface and Field Control Station (FCS) for control and monitoring the process.
The HIS and FCS are interconnected by redundant Vnet/IP control bus through a Layer 2
Switch L2SW. In addition, an Ethernet (High Level PCN) interconnects HIS for file transfer
functions and downloading the latest Anti-Virus Virus Definition updates (DAT) to the HIS
from the Anti-Virus Server. One of the HIS serves as an Engineering Workstation (EWS)
with builder capabilities.
Figure 3.1-1 shows a typical Centum VP and Prosafe-RS integration system configuration
with multiple domains through layer 3 switch, which has routing capabilities. Each FCS,
SENG (S-EWS), HIS (OWS or EWS) is considered as a station in a domain. A Vnet/IP
domain consists of two independent subnets of bus 1 and bus 2. Each domain can have a
maximum of 64 Vnet/IP stations and 124 general-purpose Ethernet devices (PCs, routers,
etc.). The integrated system can have a maximum of 16 Vnet/IP domains.
Figure 3.1-1 : Typical Centum VP and Prosafe-RS Integration System Configuration with
Multiple Domains
For the Angola Development Programme, the network architecture design is as per ICSS
Network Overall System Architecture Network Diagram, document number BLK31-NE-YG-
CS-SCM-0001. This diagram pertains specifically to PSVM FPSO and may differ with other
FPSOs in the quantities of PAS, SIS and F&G controllers/cabinets and the locations of the
cabinets.
For the programme, three (3) ICSS network domains will be designed. The domain
segregation for network devices will be as shown in Table 3.1-1 below, with only the controller
numbers for PAS, SIS, and F&G changing for each FPSO. The figures shown in Table 3.1-1
below are for PSVM FPSO.
Table 3.1-1 : Domain Segregation for Network Device
No. of Stations No. of Stations No. of Stations

in Domain 1 in Domain 2 in Domain 3
(Marine) (Production) (Subsea)
ICSS Station Description
Subsea OPC Servers 6
SIS OPC server 1
All other OPC servers 8
OWS 2 2 1
F&G OWS 1
SIS EWS 1
PAS & F&G EWS 2
PRM & VTS Server 2
LOS 2 1
SIS Controllers 20
F&G Controllers (excluding
Turret) 14
F&G Controller in Turret 1
PAS Controller Turret &
FW-LER 4 6
PAS Controller E-house 11 13
Large Display Unit OWS 1
Total 43 43 13
Note 1: The maximum number of connected Vnet/IP network devices per domain is 64.
Note 2: These figures will need to be changed to match the as built at the end of
engineering design for each FPSO.
Figure 3.1-2 shows the typical connection of FCU with NU using dual redundant ESB bus. In a
typical configuration of a system view, the Node-1 is FCU unit and the Node 2 will be the
subsequent NU and so on as shown in the figure below.
Figure 3.1-2 : FCS Node Configuration
3.2 Power Supply Requirement
Each PAS system cabinet shall be powered by two (2) independent 110VAC/60Hz UPS
power supply feeders.
For indoor cabinets, the PAS FCS shall be powered directly from the UPS 110VAC power
feeders. The UPS feeders are distributed to PAS system cabinets via ICSS Power
Distribution Cabinet.
For the Turret outdoor cabinet which will be installed in Hazardous Area Zone 2
classification, the PAS FCS system shall use the 24VDC power supply model which is
suitable for Hazardous Area installation. Redundant 24VDC power supply units installed
inside the cabinet shall be used to supply power to the system. There are no separate power
distribution cabinet in the Turret hence the 110 VAC power distribution for PAS & SIS will be
done inside the Turret PAS cabinet.
3.3 I/O Signal Requirement
For the programme, the following I/O signal types are considered:
1. IS FF Signals
2. IS Analog Input Signals
3. Non-IS Analog Input Signals
4. IS Analog Output Signals
5. Non-IS Analog Outpit Signals
6. IS Digital Input Signals
7. Non-IS Digital Input Signals
8. Non-IS Digital Output Signals
9. Serial communication (Modbus RTU and TCP)
Typical signal flow diagram for each signal type can be referred to Overall Signal Flow
Diagram, document number ANG-PROG-YG-CS-SCM-0001.
3.4 Field Control Station Installation Environment

The following table lists environmental requirements for the installation of the Centum VP
System. It lists the environmental conditions of the location to operate the system safely,
and stably over a long period of time.
Table 3.4-2 : Installation Specification

Item Specification
0 to 50o C (Local Node , Field Control Unit)
Normal Operation
Temperature 0 to 60o C (Remote Node Standard)
(Avoid Direct -20 to 70o C temperature option for Remote Node (Note *1)
sunlight) Transportation / -20 to 60o C (avoid direct sunlight)
Storage (40 to 85o C temperature option for Remote Node
10 to 90 %RH (Local Node , Field Control Unit)
Humidity Normal Operation
5 to 95 %RH (Remote Node)
(no
Transportation / 10 to 90 %RH (Local Node , Field Control Unit)
condensation)
Storage 5 to 95 %RH (Remote Node)
Normal Operation Within ±10o C/h
Temperature
Fluctuation Transportation /
Within ±20o C/h
Storage
100-120 V AC ±10%
Voltage Range 220-240 V AC ±10%
24 V DC ±10% (including ripple)
Power Source Frequency 50/60 ±3 Hz

