Professional Documents
Culture Documents
CHAPTER NO 1
INTRODUCTION
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AUTOMATIC FLOOR CLEANING MACHINE
1. INTRODUCTION
Floor cleaner is very much useful in cleaning floors in hospitals, houses,
auditorium, shops, computer centers etc; it is very simple in construction and easy to
operate. Anybody can operate this machine easily. It consist of moisture cotton brush,
the brush cleans the floor and dried with aid of small blower. Hence it is very useful in
hospitals, houses, etc. The time taken for cleaning is very less and the cost is also very
less. Maintenance cost is less. Much type of machines is widely used for this purpose.
But they are working under different principles and the cost is also very high.
In our project is very simple drive mechanism and easy to operate any persons.
The size of the machine is also portable, so we can transfer from one place to other place
very easily. The floor cleaner is simple, modern house holding device; even children can
also operate it easily with safety. It is very important one for each and every houses and
hospitals etc. Slipping is a common safety hazard for cleaning methods that involve water
or other liquids, especially if the floor is left wet. Sawdust is used on some floors to absorb
any liquids that fall rather than trying to prevent them being spilt. The sawdust is swept
up and replaced each day. This was common in the past in pubs and is still used in
some butchers and fishmongers .it used to be common to use tea leaves to collect dirt from
carpets and remove odors. There are also a wide variety of floor cleaning machines
available today such as floor buffers, automatic floor scrubbers and sweepers,
and carpet extractors that can deep clean almost any type of hard floor or carpeted flooring
surface in much less time than it would take using a traditional cleaning method.
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easily. The floor cleaner is simple, modern house holding device; even children can
also operate it easily with safety. It is very important one for each and every houses and
hospitals etc.
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AUTOMATIC FLOOR CLEANING MACHINE
CHAPTER 2
PROBLEM IDENTIFICATION
& OBJECTIVES
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AUTOMATIC FLOOR CLEANING MACHINE
During the manual cleaning operation some dust and dirt particle may remain on the
floor and due to the action of air the dirt and dust particle transfer from one surface to
another surface which create the problems during cleaning which tends to increase manual
effort. Due to which desire cleaning of the surface not gain and because of that it takes
more time. During the rainy season the muddy water are dump on the corner of the wall
with the help of manual cleaning it cannot possible to remove all the water from the surface
of the floor which creates sleepy surface and which may increase the chances of accidents
also the water which remains on the corridor enter into the rooms. Due to uneven surface
of the corridor or floor during the wet cleaning of the surface desired cleaning not obtained
and backflow of the water occurs which tends to increase manual effort and it is difficult
to clean uneven surface of the floor and takes more time for cleaning of the surface.
The cleaning a major need to perform home as well as industry, and to perform this work
in more place and it required more manpower is required which result in the high bones
problem more time required to complete this work affect the accuracy of product so for
automation in system we are trying to do a work on a new system in multipurpose floor
cleaning machine
In order to finish this project .it required precision scope of work and proper plan need
to be follow because this project must go through various process before it can be
produced. This product title is a new idea and as the knowledge isn’t entire covered in class
or lab. So it gives advantage to learn new process to produce this product and absolutely
we could find lot of advantage neither we are realized or not. These are scope of this project
These scope help us to focused and know about our job the scope are
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AUTOMATIC FLOOR CLEANING MACHINE
2.4 OBJECTIVE
1. To develop a machine that helps in easy and quick cleaning.
2. To provide the alternative method for road cleaning.
3. To reduce human efforts.
4. To save the time.
5. To reduce the cost.
6. To prevent injuries due to tripping or slipping. Injuries due to slips and trips on level
floors are a major cause of accidental injury or death. Bad practice in floor cleaning is itself
a major cause of accidents.
7. To beautify the floor.
8. To remove stains dirt.
9. To remove grit and sand which scratch and wear down the surface.
10. To remove allergens, in particular dust.
11. To make the environment sanitary.
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AUTOMATIC FLOOR CLEANING MACHINE
CHAPTER NO 3
LITERATURE SURVAY
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AUTOMATIC FLOOR CLEANING MACHINE
3. LITERATURE SURVAY
3.1 INTRODUCTION
Environment such as office cleaning, robots will save the cost of manual labor that is
estimated at 5 USD per hour. Floor Botics has developed the robotic technology for these
market segments with an optimum balance of functionality, ease-of-use, performance, and cost.
