Pages From 5B - 78-32-36 - R65 - Jun19

GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
REPAIR NO. 13 REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER
TASK 78−32−36−300−812
1. Repair No. 13 Replacement of the Outer 6 o’Clock Cut Corner
TASK 78−32−36−300−812
2. Repair Instructions.
A. This procedure gives instructions to replace the outer 6 o’clock cut corner (IPL−8, 30, −40).
(See Figure 601).
B. Part Numbers of Parts Subject to this Repair
ALL030−000−0 and up Left Half−door.
ALL050−000−0 and up Right Half−door.
C. Replacement Part Numbers.
321−031−005−6 Left outer 6 o’clock cut corner
321−031−006−6 Left outer 6 o’clock cut corner
(Post SPIB CFM98110MW1)
321−031−055−6 Right outer 6 o’clock cut corner
321−031−056−6 Right outer 6 o’clock cut corner
(Post SPIB CFM98110MW1)

NAS1921M04S05W Blind rivet (original size)
OSMLS100M04−05C Blind rivet (repair size)
CR3522−4−5 Blind rivet
or
NAS1921M04S05 Blind rivet (Optional)

or
Page 6001
CFM56-5B
This U.S. export control marking
supersedes any other U.S. export control Printed in U.S.A.
78−32−36 Jun 15/2019
marking on this document.

Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
U.S. Export Classification: EAR 9E991
NAS1921B05S04 Blind rivet (Optional)
or
MBF2122−5−200 Composi−lok rivet
or
NAS1921M05S03W Blind rivet


TASK 78−32−36−300−812
3. Repair Materials and Equipment. (See Table 601)
NOTE: YOU CAN USE ALTERNATIVE MATERIALS WITH THE SAME PROPERTIES TO
REPLACE THE ITEMS SHOWN IN TABLE 601.
Description Designation Manufacturer
Jointing Compound Mastinox D40 V92108

PPG Aerospace PRC−DeSoto
12780 San Fernando Road
Sylmar, CA 91342
(818) 362–6711
Or
Page 6002
CFM56-5B
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Anti−Corrosion Paste MC 780 D1940

Class B−2 Chemetall Rockwood GMBH
Naftoseal Trakehner Str. 3
800170
60487
Germany
+49 69 7165 0
www.chemetall.com
Thiokol Two−part PR1422A Le Joint Francais

Elastomer Sealant *CP2428 84−116 Rue Salvador Allende
95870 Bezons, France
and
PR1750 V83574
Class B2 PRC−DeSoto International, Inc.
*CP2243 DBA PPG Aerospace Div.
ASC−Los Angeles
24811 Rockerfeller Ave.
Valencia, CA 91355–3468
Phone: (661) 678–4209
www.ppgaerospace.com
Blind Rivet OSMLS... V17446

Huck International Inc.
DBA Alcoa Fastening Systems
900 E Watson Center Road
Carson, CA 90745−4201
Phone: 805−426−2270
Fax: 805−426−2479
www.alcoa.com/fastening_systems
Composi−lok Rivet MBF2122−5−200 V98524

MBF2122−5−250 Monogram Aerospace Fasteners
MBF2122−5−300 3423 S. Garfield Ave.
MBF2122−6−250 Los Angeles, CA 90040−3103
MBF2122−6−300 Phone: (323) 722−4760
www.monogramaerospace.com
Polyester Transfer Film Local Purchase
Solvent Isopropyl Alcohol Commercially Available

99 percent pure or
Page 6003
CFM56-5B
78−32−36 Jun 15/2019

MIBK/MEK Blend V5E821

(60% Methyl Univar U.S.A., Inc.
Isobutyl 532 E. Emaus Street
Ketone/40% Methyl Middletown, PA 17057−2200
Ethyl Ketone Phone: (717) 944−7471
or www.univarusa.com
Turco 6646 V71410

Henkel Corporation
32100 Stephenson Hwy.
Madison Heights, MI. 48071
Phone: (248) 583−9300
www.aerospace.henkel.com
Repair Materials and Equipment Table 601
TB−783236−991−834
TASK 78−32−36−300−812
4. Set−up Information. None required.
TASK 78−32−36−300−812
5. Procedure.
A. Removal of the Outer 6 o’Clock Cut Corner (IPL 8−30, −40). (See Figure 602).
WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)

WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ,
UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE
INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT
REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET
INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.
CAUTION: TAKE CARE NOT TO DAMAGE PARTS WHEN GRINDING.
CAUTION: DO NOT USE HIGH IMPACT DEVICES SUCH AS HAMMERS AND RIVET
GUNS. WHEN USING DRILLS TO REMOVE RIVETS, ENSURE PROPER
DRILL BIT LENGTH. ENSURE THAT PROPER TOOLS ARE USED WHEN
RE−INSTALLING FASTENERS. FOLLOW TORQUE AND HOLE
DIAMETER REQUIREMENTS.
(1) Drill out the rivets indicated (Figure 602) from the 6 o’clock cut corner (IPL − 8, 30, −40).
Refer to CFMI Standard Practices Manual, Chapter 70−43−32.
Page 6004
CFM56-5B
78−32−36 Jun 15/2019

(2) Grind or drill out the rest of the rivets from the outer 6 o’clock cut corner (IPL − 8, 30,
−40). Refer to CFMI Standard Practices Manual, Chapter 70–43–22.
(3) Remove the outer 6 o’clock cut corner.
NOTE: DO NOT REMOVE THE STIFFENERS (IPL−8, 120, −130) AND THE
SPACER (IPL − 8, 110) FROM 6 O’CLOCK CUT CORNER
SIDEWALL.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER
ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.
CAUTION: TAKE CARE TO REMOVE SEALANT WITH A PLASTIC SCRAPER AND

SOLVENT FROM THE 6 O?CLOCK FITTING FORWARD FRAME, AND
SIDEWALL (IPL − 8, 530, 540).
(4) Remove the sealant with a plastic scraper and clean with a clean lint−free cloth and the
solvent. Remove the solvent with a clean lint−free cloth before the solvent becomes dry.
B. Inspection of the Center Latch Fitting
(1) Visually inspect the center latch fitting (IPL−6, E) under 10X magnification for cracking. If
cracks are found, please contact UTAS for removal procedure.
C. Installation of the Outer 6 o’Clock Cut Corner (IPL 8−30, −40). (See Figure 602).
(1) Put a polyester transfer film on the thrust reverser where the outer 6 o’clock cut corner is
located in order to locate all the cut corner holes.
NOTE: THE NEW OUTER 6 O’CLOCK CUT CORNER IS NOT DRILLED.
(2) Place the polyester film and transfer hole locations on the new outer 6 o’clock cut
corner.
(3) Drill the new outer 6 o’clock cut corner. Refer to CFMI Standard Practices Manual,
Chapter 70−43−32. (See Figures 602 and 603).
(4) Deburr outer 6 o’clock cut corner holes.
Page 6005
CFM56-5B
78−32−36 Jun 15/2019

(5) Prepare the required amount of sealant as follows:
(a) Mix 10 parts by weight of base with 1 part by weight of catalyst.
NOTE: THE USEFUL LIFE OF CATALYZED MIXTURE SPANS 2

HOURS APPROXIMATELY AT 25°C (77°F). HEAT
ACCELERATES BOTH THE GEL MIXTURE AND THE CURE
TIME OF THE ADHESIVE MIXTURE.
(b) Apply sealant with a spatula on the 6 o’clock cut corner and on the 6 o’clock cut
corner sidewall.
(c) Remove excess of product and let cure 72 hours at 25°C (77°F).
NOTE: POLYMERIZATION IS SLOWED WHEN THE RELATIVE

HUMIDITY FACTOR IS LOW. IT MAY BE ACCELERATED BY
HEATING IN OVEN AT 55°C (130°F) MAXIMUM.
(6) Install the new outer 6 o’clock cut corner and install rivets. Refer to CFMI Standard
Practices Manual, Chapter 70−43−32. See Figures 602 and 603.
NOTE: ALL RIVETS MUST BE INSTALLED WITH INTERPOSITION PASTE

(MASTINOX D40) OR (MC780 B2) OR (CP2428). (SEE TABLE 601).
Page 6006
CFM56-5B
78−32−36 Jun 15/2019

(7) Apply a bead of sealant PR1750 CLASS B2 along the 6 o’clock cut corner and the
sidewall. Refer to CFMI Standard Practices Manual, chapter 70−66−11 for installation
process and drying times. (See Table 601).
Page 6007
CFM56-5B
78−32−36 Jun 15/2019