Distortion Factor 10% or less
125 V or larger (for 100~120 VAC)
Peak Value
274 V or larger (for 220~240 VAC)
Momentary Failure 20 ms or less (for 100-120 / 220-240 VAC)
Withstanding Voltage 1500 V AC for 1 minute (for 100-120/220-240 V AC)
Between power & ground terminals
20 Mohms at 500 V DC
Insulation resistance
(Between power & ground terminals)
Grounding 100 Ohms or less, Independent grounding
Dust 0.3 mg/m3 or less
ISA S71.04.G2 (standard)
Corrosive gas
ISA G3 option : ISA S71.04.G3
Displacement amplitude 0.25 mm or less (1 to 14 Hz)
Vibration
Acceleration 2.0 m/s2 or less (14 to 100Hz)
Vibration Quake resistance 4.9 m/s2 or less
Horizontal 4.9 m/s2 or less, Vertical 9.8 m/s2 or less
Transport Vibration
(in packed condition)
Impact Transportation Horizontal 49.0 m/s2, Vertical 98.0 m/s2
Impact (in packed condition)
3 V/m or less (26 MHz to 1 GHz and 1.4 to 2.0 GHz)
Electric Field
1 V/m or less (2.0 to 2.7 GHz)
30 A/m or less (AC), 400 A/m or less (DC)
Noise Magnetic Field
Earth magnetism not included in DC magnetic field
4 kV or less (direct discharge), 8kV or less (aerial
Static Electricity
discharge), In accordance with IEC 1000-4-2
Note : *1 When an AAP149, AAP849, ADV157, ADV557, ADV161, ADV561, ADV859, ADV159, ADV559, ADV869,
ADV169, ADV569, ALR111, ALR121, ALE111, ALF111 and ALP111 is installed, the ambient temperature should
range from 0 to 50 °C.
3.5 Field Control Station (FCS)
Field Control Station is the PAS System’s controller. It performs the continuous control,
sequence control and batch control functions. The FCS consists of Field Control Unit (FCU)
and Node Units (NU) with I/O modules. FCU and NUs are interconnected by ESB bus. FCU
is a 19” rack unit consisting of processor cards, battery back-up unit, power supply units,
Vnet/IP and ESB bus interface cards. The NU is also a 19” rack unit. Each NU rack unit
consists of ESB interface cards and IO modules. Eight I/O modules of any type can be
mounted in one NU rack. The FCU and NU racks are mounted in standard Rittal cabinet.
The system cabinet design specification can be referred in ICSS Cabinet Design
Specification Doc. No. ANG-PROG-YG-CS-SPE-0003.
3.5.1 Field Control Unit (FCU)

The FCU is the intelligent part of the Field Control Station and has a processor with a 32Mb
memory, 72 hours battery back-up for main memory, FCU status output through contact,
Vnet/IP and ESB bus communication interface. The redundant power unit in the FCU
receives the specified power supply from the power distribution boards, converts it to an
isolated direct-current voltage, and supplies that DC power to each unit and card in the FCU.
The battery unit in the FCU backs up the memory in the processor card during power failure.
The processor card in the FCU performs control calculations and monitors its own CPU and
power supply. The ESB bus interface card performs data communication via an identical
card placed in the node unit.
Duplex FCUs are used in the Programme. It consists of redundant processor cards,
redundant battery back-up, redundant V-net/IP bus, redundant ESB bus, and redundant
power units. Dual redundant FCU has two processor cards, which can be replaced online.
Each processor card has two CPUs. Each CPU performs the same computations and
results are compared after each calculation. If the results agree then the card is healthy. On
the other hand if the results do not agree then the card sends “Abnormal Status” message
and the standby card takes over. The standby processor card also performs concurrently all
the calculations as the main processor does. Therefore, when the control is transferred from
main processor card to standby processor card there is no interruption or bump in the
control.
Redundant ESB Bus Coupler Module (EC401) are installed in the FCU to communicate with
the ESB Bus Interface Module (SB401) of the local node. The redundant ESB Bus Coupler
Module must be installed in slot 7 and slot 8 of the FCU. A maximum of six I/O modules can
be installed in the FCU if the ESB Bus Coupler Modules are installed.
The typical FCU external appearance is shown below:
Figure 3.5-3 : Field Control Unit
The following FCU models shall be used for Vnet/IP interface in the Programme.
Table 3.5-3 : FCU General Specification
Non-Classified Area (ICSS

Item Equipment Room, E- Hazardous Area (Turret)
House, FW-LER)
FCU model AFV10D-S41111 AFV10D-S41411
Description Duplexed Field Control Unit with ISA Standard G3 Option
Power supply 100-120 VAC, 50/60Hz 24VDC

Power consumption 200 VA 5.5 A
Heating Value 120 Watts
Processor VR5432 133MHz
Firmware Revision 12
Main Memory Capacity 32 MB
Memory Protection Battery Back-up for Main Memory: Max. 72 Hours

During Power Failure
Communication Interface Dual Redundant Vnet/IP Interface
Dual Redundant ESB Bus Interface
Vnet/IP Communication 1000 Mbps Full Duplex
Speed
Connection Specification Cat5e UTP cable
1000Base-T Compliance (Note 1)
Max. Nodes/FCU 14
(Application capacity (Total number of local and remote nodes; Local nodes: max. 9)
Expansion Package
Option)
Max. IO Modules/Node 8
Weight Approximately 8 kgs.
Dimensions (L x W) 482.6mm x 265.9mm
Marine Certification ABS, BV, Lloyd’s