They can clean floors, mow lawns and guard homes and will also assist old and handicapped
people, do some surgeries, inspect pipes and sites that are hazardous to people, fight fires and
defuse bombs. Residential robots are quite different from industrial robots because of
nonprofessional users. It needs high reliability and safety. Cleaning robots are getting more
popular for aging populations, it is necessary to design ‘really autonomous’ robots, easy to
stagnate or stasis are not allowable, especially for old users. ‘A robot in every home?’ reported
by Science News in 2004, ‘In the home, by the end of 2003, about 610,000 autonomous vacuum
cleaners and lawn-mowers were in operation, the report says. Between 2004 and 2007, more
than 4 million new units could be added, it adds.’ New market induced companies devoted to
new and functional robots design to get higher market share. In technical development of
varieties and advanced robots, one can find hundreds of papers. Many advanced robots have
powerful functions but still a big gap to commercialization. This paper analyzed commercial
robots by US granted patents, companies always file patent in advance for their commercial
products, granted patents are also a powerful weapon to stop competitors enter their claim
technology under its exclusive rights.
This module of automatic floor cleaning machine by micro controller is run to clean the floor
and sweeps the dust away. In this the module a remote controlled car has gear motor is attached
at front axis in between the front wheels , this motor is attached with a cleaning brush at front ,
and the gear motor is connected to 12volts battery and the remote car is attached with 9volts
battery. The remote car is controlled by the micro controller which can cover up to 20m range
in distance. When the remote controlled car is operated the DC gear motor is manually operated
in switch type , the motor runs in clockwise direction at high speed of 1000rpm and the brush
below the motor cleans the floor . We can control the movement of the car by micro-controller
and we can able to turns directions using it to clean the floor .By this way the module runs and
cleans the floor.
“This project is used for domestic and industrial purpose to clean the surface automatically.
When it is turned on, it sucks in the dust by moving all around the surface (floor or any other
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AUTOMATIC FLOOR CLEANING MACHINE
area) as it passes over it.In the modern era, the automatic floor cleaner is required. Thus, the
cleaner is designed in such a way that it is capable of cleaning the area reducing the human
effort just by starting the cleaning unit”.
“To develop an automated cleaning assistance this helps in cleaning flat surface with the ease
of remote control with greater efficiency at work. The surface cleaning machine that is proposed
in this project is the device that helps in cleaning of surface. There are many function that have
to co-ordinate for the motion control”.
“This module of automatic floor cleaning machine by micro controller is run to clean the floor
and sweeps the dust away. In this the module a remote controlled car has gear motor is attached
at front axis in between the front wheels , this motor is attached with a cleaning brush at front ,
and the gear motor is connected to 12volts battery and the remote car is attached with 9volts
battery. The remote car is controlled by the micro controller”.
“Solar operated floor cleaning machine. He had made a project on cleaning system based on
solar power. For this he has used Pv panel which convert particle of energy (photons) into
electricity. He use this clean energy to power his cleaning machine”.
“The regular floor cleaning machines is most generally utilized as a part of airplane terminal
stages, railroad stages, healing centers, transport stands, and shopping centers and in numerous
other business places. These gadgets require an electrical vitality for its activity and not easy to
use. In India, particularly in summer, there is control emergency and the vast majority of the
floor cleaning machine isn't utilized successfully because of this issue, especially in transport
stands. In this work, demonstrating and investigation of the floor cleaning machine was finished
utilizing appropriate financially accessible programming. From the limited component
investigation, we watch that the feeling of anxiety in the physically worked floor cleaning
machine is inside as far as possible”.
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AUTOMATIC FLOOR CLEANING MACHINE
CHAPTER NO 4
WORKING PRINCIPLE
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AUTOMATIC FLOOR CLEANING MACHINE
4. WORKING PRINCIPLE
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CHAPTER NO 5
MANUFACTURING
OPERATION
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AUTOMATIC FLOOR CLEANING MACHINE
5. MANUFACTURING OPERATION
FIG 1 : WELDING
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AUTOMATIC FLOOR CLEANING MACHINE
Many different energy sources can be used for welding, including a gas flame (chemical),
an electric arc (electrical), a laser, an electron beam, friction, and ultrasound. While often an
industrial process, welding may be performed in many different environments, including in
open air, under water, and in outer space. Welding is a hazardous undertaking and precautions
are required to avoid burns, electric shock, vision damage, inhalation of poisonous gases and
fumes, and exposure to intense ultraviolet radiation.
Until the end of the 19th century, the only welding process was forge welding,
which blacksmiths had used for millennia to join iron and steel by heating and hammering. Arc
welding and oxy-fuel welding were among the first processes to develop late in the century,
and electric resistance welding followed soon after. Welding technology advanced quickly
during the early 20th century as the world wars drove the demand for reliable and inexpensive
joining methods. Following the wars, several modern welding techniques were developed,
including manual methods like shielded metal arc welding, now one of the most popular
welding methods, as well as semi-automatic and automatic processes such as gas metal arc
welding, submerged arc welding, flux-cored arc welding and electro slag welding.
