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Section: 1
Objectives...............................................................................................................................3
Experiment A - Fluid Friction:.............................................................................................................3
Experiment B - Head Loss Due to Pipe Fittings:...................................................................................3
Theory.....................................................................................................................................3
Experiment A – Fluid Friction:.............................................................................................................3
Figure 2: Relationship between head loss, h and velocity, u.................................................................................4
Equation 1: head loss.............................................................................................................................................4
Equation 2: Reynolds’ Number..............................................................................................................................5
Figure 3: The Moody diagram................................................................................................................................6
Experimental Set-up................................................................................................................7
Figure 4: Armfield C6-MKII-10................................................................................................................................7
Figure 5: Pipe Schematic of C6-MKII-10 Fluid Friction Apparatus.........................................................................8
Figure 6: Schematic diagram of C6-MKII-10 Fluid Friction Apparatus...................................................................9
Test Pipe Diameters:............................................................................................................................................10
Figure 5: Hydraulics Bench...................................................................................................................................10
Procedure..............................................................................................................................11
Experiment A - Fluid Friction............................................................................................................11
Experiment B: Head loss due to pipe fittings:...................................................................................11
Data Collected.......................................................................................................................12
Table 1: Data collected for Experiment A:.........................................................................................12
Continuation Table 1: Data collected for Experiment A:...................................................................13
Table 2: Data collected for Experiment B:.........................................................................................13
Discussion.............................................................................................................................27
Experiment A: Fluid Friction in pipes................................................................................................27
Experiment B: Head loss due to pipe fittings....................................................................................28
Conclusion.............................................................................................................................28
Bibliography..........................................................................................................................29
1
Abstract
0
Introduction
Pipes are everywhere around us. In the kitchen, in our toilets, in taps,
even in our air conditioners. Every time we turn the faucet or the spigot
on, we expect water to flow without any disturbance. A lot of study and
experiments were carried to ensure the correct amount of pressure
needed to keep the water flowing and also to know the right type of
pipe to use.
pressure drop is affected by the kinetic energy loss and friction in every
engineering process that involves piping systems. This friction is
produced by the pressure drop, which influences the flow of the fluid.
In addition to energy or head loss due to friction, there are always head
losses in pipes due to an enlargement or contraction of the flow
section, bends, junctions, valves etc. which are known as minor or small
losses. When the direction of flow is altered, energy losses occur which
are not recovered are dissipated in eddies and additional turbulence
and finally lost in the form of heat. However, this energy must be
supplied if the fluid is to be maintained in motion, in the same way, as
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energy must be provided to overcome friction. In practice, in long pipe
lines of several kilometers the effect of minor losses may be negligible.
for short pipeline the losses may be greater than those for friction
2
Objectives
Theory
1. Laminar flow
h∝u
2. Turbulent flow
h ∝ un
where:
h = head loss due to friction
u = velocity of the fluid
Moreover, the head loss due to friction for a circular pipe flowing full
can be calculated using the below formula
4
The Reynolds’ number, Re, can be calculated using this formula;
μ = Molecular viscosity
ρ = Density
The moody diagram shown below can be used to calculate the pipe’s
friction coefficient, f. The diagram shows the dependence of the friction
factor, f, on the Reynolds’ number and the ratio between pipe
roughness and diameter (ε /D ¿.
The upper left corner of the diagram represents the Laminar flow. For
this flow, f is independent of relative roughness and dependent on Re.
The horizontal lines on the diagram represent the turbulent flow, in
which friction factor, f, depends on relative roughness and is
independent of Re
5
Figure 3: The Moody diagram
u2
h=K
2g
Equation 3: Head loss in a pipe fitting
Where;
K = The “loss factor” of the fitting.
6
Velocity changes due to contractions and enlargements and it is then
required to change the measured loss to accommodate the change in
velocity.
Experimental Set-up
The below diagram is a picture of the Fluid friction
apparatus in the university laboratory. It is built for the
study of fluid friction head losses which take place when
an incompressible fluid flows through a pipe, bend, valves
and pipe flow metering devices. Another apparatus, The
Haudraulics Bench (F1-10) is conjoined with the Armfield
C6-MKII-10. This two equipment are operated together as
a unit.