Hazardous Area ATEX Declaration of Conformity:
Certification (Note 2) II 3G EEx nC [nL] IIC T4
Note 1: Cat5e is the minimum requirement as per Yokogawa general specification. For
the Programme, Cat6a Cable will be used.
Note 2: Centum VP devices can be installed in a hazardous area of Zone 2 after

accommodating them in a keyed cabinet of protection rating IP54 or higher.
3.5.2 Node Units

The Node Unit functions as an interface between hardwire and serial I/O signals from the
field to the Field Control Unit (FCU) via an ESB bus or via an ER bus. It also supplies power
to the I/O Modules. A redundant power supply module, redundant bus interface module and
I/O modules are installed in the node unit. On each node unit a maximum of eight I/O
modules with different combination can be mounted. All blank I/O slots in the node unit will
be mounted with dummy cover.
3.5.2.1 Local Node Unit
Local Nodes are also called “ESB Bus Node Unit” because they are connected directly to
the FCU via an ESB bus. The configuration for the Programme uses ANB10D Local Node
Units for system cabinets that will be installed in the LER, FW-LER, and Turret. Redundant
ESB Bus Coupler Module (EC401) are installed in the FCU to communicate with the ESB
Bus Interface Module (SB401) of the local node.
The typical Local Node Unit diagram is shown below:
Figure 3.5-4 : Local Node Unit
The following local node unit models shall be used in the Programme:
Table 3.5-4 : Local Node Unit General Specification
Non-Classified Area (ICSS

Item Equipment Room, E-House, Hazardous Area (Turret)
FW-LER))
Model ANB10D- 411 ANB10D-441
Description Local Node Unit with ISA Standard G3 Option
Power supply 100-120 VAC, 50/60Hz 24VDC
Power Consumption 200VA 5.5A
Local Node Connection ESB Bus
ESB bus coupler module Redundant (EC 401)
Local Node Units connected Maximum 9
per FCU
(Application capacity
Expansion Package Option)
Maximum IO Modules/node 8 modules
Weight 10 Kg (including eight I/O modules)
Hazardous Area ATEX Declaration of
Certification Conformity:
(*Note) II 3G EEx nC [nL] IIC T4
Note : Centum VP devices can be installed in a hazardous area of Zone 2 after

The ESB Bus Coupler Module has the following specification:
Table 3.5-5 : ESB Bus Coupler Module General Specification
Item Specification
Model EC401-11
Description ESB Bus Coupler Module with ISA Standard G3 Option
Communication speed 128 Mbps (Data communication of I/O Modules)
Transmission Cable Dedicated Cable (YCB301)
Transmission Distance Maximum 10 meters
Certification (*Note) II 3G EEx nC [nL] IIC T4

3.5.2.2 Remote Node Unit
Remote Nodes (ANR11D) are also called “ER Bus Node Unit” because they are connected
to the dual redundant ER Bus Interface Master Modules (EB402) that are installed in the
Local Nodes via an ER bus. The EB402 module is used for controlling the ER bus
communication. It provides ER bus interface functions for communication between node
units.
For Angola Development Programme, Remote Node Units are not approved for use. Only
under special cases in Engine Room and ICSS Equipment Room can this be used with the
approval from COMPANY.
The typical Remote Node Unit diagram is shown below:
Figure 3.5-5 : Remote Node Unit
The following are the specifications of the remote node unit that shall be used in the
programme:
Table 3.5-6 : Remote Node Unit General Specification
Item Specification (Non-Classified Area)

Model ANR11D- 411
Description Remote Node Unit with ISA Standard G3 Option
Power Supply 100-120 VAC, 50/60Hz
Power Consumption 200VA
Remote Node Connection ER Bus
Maximum 4/FCU
Remote Node Units Maximum 14/FCU
connected per FCU Up to 8 remote nodes per ER bus can be connected.
(Application capacity
Expansion Package Option)
ER bus interface module Redundant EB402
Maximum IO Modules/node 8 modules
Weight 10 Kg (including eight I/O modules)
The ER Bus Interface Module has the following specification:
Table 3.5-7 : ER Bus Interface Module Unit General Specification
Item Specification
Model EB402-11
Description ER Bus Interface Module with ISA Standard G3 Option
Physical Layer Interface IEEE802.3 10BASE-T with RJ-45 Connector
Communication speed 10 Mbps
Transmission Distance Maximum 100 meters

3.5.3 I/O Modules

The following types of I/O modules are considered in the Programme.
• Analog I/O modules (HART enabled)
• Digital I/O modules
• Subsystem Communication modules
• Foundation Fieldbus communication modules
• Profibus-DPV1 communication modules (as required)
I/O modules are plug-in modules mounted in defined slots. Slots 1 to 8 of the node can
accept all types of I/O modules. Communication with ESB/ER bus is through the backplane.
All data will transfer to FCU via the ESB/ER Bus. The I/O and FF communication modules
have cable interface adators to connect the prefabricated system cables.
Figure 3.5-6 : Typical I/O Module
Figure 3.5-7 : Pre-Fabricated System Cable Interface to I/O Module
The following sections provide the model and specification of each type of IOM that shall be
used in the Programme.
3.5.3.1 Analog Input Module