Developments continued with the invention of laser beam welding, electron beam
welding, magnetic pulse welding, and friction stir welding in the latter half of the century.
Today, the science continues to advance. Robot welding is commonplace in industrial settings,
and researchers continue to develop new welding methods and gain greater understanding of
weld quality.
To supply the electrical power necessary for arc welding processes, a variety of different power
supplies can be used. The most common welding power supplies are constant current power
supplies and constant voltage power supplies. In arc welding, the length of the arc is directly
related to the voltage, and the amount of heat input is related to the current. Constant current
power supplies are most often used for manual welding processes such as gas tungsten arc
welding and shielded metal arc welding, because they maintain a relatively constant current
even as the voltage varies. This is important because in manual welding, it can be difficult to
hold the electrode perfectly steady, and as a result, the arc length and thus voltage tend to
fluctuate. Constant voltage power supplies hold the voltage constant and vary the current, and
as a result, are most often used for automated welding processes such as gas metal arc welding,
flux cored arc welding, and submerged arc welding. In these processes, arc length is kept
constant, since any fluctuation in the distance between the wire and the base material is quickly
rectified by a large change in current. For example, if the wire and the base material get too
close, the current will rapidly increase, which in turn causes the heat to increase and the tip of
the wire to melt, returning it to its original separation distance.
The type of current used plays an important role in arc welding. Consumable electrode
processes such as shielded metal arc welding and gas metal arc welding generally use direct
current, but the electrode can be charged either positively or negatively. In welding, the
positively charged anode will have a greater heat concentration, and as a result, changing the
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AUTOMATIC FLOOR CLEANING MACHINE
polarity of the electrode affects weld properties. If the electrode is positively charged, the base
metal will be hotter, increasing weld penetration and welding speed. Alternatively, a negatively
charged electrode results in more shallow welds No consumable electrode processes, such as
gas tungsten arc welding, can use either type of direct current, as well as alternating current.
However, with direct current, because the electrode only creates the arc and does not provide
filler material, a positively charged electrode causes shallow welds, while a negatively charged
electrode makes deeper welds. Alternating current rapidly moves between these two, resulting
in medium-penetration welds. One disadvantage of AC, the fact that the arc must be re-ignited
after every zero crossing, has been addressed with the invention of special power units that
produce a wave pattern instead of the normal sine wave, making rapid zero crossings possible
and minimizing the effects of the problem.
The process of welding is most important to our project because this process make our
work easy to joint mild steel square rod from making frame of our floor cleaning machine.
FIG 2 : DRILLING
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AUTOMATIC FLOOR CLEANING MACHINE
Drilling is a cutting process that uses a drill bit to cut a hole of circular cross-section in solid
materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit
is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions
per minute. This forces the cutting edge against the work-piece, cutting off chips (swarf) from
the hole as it is drilled.
In rock drilling, the hole is usually not made through a circular cutting motion, though the bit
is usually rotated. Instead, the hole is usually made by hammering a drill bit into the hole with
quickly repeated short movements. The hammering action can be performed from outside the
whole (top-hammer drill) or within the hole (down-the-hole drill, DTH). Drills used for
horizontal drilling are called drifter drills.
In rare cases, specially-shaped bits are used to cut holes of non-circular cross-section;
a square cross-section is possible.
Drilling may affect the mechanical properties of the work piece by creating low residual
stresses around the hole opening and a very thin layer of highly stressed and disturbed material
on the newly formed surface. This causes the work piece to become more susceptible
to corrosion and crack propagation at the stressed surface. A finish operation may be done to
avoid these detrimental conditions.
For fluted drill bits, any chips are removed via the flutes. Chips may form long spirals or small
flakes, depending on the material, and process parameters.[3] The type of chips formed can be
an indicator of the machinability of the material, with long chips suggesting good material
machinability.
When possible drilled holes should be located perpendicular to the work piece surface. This
minimizes the drill bit's tendency to "walk", that is, to be deflected from the intended center-
line of the bore, causing the hole to be misplaced. The higher the length-to-diameter ratio of the
drill bit, the greater the tendency to walk.
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AUTOMATIC FLOOR CLEANING MACHINE
Punching is often the cheapest method for creating holes in sheet materials in medium to high
production volumes. When a specially shaped punch is used to create multiple usable parts from
a sheet of material the process is known as blanking. In metal forging applications the work is
often punched while hot, and this is called hot punching. Slugging is the operation of punching
in which punch is stopped as soon as the metal fracture is complete and metal is not removed
but held in hole.