7
Figure 4: Armfield C6-MKII-10
8
Smooth bore pipes of 4 different diameters (8), (9), (10) and (11)
A ball valve (12)
A 90° “T” (13)
A 90° mitre (14)
A short radius 90° bend (15)
A sudden enlargement (16)
A pipe section made of clear acrylic with a Pitot static tube (17)
A Venturi made of clear acrylic (18)
An orifice meter made of clear acrylic (19)
A globe valve (20)
A gate valve (21)
A 90° elbow (22)
Exit tube (23)
9
Figure 6: Schematic diagram of C6-MKII-10 Fluid Friction Apparatus
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1. The Hydraulic Bench: A centrifugal pump set beneath the
hydraulic bench pumps water through a pipe. There is a switch for
the pump and also a control valve to manipulate the flow rate.
2. Data logging accessory: This is the software used to record all the
readings of the pressure head, flowrates and head loss
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Procedure
12
Data Collected
Table 1: Data collected for Experiment A:
ID is 0.0045m
Measured head loss
Volume(mL) Time (s) h
305 3.43 9.25
360 4.05 9.196
365 3.99 9.23
405 4.49 9.75
440 4.8 9.24
ID is 0.0077
Measured head loss
Volume(mL) Time (s) h
435 4.85 0.693
405 2.82 1.521
320 1.52 2.861
405 1.92 2.895
435 1.13 8.31
ID is 0.0109m
Measured head loss
Volume(mL) Time (s) h
290 3.59 0.079
370 2.23 0.295
435 1.69 0.67
450 0.92 1.646
380 0.7 2.225
ID is 0.0172m
Measured head loss
Volume(mL) Time (s) h
390 3.13 0.023
420 2.75 0.057
438 1.4 0.102
485 1.03 0.307
415 0.69 0.42
ID is 0.0152m
Measured head loss
Volume(mL) Time (s) h
295 3.09 0.091
405 2.56 0.204
335 1.33 0.477
390 1.16 0.999
13
410 0.85 1.873
Continuation Table 1: Data collected for Experiment A:
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Results and Calculations
In this part, Microsoft Excel program has been used; therefore, many variables are calculated
automatically by the program. These variables are:
λ = 4*f Equation 4
15
Table 4: pipe with ID 4.5mm
Measure
FrictionFacto Calculated d head log
r λ head loss hc loss h log (h) (velocity)
0.9661417
0.02382 0.09528 33.73431162 9.25 3 0.74749081
0.09528 0.9635989
0.023822 8 33.71256774 9.196 6 0.747332569
0.09464
0.023661 4 35.46432431 9.23 0.9652017 0.75980506
0.9890046
0.02374 0.09496 34.5952709 9.75 2 0.753693773
0.9656719
0.02365 0.0946 35.59366265 9.24 7 0.76069653
16
Figure 7: h vs u for pipe with ID 4.5mm
h vs u first pipe
9.8
9.7
9.6
9.5
9.4 h vs u first pipe
9.3
9.2
9.1
9
8.9
5.58 5.6 5.62 5.64 5.66 5.68 5.7 5.72 5.74 5.76 5.78
0.8
0.6
log(h) vs log(u) second
0.4 pipe
0.2
0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
-0.2
-0.4
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Figure 9: h vs u for pipe with ID 7.7mm
h vs u second pipe
9
8
7
6
5 h vs u second pipe
4
3
2
1
0
1 2 3 4 5 6 7 8 9
19
Table 8: pipe with ID 10.9mm
Measure
FrictionFact Calculated d head log
or λ head loss hc loss h log (h) (velocity)
- -
0.12167 1.102372 0.06263932
0.030418 2 0.426369853 0.079 9 8
0.10142 0.24995398
0.025357 8 1.499478795 0.295 -0.530178 4
-
0.09138 0.173925 0.44065967
0.022846 4 3.251352173 0.67 2 5
0.07910 0.216429 0.71948180
0.019776 4 10.16334252 1.646 83 9
0.347330 0.76474267
0.019335 0.07734 12.23950983 2.225 02 9
-0.4
-0.6
-0.8
-1
-1.2
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Figure 11: log(h) vs log(u) for pipe with ID 10.9mm
h vs u third pipe
2.5
0.5
0
0 1 2 3 4 5 6 7
h vs u fourth pipe
0.45
0.4
0.35
0.3
0.25 h vs u fourth pipe
0.2
0.15
0.1
0.05
0
0 0.5 1 1.5 2 2.5 3
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Table 11: pipe with ID 15.2mm
Pipe Renold
Diameter Volume(m Time Flow rate Velocity Number
(m) L) (s) (m^3/s) (m/s) Re
9.54693E- 0.52612202 8975.37004
0.0152 295 3.09 05 1 7
0.00015820 0.87184242 14873.1817
0.0152 405 2.56 3 9 3
1.38808515 23680.0160
0.0152 335 1.33 0.00025188 2 7
0.00033620 1.85280434 31607.8855
0.0152 390 1.16 7 5 7
0.00048235 2.65820134 45347.5426
0.0152 410 0.85 3 7 2
h vs u fifth pipe
2
1.8
1.6
1.4
1.2 h vs u fifth pipe
1
0.8
0.6
0.4
0.2
0
0 0.5 1 1.5 2 2.5 3
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The transition phase takes place when 2000<Re<4000, in this phase the friction factor f can’t be
calculated or estimated by moody chart. It has been noticed that the calculated head loss is greater than
the measured head loss for all pipes despite the flow rate.