AAI143 analog input modules are used for analog input signals from field. The module will
receive 4~20 mA signal from the field. This module is fitted with HART communication
function. All AI monitoring signals shall have simplex configuration while all control loop
signals shall be assigned in dual-redundant configuration. Each AAI143 module is equipped
with special setting pins for configuring individual channels for either loop powered (2-wire)
or externally powered (4-wire) loop.
Refer to the table below for the general specification of the AI module that shall be used in
the programme:
Table 3.5-8 : AAI143 General Specification
Item Specification
Model AAI143-H03/K4A00
Description Analog Input Module
- with HART communication
- with ISA Standard G3 option and temperature (-20˚C to
70˚C) option
- with KS Cable Interface Adapter (For connecting
AEA4D Terminal Board) [Model: ATK4A-00]
Number of Input Channels 16, isolated
Input signal 4~20 mA
Allowable Input current 24 mA
Withstanding Voltage Between 1500VAC, For 1 minute (Note 1)
Input and System
Input Resistance Power On : 270Ω (20mA) to 350Ω (4mA)
Power Off : 500KΩ or more
Accuracy ±16uA
Data update period 10 mS
Transmitter power Supply 24.0 to 25.5 V (output current limit: 25 mA)
Setting of 2-wire or 4-wire For each channel by setting pin
transmitter
Drift due to ambient temperature ±16 µA/10˚C
change
Maximum Current Consumption 230 mA (5 V DC), 540 mA (24 V DC)
Hart Communication Available
External Connection Dedicated Cable (KS1 cable)
Weight 0.4Kg
Hazardous Area Certification ATEX Declaration of Conformity:
(Note 2) II 3G EEx nC [nL] IIC T4
Note 1: The withstanding voltage for using the dedicated cable is 500 V AC (between
the input signal and the system).

3.5.3.2 Analog Output Module

Analog output modules are used to send 4~20 mA output signals to the field. This module is
fitted with HART communication function. All AO signals shall be assigned in dual-redundant
configuration. Refer to the table below for the general specification of the AO module that
shall be used in the programme:
Table 3.5-9 : AAI543 General Specification

Item Specification
Model AAI543-H03/K4A00
Description Analog Output Module
- with HART communication
70˚C) option
- with KS Cable Interface Adapter (For connecting
AEA4D Terminal Board) [Model: ATK4A-00]
Number of Output Channels 16, isolated
Output signal 4~20 mA
Withstanding Voltage Between 1500VAC, For 1 minute (Note 1)
Input and System
Allowable Load resistance 0 to 750 ohms
Circuit Open Detection Less than 0.65 mA
Accuracy ±48 uA
Data update period 10 mS
Drift due to ambient temperature ±16 µA/10˚C
change
Maximum Current Consumption 230 mA (5 V DC), 540 mA (24 V DC)
External Connection Dedicated Cable (KS1 cable)
Weight 0.4Kg

3.5.3.3 Digital Input Module

Digital Input modules receive contact input signals from the field. All DI signals shall be
assigned in simplex configuration. Refer to the table below for the general specification of
the DI module that shall be used in the programme:
Table 3.5-10 : ADV151 General Specification

Item Specification
Model ADV151-P13/D5A00
Description Digital Input Module
- with pulse count
- with status display
70˚C) option
- With KS Cable Interface Adapter for 32-channel digital
[Model: ATD5A-00]
Number of Input Channels 32
Rated Input Voltage 24 V DC (sink/source)
Input ON voltage 18 to 26.4 V
Input OFF voltage 5.0 V or less
Input current (at rated input 4.1 mA±20 % / channel
voltage)
Maximum allowable input 30.0 V DC
voltage
Withstanding voltage Between input signal and system: 2 kV AC, For 1 minute
Between commons: 500 V AC, For 1 minute, common
every 16-channel (Note 1)
Functions
Status input Function for detecting ON/OFF status
Pushbutton input Function for counting the pushbutton edges
Input response time 8 ms or less (for status input)
Minimum ON detection time 20 ms (for pushbutton input)
Maximum ON/OFF cycle 2.5 Hz (for pushbutton input)
Maximum current consumption 500 mA (5 V DC)
External Connection Dedicated Cable (AKB331 cable)
Weight 0.3 Kg
(*Note) II 3G EEx nC [nL] IIC T4

3.5.3.4 Digital Output Module

Digital Output modules are used for contact output signals to the field. All DO signals shall
be assigned in simplex configuration.
Free-Wheeling Diode (Spark Killer) must be installed at the field device for inductive loads
by FPSO CC as part of Programme requirement for countermeasure against overvoltage
caused by inductive loads. PAS system cabinet design will not include terminals with free-
wheeling diode.
Refer to the table below for the general specification of the DO module that shall be used in
the programme:
Table 3.5-11 : ADV551 General Specification

Item Specification
Model ADV551-P13/D5A00
Description Digital Output Module
- with pulse width output function/time-proportional
output function
- with status display
70˚C) option
- With KS Cable Interface Adapter for 32-channel digital
[Model: ATD5A-00]
Number of Output Channels 32
Rated Applied Voltage 24 V DC
Load Voltage 24 V DC, 50 mA
External power supply 20.4 to 26.4 V
voltage range
Output ON voltage 2 V DC
maximum value
Leak current maximum 0.1 mA
value when output OFF
Output format Current sink
Maximum load current 100 mA/channel, 26.4 V
Withstanding voltage Between output signal and system: 2 kV AC, For 1
minute
Between commons: 500 V AC, For 1 minute, common
minus (–) side every 16-channel (Note 1)
Functions:
Status output ON/OFF status output function
Pulse width output One-shot pulse width output function
Time-proportioning output Time-proportioning ON/OFF
Output response time 3 ms or less (for status output)
10 ms or less (for mixed status and pulse outputs)
Pulse width 8 ms to 7200 s