FIG 3 : PUNCHING
Punch tooling (punch and die) is often made of hardened steel or tungsten carbide. A die is
located on the opposite side of the work piece and supports the material around the perimeter
of the hole and helps to localize the shearing forces for a cleaner edge. There is a small amount
of clearance between the punch and the die to prevent the punch from sticking in the die and so
less force is needed to make the hole. The amount of clearance needed depends on the thickness,
with thicker materials requiring more clearance, but the clearance is always greater than the
thickness of the work piece. The clearance is also dependent on the hardness of the work piece.
The punch press forces the punch through a work piece, producing a hole that has a diameter
equivalent to the punch, or slightly smaller after the punch is removed. All ductile materials
stretch to some extent during punching which often causes the punch to stick in the work piece.
In this case, the punch must be physically pulled back out of the hole while the work is
supported from the punch side, and this process is known as stripping.
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AUTOMATIC FLOOR CLEANING MACHINE
CHAPTER 6
METHODOLOGY
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AUTOMATIC FLOOR CLEANING MACHINE
6. METHODOLOGY
6.1: INTRODUCTION
Cleaning machine is very much useful in cleaning floors and outside ground in
hospitals, houses, auditorium, bus stands and public place etc. In modern days interior as
well as outside cleaning are becoming an important role in our life. Cleaning of waste is a
very important one for our health and reduces the man power requirement. Many of floor
cleaning machines are available but we developed machine is very simple in construction
and easy to operate. Anybody can operate this machine easily. Hence it is very useful in
hospitals, any large area space. The time taken for cleaning is very less and the cost is also
very less. Maintenance cost is less. Much type of machines is widely used for this purpose.
In our project we have made the machine to operate in a fully mechanical way with a little
amount of electrical components. The Floor cleaner is of very simple construction and is
very easy to operate; anyone can operate it without any prior training of any sorts with
safety. Cleaning is essential need of this generation. Basically in colleges and hospitals for
floor cleaning regularly different techniques are used to clean the different types of
surfaces.
Injuries due to slips on the floors are cause of accidental injuries or death. Bad practice
in floor cleaning is a major cause of accidents.
To beautify the floor.
Debris and obstructions are to be removed.
Allergens and dusts are to be removed.
Surfaces wear to be avoided.
To make the environment sanitary (kitchens).
Traction should be maintained at optimum level, so that no slip will occur.
6.2 CONSTRUCTION
DC motor:
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AUTOMATIC FLOOR CLEANING MACHINE
operate on direct current but is a lightweight motor used for portable power tools and
appliances. Larger DC motors are used in propulsion of electric vehicles, elevator and
hoists, or in drives for steel rolling mills. The advent of power electronics has made
replacement of DC motors with The universal motor can operate on direct current but is
a lightweight motor used for portable power tools and appliances. Larger DC motors are
used in propulsion of electric vehicles, elevator and hoists, or in drives for steel rolling
mills. The advent of power electronics has made replacement of DC motors with AC
motors possible in many applications possible in many applications.
Specification
DC motor I (12v, 3 Amp, 17.18 kg-cm, 100 rpm) Two motor
BRUSHES:
A scrubber is a type of wide brush with a long shaft used for cleaning hard floors or
surfaces. Unlike a broom, which has soft bristles to sweep dirt away, a scrubber has hard
bristles for brushing. It may therefore be used wet, with water or cleaning fluids. Around
the brush head there may also be a removable floor cloth or mop, either soaked in water
for cleaning or dry for wiping dry. However, these days other cleaning implements tend
to be used for such purposes and for many other purposes. It is one of the most basic and
versatile tools in use today, and the average household may contain several dozen
varieties. They generally consist of a handle or block to which filaments are affixed either
parallel- or perpendicular-wise, depending on the way the brush is to be gripped during
use. The material of both the block and bristles or filaments is chosen to withstand
hazards of its application, such as corrosive chemicals, heat or abrasion.
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AUTOMATIC FLOOR CLEANING MACHINE
FIG 5 : BRUSHES
AC MOTOR (220 V )
An AC motor is an electric motor driven by an alternating current (AC). The AC motor
commonly consists of two basic parts, an outside stator having coils supplied with alternating
current to produce a rotating magnetic field, and an inside rotor attached to the output shaft
producing a second rotating magnetic field. The rotor magnetic field may be produced by
permanent magnets, reluctance saliency, or DC or AC electrical windings.
