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23 H A P T E R
Radiographic Testing
Glossary
betatron: Circular electron accelerator burr: Raised or turned over edge occurring
that is a source of either high energy on a machined part and resulting from
electrons or X-rays. The electrons are cutting, punching or grinding.8,15
injected by periodic bursts into a burst: In metal, external or internal
region of an alternating magnetic rupture caused by improper forming.8
field.11 Sometimes the electrons are See also crack, forging.
used directly as the radiation. butt weld or butt joint: Weld joining two
billet: Solid semifinished round or square metal pieces in the same plane.8
product that has been hot worked for
forging, rolling or extrusion.2
bleed: Refers to molten metal oozing out C
of a casting. Stripped or removed from
the mold before complete C: Coulomb.
solidification.3 calcium tungstate: Fluorescent chemical
blind riser: Internal riser that does not compound that emits visible blue
reach to the exterior of the mold.3 violet light when irradiated by X-rays
blister: Discontinuity in metal, on or near or gamma rays.
the surface, resulting from the calibration reflector: See reference reflector.
expansion of gas in a subsurface zone. camera: Device that contains a sealed
Very small blisters are called pinheads radiation source, where the source or
or pepper blisters.2 shielding can be moved so that the
blowhole: Hole in a casting caused by gas source becomes unshielded (to make a
expanding in molten metal. radiographic exposure) or shielded (for
Bq: Becquerel. safe storage).
brazing: Joining of metals and alloys by case crushing: Mechanism producing
fusion of nonferrous alloys that have fracture of the case, like subcase
melting points above 430 °C (806 °F), fatigue but attributable to static
but below melting points of materials overloading rather than to fatigue
being joined.2 alone. In many instances the
brehmsstrahlung: Electromagnetic movement of the subcase causes the
radiation produced when electrons’ case to crack or spall.8
path and kinetic energy brings them casing: Many strings of pipe that are used
close to the positive fields of atomic to line the hole during and after
nuclei — as when, for example, drilling of a gas or oil well.8
electrons strike a target provided for casing string: Tubular structure on the
this purpose. The electrons slow down, outer perimeter of a gas or oil well
giving up kinetic energy as hole. The casing string is a permanent
X-radiation. part of the well and many are
bridging: Premature solidification of cemented into the formation.8
metal across a mold section before the cassette, film: Lightproof container that
metal below or beyond solidifies.3 is used for holding radiographic film
brinelling: Stripe indentations made by a in position during the radiographic
spherical object. False brinelling refers exposure. The cassette may be rigid or
to a type of surface wear.8 flexible and may contain intensifying
brittle crack propagation: Very sudden screens, filter screens, both or
propagation of a crack with the neither.11
absorption of no energy except that cast structure: Internal physical structure
stored elastically in the body. of a casting evidenced by shape,
Microscopic examination may reveal orientation of grains and segregation
some deformation even though it is of impurities.2,3
not visible to the unaided eye.2 cast weld assembly: Assembly formed by
brittleness: Quality of a material that may welding one casting to another.3
lead to crack formation and casting: Object of shape obtained by
propagation without appreciable solidification of a substance in a mold.