Pulse width resolution 8 ms, but ON/OFF delay of maximum 1 ms is added
Maximum current 700 mA (5 V DC)
consumption 60 mA (external power supply)
Weight 0.2 kg
External connection Dedicated cable (AKB331)

3.5.3.5 Subsystem Communication Module

Subsystem communication modules are used to communicate signals from various
subsystems. All subsystem communication modules shall be assigned in dual-redundant
configuration.
3.5.3.5.1 Serial Communication Module

This module exchange data with a subsystem via Modbus RTU serial communication link.
Refer to the table below for the general specification of the Modbus RTU module that shall be
used in the programme:
Table 3.5-12 : ALR121 General Specification
Item Specification
Model ALR121-S01
Description RS-422/RS-485 Serial Communication Module
(2-port, 1200 bps to 115.2 kbps)
- with ISA Standard G3 Option
Interface RS-422/RS-485 (2 ports)
Cable connection Point-to-point (RS-422)
Multipoint (RS-485)
Communication spec Half-duplex
Synchronization spec Start-stop synchronization
Communication speed 1200/2400/4800/9600/19200/38400/57600/76800/115200 bps
Transmission code ASCII/binary
Character length 7/8 bits
Stop bit length 1/2 bits
Parity check None/even/odd
When a signal is received 1 ms
after data transmission
Transmission distance Maximum 1200 m (total extended length)
How installed Mounted in ANB10D, ANR10D, AFV10D
I/O wiring Cable with 3-pair shield, AKB161
Wiring connection Clamped with terminal block’s M4 screws (5 poles x 2)
Maximum Installation per Maximum of 16 (8 pairs for a dual-redundant configuration)
FCS
Current consumption 0.5 A
Weight 0.3 kg

3.5.3.5.2 Ethernet Communication Module
This Module exchanges data with a subsystem via an Modbus TCP Ethernet communication
line. Refer to the table below for the general specification of the Modbus TCP module that
shall be used in the programme:
Table 3.5-13 : ALE111 General Specification

Item Specification
Model ALE111-S01
Description Ethernet Communication Module
- with ISA Standard G3 option
Physical Layer Interface IEEE802.3 10BASE-T
Connection Point-to-point
Connector RJ-45
Communication speed 10 Mbps
Transmission distance 100 m per segment
Transmission route 100 ohm twisted -pair cable (not shielded)
No. of ports One port
Media access control CSMA/CD
Maximum Installation per FCS Maximum of 16 (8 pairs for a dual-redundant
configuration)
Current consumption 0.5 A
Weight 0.3 kg
Hazardous Area Certification (*Note) ATEX Declaration of Conformity:
II 3G EEx nC [nL] IIC T4

3.5.3.6 Foundation Fieldbus Communication Module
Foundation Fieldbus communication module works as the Link Active Scheduler of the
Founddation Fieldbus (H1) and is used to transfer data from/to FF devices. This module can
handle up to four FF Segments. All FF signals shall be assigned in dual-redundant
configuration.
Refer to the table below for the general specification of the H1 module that shall be used in
the programme:
Table 3.5-14 : ALF111 General Specification

Item Specification
Model ALF111-S01
Description Foundation Fieldbus communication module
Transmission Speed 31.25 kbps
Interfaces Foundation Fieldbus (Low Speed Voltage Mode)
Ports 4 ports (one port is connected to one segment)
Current Consumption 0.5 Amps or less
Withstanding Voltage Field-to-system: 1500 V AC for 1 minute
External Connection AKB336
Maximum Installation per Maximum of 32 (16 pairs for a dual-redundant
FCS configuration)
Weight 0.4Kg

3.5.3.7 Profibus-DPV1 Communication Module
Profibus-DPV1 communication module is designed to operate as PROFIBUS-DP master

devices and exchange data with PROFIBUS-DP devices. All Profibus modules shall be
assigned in dual-redundant configuration.
Refer to the table below for the general specification of the Profibus communication module
that shall be used in the programme:
Table 3.5-15 : ALP111 General Specification

Item Specification
Model ALP111-S01
Description PROFIBUS-DPV1 Communication Module
Interfaces PROFIBUS-DPV1 (upward compatibility with
PROFIBUS-DP)
Tranmission Specification EIA-RS485-compliant
Signal Isolation Isolated

Connector D-sub 9 pin (female)
Communication 9600 bps to 12 Mbps
Maximum Transmission 1.2 km per segment (when communication

Distance speed is 9600 bps)
No. of Ports 1 port

Maintenance Port D-sub 9 pin (male)
Interface: RS-232C
Maximum Installation per Maximum of 16 (8 pairs for a dual-redundant
FCS configuration)
Maximum Current 0.7 Amps
Consumption
Weight 0.3Kg
Hazardous Area Not Available
Certification
3.6 Workstation and Servers