Less common, AC linear motors operate on similar principles as rotating motors but have their
stationary and moving parts arranged in a straight line configuration, producing linear motion
instead of rotation. The two main types of AC motors are induction motors and synchronous
motors. The induction motor (or asynchronous motor) always relies on a small difference in
speed between the stator rotating magnetic field and the rotor shaft speed called slip
to induce rotor current in the rotor AC winding. As a result, the induction motor cannot produce
torque near synchronous speed where induction (or slip) is irrelevant or ceases to exist. In
contrast, the synchronous motor does not rely on slip-induction for operation and uses either
permanent magnets, salient poles (having projecting magnetic poles), or an independently
excited rotor winding. The synchronous motor produces its rated torque at exactly synchronous
speed. The brushless wound-rotor doubly fed synchronous motor system has an independently
excited rotor winding that does not rely on the principles of slip-induction of current. The
brushless wound-rotor doubly fed motor is a synchronous motor that can function exactly at the
supply frequency or sub to super multiple of the supply frequency. Other types of motors
include eddy current motors, and AC and DC mechanically commutated machines in which
speed is dependent on voltage and winding connection.
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AUTOMATIC FLOOR CLEANING MACHINE
FIG 6: AC MOTOR
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FIG 7: MOPE
AC MOTOR :
The next work of the machine is to make the surface wet. To achieve this we have designed a
sprinkling mechanism. Water is stored in a chamber that has a opening controlled by a motor.
By putting this motor to ON position water or cleaning liquid starts flowing from the chamber.
It is connected to a shower type arrangement via connecting pipe. the sprinkler system has a
number of holes arranged sequentially which can be modified manually. This arrangement
ensures equal wetness across the width. The challenge here is not to put too much liquid over
the surface which may lead to wet floor after the cleaning is complete. To overcome this the
motor is automated with the control system. This is programmed such a way to put required
amount of liquid according to the relative stay of the machine.
FIG 8: AC MOTOR
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AUTOMATIC FLOOR CLEANING MACHINE
FIG 9 : SMPS
CHASSIS:
It is the back bone of the system. All the systems and parts are attached to it. The solidity of
the system is greatly affected by the chassis. It in square, rectangular or circular shape Chassis
is consists of an internal vehicle frame that supports an artificial object in its construction and
use, can also provide protection for some internal parts. An example of a chassis is the under
part of a motor vehicle, consisting of the frame (on which the body is mounted). If the running
gear such as wheels and transmission, and sometimes even the driver's seat, are included, then
the assembly is described as a rolling chassis.
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AUTOMATIC FLOOR CLEANING MACHINE
WHEEL:
A caster is a wheeled device typically mounted to a larger object that enables relatively easy
rolling movement of the object. Casters are essentially special housings that include a wheel,
facilitating the installation of wheels on objects. Casters are found virtually everywhere, from
office desk chairs to shipyards, from hospital beds to automotive factories. They range in size
from the very small furniture casters to massive industrial casters, and individual load
capacities span 100 pounds (45 kg) or less to 100,000 pounds (45 t). Wheel materials include
cast iron, plastic, rubber, polyurethane, forged steel, stainless steel, aluminum, and more. This
type of caster allows for movement in multiple directions. They can have one or two sets of
raceways that allow the caster to swivel 360 degrees under a load.
AUTUAL MODEL
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CHAPTER 7
WORK FLOW CHART
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Guide Selection
Project title Selection
Literature Survey
Project Study
Selection of Material
Market Survey
Cost Estimation
Purchase Raw Material
Fabrication
Testing
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2. Dc motor 2 170
4. Wheel 4 520
9. Switch board (2 * 2 ) 40
10. Switch 2 20
Total 6192/-
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CHAPTER 8
ADVANTAGES &
DISADVANTAGES
&APPLICATION
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CHAPTER 9
CONCLUSION
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9. CONCLUSION
Conclusion
The multipurpose floor cleaning machining is a device which uses the principle of
cleaning of floor combined with a few mechanical element to clean a surface of floor in big
area. It is very flexible machine with man effort reduced to the maximum possible extent. This
is a significant improvement from currently floor cleaning machine. As well as it is not potable
but compact device, the power consumption of the setup is also controlled electrical energy. In
this machine we complete four operation. In this case we reduce the cleaning time such as dry
floor clean in this time our society required 10-15 min but by using this machine we reared only
7-8 min as we as reduce the human effort.
The product thus developed is fully operational and gives desired motion. It is being tested in a
room which results in successful outcome. The scrubber design should be modified in future
because the current design has few problems. Few of those are the motor is not detachable and
the high rpm leads to vibration of the whole system. If these features will be modified, this will
work well.
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CHAPTER 10
REFERENCES
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10. REFERENCES
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