plastic deformation.2 casting shrinkage: Total shrinkage
burning: Extreme overheating. Makes includes the sum of three types:
metal grains excessively large and (1) liquid shrinkage (the reduction in
causes the more fusible constituents of volume of liquid metal as it cools
steel to melt and run into the grain through the liquidus to the solidus);
boundaries or it may leave voids (2) solidification shrinkage (the
between the grains. Steel may be change in volume of metal from the
oxidized to the extent that it is no beginning to ending of solidification);
longer useful and cannot be corrected and (3) solid shrinkage (the reduction
by heat treating but it can be in volume of metal from the solidus to
remelted.2 room temperature).2,3
burnt-in sand: Discontinuity consisting casting strains: Strains in a casting caused
of a mixture of sand and metal by casting stresses that develop as the
cohering to the surface of a casting.3 casting cools.3
E F
effective focal spot: Size and geometry of false brinelling: Fretting wear
focal spot after target interaction. indentations. Compare brinelling.8
Viewed from along the primary beam false indication: Indication that could be
central axis at the target the effective interpreted as originating from a
focal spot would appear nearly square discontinuity but which actually
and smaller than the actual focal spot originates where no discontinuity
area covered by the electron stream. exists.7 Distinct from nonrelevant
effective throat: In welding, the weld indication.2 Compare defect.8
throat including the amount of weld fatigue fracture: Progressive fracture of a
penetration but ignoring excess metal material that begins at a discontinuity
between the theoretical face and the and increases under repeated cycles of
actual face.8 stress. The phenomenon leading to
electric arc welding: Joining of metals by fracture under repeated or fluctuating
heating with electric arc. Also called stresses having a maximum value less
arc welding.8 than the tensile strength of the
electrochemical corrosion: Corrosion material.2
that occurs when current flows feature extraction: From an enhanced
between cathodic and anodic areas on image, derivation of some feature
metallic surfaces.2 values, usually parameters for
electronvolt (eV): Kinetic energy acquired distinguishing objects in the image.8
by an electron in passing through a
potential difference of 1 V in vacuum;
1 eV = ~1.60 J. The electronvolt is
commonly used to express the energy
of X-rays.
fretting: Action that results in surface graininess: Film characteristic that results
damage, especially in a corrosive from improper film processing and
environment, when there is low that consists of the grouping or
amplitude motion between solid clumping together of many small
surfaces in contact under pressure. silver grains into masses visible to the
Also called fretting corrosion.2 naked eye or with slight
fretting corrosion: See corrosion, fretting. magnification.11
grains: (1) Solid particle or crystal of
metal. As molten metal solidifies
G grains grow and lattices intersect,
forming irregular grain boundaries.8
galling: Type of adhesive wear more gross (2) Individual crystals that make up
than fretting.8 the crystalline structure of metal.2
gamma iron: Austenite. gray (Gy): SI unit for measurement of the
gamma rays: High energy, short dose of radiation absorbed per unit
wavelength electromagnetic radiation mass at a specified location. Replaces
emitted by the nucleus of a radioactive the rad where rad denotes radiation
isotope. Energies of gamma rays are absorbed dose, not radian.
usually between 0.01 and 10 MeV. 1 Gy = 1 J·kg–1 = 100 rad.
X-rays also occur in this energy range gray level: Integer number representing
but are of nonnuclear origin.11 the brightness or darkness of a pixel
gas holes: Holes created by a gas evolving or, as a composite value, of an image
from molten metal.2 Appear as dark comprised of pixels.8
spots occurring individually, in gross porosity: In weld metal or in a
clusters or distributed throughout a casting, pores, gas holes or globular
casting.3 voids that are larger and in greater
gas porosity: Gas pockets or voids in number than obtained in good
metal. Refers to porous sections in practice.2,3
metal that appear as round or guide tube: Cable connected to isotopic
elongated dark spots corresponding to radiographic source and used to move
minute voids usually distributed the source in and out of the exposure
through the entire casting.3 Spherical device.
or elongated internal cavities caused Gy: Gray.
by evolution of dissolved gases from
molten metal or slag trapped during
cooling and solidification of castings H
or fusion welds.2
gas tungsten arc welding (GTAW): Inert halation: Spreading of light around a
gas shielded arc welding using a bright image on a fluorescent screen
tungsten electrode. Also called tungsten or developed film.
inert gas (TIG) welding.8 hardness: (1) Of metals, temper or
gated pattern: Pattern designed to stiffness or resistance to plastic
include gating in the mold.3 deformation, usually by indentation.
general examination: Test or (2) Of metals, temper or resistance to
examination of a person’s knowledge, scratching, abrasion or cutting.2
typically (in the case of nondestructive heat affected zone (HAZ): Base metal not
testing personnel qualification) a melted during brazing, cutting or
written test on the basic principles of a welding, but whose microstructure
nondestructive testing method and and physical properties were altered by
general knowledge of basic equipment the heat.2
used in the method. (According to heat checking: Surface cracking caused
ASNT’s guidelines, the general when metal rapidly heated (or cooled
examination should not address and heated repeatedly) is prevented
knowledge of specific equipment, from expanding freely by colder metal
codes, standards and procedures below the surface. Friction may
pertaining to a particular application.) produce the heat. Sometimes called
Compare practical examination and thermal fatigue.8
specific examination.8 holes: Any voids remaining in an object
geometric unsharpness: See unsharpness, as a result of improper manufacturing
geometric. processing. Often called gas holes,
gouge: Surface indentation caused by cavities or air locks.2
forceful abrasion or impact or flame
cutting. Also called nick. Compare tool
mark.8
gradient: Slope of characteristic curve for
specified film density.