Workstations and Servers are the primary means of human interface to the plant for
operation, engineering and maintenance. The detail specifications of the workstations and
servers and related peripherals (KVM Station, KVM Switch, Remote Graphics unit, operator
keyboards) are provided in ICSS Computer Hardware Specification Doc. No. ANG-PROG-
YG-CS-SPE-0002.
3.6.1 Operator Workstation (OWS)

OWS serves as a human interface for operation, monitoring, and controlling the plant. An
OWS consists of one CPU workstation installed in the server cabinet located at the ICSS
equipment room with 21” quad LCD screen and integrated operation keyboard (AIP827) and
mouse located at the operator console in CCR. A remote graphics unit is used to extend the
user interface (keyboard, video, mouse) from the CPU to the remote user in CCR. Users
can run operation and monitoring functions in an OWS as required. A Vnet/IP Control Bus
Interface Card (VI701) is installed in the PCI slot of the CPU to connect the OWS to the
L2SW for communication over Vnet/IP network. The OWSs are also connected to the High
Level PCN for all non-critical file transfer functions.
3.6.2 Engineering Workstation (EWS)

An EWS provides an engineering environment for performing maintenance and engineering
functions such as configuring the PAS system, maintaining the database, and creating
periodic project back-up for recovery. The EWS server will be installed in the server cabinet
located at the ICSS equipment room. It will have password access control and only
authorized personnel can perform engineering functions. A Vnet/IP Control Bus Interface
Card (VI701) is installed in the PCI slot of the CPU to connect the EWS to the L2SW for
communication over Vnet/IP network. The EWSs are also connected to the High Level PCN
for all non-critical file transfer functions. Four (4) common desktop user interface display
units with keyboard and mouse will be provided in the ICSS Equipment Room. These user
interface units are shared with other ICSS servers to access the servers mounted inside the
server cabinets remotely.
3.6.3 ICSS Anti-Virus Servers
The ICSS Antivirus Server provides virus definition updates for the client machines and
centralized management of antivirus clients.
BP will deploy the Main Antivirus Server at the BP COE domain.
The main anti-virus server residing in BP Utility Network will be configured to retrieve the
updates from the master primary server. From this server the updates will be transferred to
the ICSS machines via the ICSS Anti-virus server PC located in the High Level PCN. Both
servers will be desktop mounted and located in the ICSS equipment room.
3.6.4 Local Operator Station (LOS)

LOS serves as a human interface for process monitoring purpose only in the E-House (LER),
FW-LER and Engine Room during maintenance. Engineering/control functionality will be
provided on this LOS. However control from these stations shall not be allowed unless
specified by a special operational procedure. Hence the LOS will be configured as VIEW
ONLY.
A Vnet/IP Control Bus Interface Card (VI701) is installed in the PCI slot of the CPU to
connect the LOS to the L2SW for communication over Vnet/IP network. The LOS will be
desktop mounted.
3.7 Printers
All color printers are network Ethernet based to enable printing from any workstation on the
network. Printing tasks such as PAS Alarm, Graphic Hardcopy, Report, System
configuration printout can be flexibly assigned to the respective printer. The printer shall
have copy, scan, digital send and fax functions. Two (2) printers will be connected to Vnet/IP
bus 2 network and two (2) will be connected to HPCN. The details for printer assignment will
be defined during detail engineering phase.The detail specifications of printers to be used in
the Programme are defined in ICSS Computer Hardware Specification Doc. No. ANG-
PROG-YG-CS-SPE-0002.
3.8 System Cables

Dedicated Yokogawa system cables will be used to connect the following equipment:
ESB bus between FCU and Node units
Signal cable between I/O modules to termination boards
Subsystem communication between PAS Serial Communication module and
subsystem communication module
These cables are prefabricated with connectors at both ends with the exception of the
system cable used for subsystem serial communication. All cables will have source and
destination cable tags on both ends.
The different types of system cables used are as follows.
Table 3.8-16 : System Cable Specification

Cable Specification Marine Hazardous Area
type Certification
YCB301 ESB Bus Cable between ABS, BV, ATEX Declaration of
FCU and Node units Lloyd’s Conformity:
II 3G EEx nC [nL] IIC
T4
KS1 Signal Cable between AIO ABS, BV, ATEX Declaration of
Modules AAI143, AAI543 & Lloyd’s Conformity:
Termination Boards II 3G EEx nC [nL] IIC
T4
AKB331 Signal Cable between DIO ABS, BV, ATEX Declaration of
Modules ADV151, ADV551 Lloyd’s Conformity:
& Termination Boards II 3G EEx nC [nL] IIC
T4
AKB336 Signal Cable between FF Not Available ATEX Declaration of
Communication Module Conformity:
ALF111 & MTL FF/FISCO II 3G EEx nC [nL] IIC
power supply board T4
AKB161 Between ALR121 & ABS, BV, ATEX Declaration of
Subsystem Modbus RS485 Lloyd’s Conformity:
Communication module II 3G EEx nC [nL] IIC
T4

3.9 Network
The Integrated Control & Safety System (ICSS) network is divided into two layers.
• PCN (Process Control Network)
• High Level PCN
3.9.1 Process Control Network (Vnet/IP)