LEFT AND RIGHT A

HALF−DOOR
OUTER 6 O’CLOCK
CUT CORNER
MATERIAL: EPOXY CARBON AND FIBERGLASS

A
C1C−290−00
REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER FIGURE 601
Page 6008
CFM56-5B
78−32−36 Jun 15/2019

OUTER 6 O’CLOCK
CUT CORNER
6 O’CLOCK CUT
CORNER SIDEWALL
CFC−544−03
STIFFENER
SPACER
OUTER O’CLOCK CUT CORNER RIVETS FIGURE 602
Page 6009
CFM56-5B
78−32−36 Jun 15/2019

COMPOSI−LOK RIVET MBF2122−5−200
BLIND RIVET NAS1921M04S05W
BLIND RIVET CR3212−5−3

C1C−293−01
OUTER O’CLOCK CUT CORNER RIVETS FIGURE 602
Page 6010
CFM56-5B
78−32−36 Jun 15/2019

DETAIL FOR COMPOSI−LOK RIVETS

MBF2122−5−200
MBF2122−5−250
MBF2122−5−300
MBF2122−6−250
MBF2122−6−300
2413−05−08
COMPOSI−LOK RIVETS HOLES FIGURE 603
Page 6011
CFM56-5B
78−32−36 Jun 15/2019

THIS PAGE INTENTIONALLY LEFT BLANK
Page 6012
CFM56-5B
78−32−36 Jun 15/2019


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GOODRICH AEROSTRUCTURES

COMPONENT MAINTENANCE MANUAL

REPAIR NO. 13 REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER

B. Part Numbers of Parts Subject to this Repair

ALL030−000−0 and up Left Half−door.

ALL050−000−0 and up Right Half−door.

C. Replacement Part Numbers.

321−031−005−6 Left outer 6 o’clock cut corner

321−031−006−6 Left outer 6 o’clock cut corner

(Post SPIB CFM98110MW1)

321−031−055−6 Right outer 6 o’clock cut corner

321−031−056−6 Right outer 6 o’clock cut corner

(Post SPIB CFM98110MW1)

OSMLS100M04−05C Blind rivet (repair size)

CR3522−4−5 Blind rivet

NAS1921M04S05 Blind rivet (Optional)

NAS1921M05S03W Blind rivet (original size)

OSMLS100M05−03C Blind rivet (repair size)

OSMLS100M05−04C Blind rivet (repair size)

CR3212−5−4 Blind rivet

marking on this document.

COMPONENT MAINTENANCE MANUAL

REPAIR NO. 13 REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER

NAS1921B05S04 Blind rivet (Optional)

NAS1921M05S06W Blind rivet (original size)

OSMLS100M05−06C Blind rivet (repair size)

CR3212−5−6 Blind rivet

MBF2122−5−200 Composi−lok rivet

CR3212−5−3 Blind rivet

NAS1921B05S03 Blind rivet (Optional)

NAS1921M05S03W Blind rivet

MBF2122−5−300 Composi−lok rivet

MBF2122−6−250 Composi−lok rivet

MBF2122−6−300 Composi−lok rivet

Description Designation Manufacturer

Jointing Compound Mastinox D40 V92108

marking on this document.

COMPONENT MAINTENANCE MANUAL

REPAIR NO. 13 REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER

Description Designation Manufacturer

Anti−Corrosion Paste MC 780 D1940

Thiokol Two−part PR1422A Le Joint Francais

Blind Rivet OSMLS... V17446

Composi−lok Rivet MBF2122−5−200 V98524

Solvent Isopropyl Alcohol Commercially Available

marking on this document.

COMPONENT MAINTENANCE MANUAL

REPAIR NO. 13 REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER

Description Designation Manufacturer

MIBK/MEK Blend V5E821

Turco 6646 V71410

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE)

CAUTION: TAKE CARE NOT TO DAMAGE PARTS WHEN GRINDING.

marking on this document.

COMPONENT MAINTENANCE MANUAL

REPAIR NO. 13 REPLACEMENT OF THE OUTER 6 O’CLOCK CUT CORNER

(3) Remove the outer 6 o’clock cut corner.

CAUTION: TAKE CARE TO REMOVE SEALANT WITH A PLASTIC SCRAPER AND

B. Inspection of the Center Latch Fitting

NOTE: THE NEW OUTER 6 O’CLOCK CUT CORNER IS NOT DRILLED.

(4) Deburr outer 6 o’clock cut corner holes.

marking on this document.

COMPONENT MAINTENANCE MANUAL