W
weld bead: Deposit of filler metal from a
single welding pass.2
weld crack: Crack in weld metal.2
weld line: Junction of the weld metal and
the base metal or the junction of base
metal parts when filler metal is not
used.2
weld metal: That portion of a weld that
has been melted during welding.2
weld nugget: Weld metal in spot, seam or
projection welding.2
weld size: Thickness of weld metal — in a
fillet weld the distance from the root
to the toe of the largest isosceles right
triangle that can be inscribed in a
cross section of the weld.8
weld throat: See throat, weld.
working standard: Work piece or energy
source calibrated and used in place of
expensive reference standards. In the
calibrating of photometers, the
standard would be a light source.8
References
1. Nondestructive Testing Handbook, third 13. E 268-81, Definitions Approved for Use
edition: Vol. 1, Leak Testing. by Agencies of the Department of Defense
Columbus, OH: American Society for as Part of Federal Test Method Standard
Nondestructive Testing (1998). No. 151b and for Listing in the DoD
2. Nondestructive Testing Handbook, third Index of Specifications and Standards.
edition: Vol. 2, Liquid Penetrant Testing. Philadelphia, PA: American Society for
Columbus, OH: American Society for Testing and Materials (1981).
Nondestructive Testing (1999). 14. IEEE Standard Dictionary of Electrical
3. Nondestructive Testing Handbook, and Electronic Terms. New York, NY:
second edition: Vol. 3, Radiography and Institute of Electrical and Electronics
Radiation Testing. Columbus, OH: Engineers, distributed by
American Society for Nondestructive Wiley-Interscience, a division of John
Testing (1985). Wiley and Sons (1984).
4. Nondestructive Testing Handbook, 15. EPRI Learning Modules. Charlotte, NC:
second edition: Vol. 4, Electromagnetic Electric Power Research Institute
Testing. Columbus, OH: American (various years).
Society for Nondestructive Testing 16. 1992 Annual Book of ASTM Standards.
(1986). Section 3, Metals Test Methods and
5. Nondestructive Testing Handbook, Analytical Procedures: Vol. 03.03,
second edition: Vol. 5, Acoustic Nondestructive Testing. Philadelphia,
Emission Testing. Columbus, OH: PA: ASTM International (1992).
American Society for Nondestructive 17. IES Lighting Handbook: Reference
Testing (1987). Volume. New York, NY: Illuminating
6. Nondestructive Testing Handbook, Engineering Society of North America
second edition: Vol. 6, Magnetic Particle (1984).
Testing. Columbus, OH: American
Society for Nondestructive Testing
(1989).
7. Nondestructive Testing Handbook,
second edition: Vol. 7, Ultrasonic
Testing. Columbus, OH: American
Society for Nondestructive Testing
(1991).
8. Nondestructive Testing Handbook,
second edition: Vol. 8, Visual and
Optical Testing. Columbus, OH:
American Society for Nondestructive
Testing (1993).
9. Nondestructive Testing Handbook,
second edition: Vol. 9, Special
Nondestructive Testing Methods.
Columbus, OH: American Society for
Nondestructive Testing (1995).
10. Nondestructive Testing Handbook,
second edition: Vol. 10, Nondestructive
Testing Overview. Columbus, OH:
American Society for Nondestructive
Testing (1996).
11. NDT Terminology. Wilmington, DE: E.I.
du Pont de Nemours & Company,
Photo Products Department (n.d.).
12. Nondestructive Testing Methods.
TO33B-1-1 (NAVAIR 01-1A-16)
TM43-0103. Washington, DC:
Department of Defense, United States
Air Force (June 1984): p 1.25.