Vnet/IP is used for the process control network, connecting all active PAS, SIS and F&G
components. It is a control bus conforming to IEEE802.3 and UDP/IP configured with dual-
redundant buses, namely Bus 1 and Bus 2. Each dual-redundant bus is configured with a
layer 2 switch (L2SW) with a maximum transmission speed of 1Gbps. Vnet/IP network uses
commercially off the shelf network products that have been tested for use by Yokogawa in
control and safety systems environment. It comprises of repeaters, Cat 6a cables, layer 2
switches and layer 3 switches. The devices in a domain are connected in star connection or
tree (multiple-star) connection.
Vnet/IP dual-redundant bus 1 is exclusively used for control communication and bus 2 is
used not only for control communication but for open communication by various kind of
standard protocol based on Ethernet within predetermined bandwidths. The bandwidth that
can be used for open communications via the bus-2 side is up to 300 Mbps. Vnet/IP Bus 2
enables data access by Exaopc OPC interface and communications based on TCP/IP
protocol. If a control communication error occurs at the bus 1 side, control bus
communication will be carried out via bus 2.
Bus switching is performed in every path up to the communication destination. In figure 3.9-
8 below, if a communication error occurs between the layer 2 switch cable and station C,
bus 1 is used between station A and station B, and bus 2 is used between station A and
station C. If the layer-2 switch itself on bus 1 is defective, bus 2 will be used between
stations A and B and between stations A and C. If a defective layer 2 switch reverts to
normal, bus 1 resumes.
Figure 3.9-8 : Selection of Transmission Path
In order to expand Vnet/IP system, the Vnet/IP may be split into several domains. Up to 64
stations can be connected in a single domain. Each Vnet/IP domain is interlinked using
Layer 3 switches (L3SW) with a transmission rate as high as 1 Gbps (between L2SW and
L3SW). All stations connected to a respective Vnet/IP domain are numbered in an address
numbering system ranging from 01 to 64. As a result each device on the Vnet/IP can be
uniquely identified by the combination of domain and address numbers. Up to 15 levels (16
hierarchical connections) of Vnet/IP domains can be connected. Vnet/IP domain connection
topology includes bidirectional and hierarchical connections. In bidirectional connections,
HIS’s in both domains can perform operation and monitoring of the other domain
The Specification when Connecting Devices in a Vnet/IP Domain is as follows:
Table 3.9-17 : Specification when Connecting Device in a Vnet/IP Domain

Number of Vnet/IP stations/devices Max. 64 units
Other general-purpose Ethernet Max. 124 units
communication devices (PCs, routers, etc.)
Levels of layer 2 switches Max. 7 levels
Distance between layer 2 switch and station Max. 100m (when Cat5e
cable is used)
For the programme, max.
90m Cat6a cable will be
used
Connection distance between layer 2 switches Max. 5 km (when optical
fiber cable is used)
The Specification of connection between Vnet/IP domains is as follows:
Table 3.9-18 : Specification when Connecting between Vnet/IP Domains

Multi-level connection of Vnet/IP domains Max. 15 levels (16 layers)
Transmission delay between any domains 250 msec or less
3.9.2 High Level PCN

The High Level PCN is a Gigabit Ethernet segment used for OPC communication and client-
server communication. It forms the isolation layer between PCN and BP COE. The ALMS
server, ICSS Anti-Virus server, SER server, PAS DHS server, PRM server, Loop Tune
Server, VTS servers and OPC servers reside on this network.
3.9.3 Remote ER (Enhanced Bus) Bus

PAS remote node is used to interface with I/Os when the node unit is installed in a remote
location away from the FCS controller. The I/O signals are transmitted via the remote ER
bus to the main FCS controller. The Remote ER Bus is a proprietary dual-redundant
communication bus within each FCS. The physical layer interface of the ER Bus conforms to
IEEE802.2 10Base-T with a communication speed of 10 Mbps. In the Programme, a Fibre
Optic repeater will be used to extend the ER bus from the FCS located in the LER to the
Engine Room where the Remote nodes will be installed.
.
3.9.4 Network Switches

The ICSS system network uses commercially off the shelf network products that have been
tested for use by Yokogawa in control and safety systems environment. It comprises of
network devices such as Layer 2 and Layer 3 switches to connect the various Vnet/IP
protocol-enabled devices and general-purpose devices such as printers, HPCN devices, etc.
unrelated to Vnet/IP protocol that essentially form a part of the network. Vnet/IP protocol-
enabled devices are equipments which are installed and configured with VI701 (Vnet/IP
interface cards) in a general-purpose PC and FCS for Vnet/IP. The network connections
shall be made using the standard Cat6a cables and Single mode Fiber optic cables. The
detail specifications of all the network switches used are defined in ICSS Component
3.9.5 Network Cables

The Ethernet (1000Mbps) is used to connect all PAS equipment (FCS, OWS, EWS, servers,
L2SW, L3SW, printers) using Cat6a cables.
The devices in the Vnet/IP domain and High Level PCN are connected in star network with
Cat6a cables.
Single mode fiber optic cables will also be used for interconnecting Layer2/3 switches
located in different buildings. Single Mode (SM) fibre optic cable to ITU-T G652 shall be
used. LC-type connectors shall be used in the Fibre optic patch panels.
All cables will have source and destination cable tags on both ends.
The detail specifications of the Ethernet cables are provided in ICSS Component
3.10 Spares Philosophy

This section explains the hardware spare philosophy for the PAS in the Programme.
Each I/O type shall have a total of 20% fitted spare points fully wired from the I/O modules
via system cables to the field interface terminals in a cabinet bay. One unused spare of each
type of I/O module shall be provided in each cabinet bay.
There shall be a total of 20% expansion spare slots available in the control unit and node
units for future installation of additional I/O modules in each cabinet bay. However, the slots
allocated for the unused spares of each I/O module type shall be considered as part of the
20% expansion spare slots.
20% spare space shall be provided in each cabinet bay to cater for the future addition of
termination boards and I/O terminals. Cable ducts shall also be sized with minimum 20%
spare space.
20% field interface terminals shall be provided as spare. These terminals will be pre-wired
with the spare I/O points from the I/O modules. Spare cores of the field cables may be
terminated to the spare field interface terminals provided as required.
Each 24VDC Power Supply Units shall be sized with 20% spare capacity. Power distribution
terminals shall also be provided with 20% wired spares.
ATTACHMENT-01
PROCESS AUTOMATION SYSTEM (PAS)
COMPONENT CERTIFICATES
Doc No.: ANG-PROG-YG-CS-SPE-0017-01
INTEGRATED CONTROL AND SAFETY SYSTEM
Contract No: CON-ANG-31-2038
REV DATE REASON FOR BY CHECKED APPROVED

ISSUE
01 31 July 2008 Issue for Review MGS EY R.J
D1 03 Oct 2008 Approved for Design MGS EY R.J
D2 26 Feb 2009 Revised as per MGS EY R.J
Prototype Test
D3 05 Mar 2009 Revised as per BP’s MGS EY R.J
comment
ANG-PROG-YG-CS-SPE-0017-01-D3.pdf
INDEX
1.0 Yokogawa Declaration of Conformity (ATEX) – CENTUM CS3000

2.0 Marine Certificates
2.1 American Bureau of Shipping - Certificate of Design
Assessment (CENTUM CS3000)
2.2 Lloyd’s Register - Type Approval Certificate (CENTUM CS3000)
2.3 Bureau Veritas - Type Approval Certificate (CENTUM CS3000)
3.0 FM Approvals Certificate of Compliance (Class 1 Div 2) – CENTUM
CS3000/VP
4.0 CSA Certificate of Compliance (Class 1 Div 2) – CENTUM CS3000/VP
ANG-PROG-YG-CS-SPE-0017-01-D3.pdf

BP Angola FPSO PAS Hardware Specification

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BP Angola FPSO Development Programme

PAS HARDWARE FUNCTIONAL DESIGN SPECIFICATION

PROCESS AUTOMATION SYSTEM (PAS) HARDWARE

INTEGRATED CONTROL AND SAFETY SYSTEM

Contract No: CON-ANG-31-2038

Life Cycle Code Description

REV DATE REASON FOR ISSUE BY CHECKED APPROVED

2 REFERENCES AND STANDARDS .............................................................................. 6

3 PAS HARDWARE SPECIFICATIONS .......................................................................... 9

Attachment Attachment Document No. Attachment Document Title

1.2 How This Document is Organized

1.3 Acronyms & Abbreviations

FCU Field Control Unit

2 REFERENCES AND STANDARDS

In case of conflict, the specifications shall be applied in the following order:

2.1 Yokogawa Programme Documentation

2.2 Yokogawa General Specifications

GS 33L01A10-40E Integrated Production Control System CENTUM VP

2.3 BP Programme Specifications

3 PAS HARDWARE SPECIFICATIONS

3.1 System Architecture

Table 3.1-1 : Domain Segregation for Network Device

No. of Stations No. of Stations No. of Stations

Figure 3.1-2 : FCS Node Configuration

3.2 Power Supply Requirement

3.3 I/O Signal Requirement

3.4 Field Control Station Installation Environment

Table 3.4-2 : Installation Specification

Power Source Frequency 50/60 ±3 Hz

3.5 Field Control Station (FCS)

3.5.1 Field Control Unit (FCU)

The typical FCU external appearance is shown below:

Figure 3.5-3 : Field Control Unit

Table 3.5-3 : FCU General Specification

Non-Classified Area (ICSS

Power supply 100-120 VAC, 50/60Hz 24VDC

Heating Value 120 Watts

Processor VR5432 133MHz

Main Memory Capacity 32 MB

Memory Protection Battery Back-up for Main Memory: Max. 72 Hours

Weight Approximately 8 kgs.

Dimensions (L x W) 482.6mm x 265.9mm

Marine Certification ABS, BV, Lloyd’s

Note 2: Centum VP devices can be installed in a hazardous area of Zone 2 after

3.5.2 Node Units

3.5.2.1 Local Node Unit

The typical Local Node Unit diagram is shown below:

Figure 3.5-4 : Local Node Unit

Table 3.5-4 : Local Node Unit General Specification

Non-Classified Area (ICSS

Note : Centum VP devices can be installed in a hazardous area of Zone 2 after

The ESB Bus Coupler Module has the following specification:

Table 3.5-5 : ESB Bus Coupler Module General Specification

Note : Centum VP devices can be installed in a hazardous area of Zone 2 after

3.5.2.2 Remote Node Unit

The typical Remote Node Unit diagram is shown below:

Figure 3.5-5 : Remote Node Unit

Table 3.5-6 : Remote Node Unit General Specification

Item Specification (Non-Classified Area)

The ER Bus Interface Module has the following specification:

Table 3.5-7 : ER Bus Interface Module Unit General Specification

Note : Centum VP devices can be installed in a hazardous area of Zone 2 after

3.5.3 I/O Modules