0
0 0 0 0 0 0 0 0 0
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Table 15: 90 Degree Elbow
Volume(m Time
Pipe Diameter (m) L) (s) Flow rate (m^3/s) Velocity (m/s)
0.0045 235 2.65 8.86792E-05 5.575798612
0.0045 275 3.28 8.38415E-05 5.271618109
0.0045 265 2.61 0.000101533 6.383964417
0.0045 225 2.48 9.07258E-05 5.704478247
0.0045 240 2.85 8.42105E-05 5.294823318
0.05
0.04
0.03
0.02
0.01
0
0 0 0 0 0 0
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Table 17: 180 degrees straight reducer
Volume(mL Time
Pipe Diameter (m) ) (s) Flow rate (m^3/s) Velocity (m/s)
0.0152 260 2.81 9.25267E-05 0.509905822
0.0152 330 2.46 0.000134146 0.739267775
0.0152 445 2.68 0.000166045 0.915057025
0.0152 200 0.87 0.000229885 1.266874766
0.0152 425 1.25 0.00034 1.873707779
27
Figure 17: Constant K plot
9
0
0 0 0 0 0 0 0 0
28
Figure 18: k vs Gate valve
29
Figure 19: k vs Ball valve
10
8
K vs valve position ball
valve
6
Discussion
Experiment A: Fluid Friction in pipes
This part of experiment includes finding the relationship between head
loss due to friction in laminar and Turbulent flows. As we know,
Laminar flow is when the Reynolds’ number is less than 2000, and
Turbulent flow is when the Reynolds’ number is greater than 4000.
Looking at our results for all the different pipes, we got turbulent flows
for every flow rate. This is because it is far easier to achieve a turbulent
flow than a laminar flow with the experiment we used. The higher the
flow rate, the higher the Reynolds’ number gets and the more turbulent
the flow gets. It seems that Reynolds’ number is directly proportional to
the flow rate. This is one source of error in our experiment. We could
have avoided it by massively decreasing the flow rate from the control
valve and then taking the readings.
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Similarly, for the head loss, the higher the flow rate, the higher the
head loss gets. So, to decrease head loss, laminar flow should be the
aim. In our h vs u graphs, we can see that they are not perfect straight
lines, they curve a little bit at some points. This is also due to the fact
that the flow is turbulent. In theory, a laminar flow will produce a
straight line on the graph.
Other errors might be experimental. For instance, appearance of air in
the pipes that we couldn’t have noticed. It could also be personal
errors, like not taking the correct readings of the volumes of the water
or making mistakes in the calculations.
Conclusion
In this experiment, we learnt that head loss, friction loss, and minor
losses are all involved in calculating the head loss in a pipe network.
Energy losses may occur in pipeline restrictions such as fittings, valves,
bends, elbows etc. keeping the energy losses at the minimum
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acceptable value is very important as it makes choosing the appropriate
pipe sizes and fittings easier. We used high flow rates in experiment A
and because of that, we got very high Reynolds’ numbers. This was a
personal error and could have been avoided by decreasing the flow rate
from the control valve on the hydraulics bench. Other source of errors
might be because of the presence of air in the pipes we couldn’t have
noticed. The main purposes of this experiment were to determine the
relationship between head loss and velocity and to determine the head
loss through fittings. We achieved all of the objectives, as shown in our
results. However, our experiment would have been better, more
accurate had we taken the readings for very low flow rates.
Bibliography
Faiza, D. (2018). Experiment 4 – Fluid Friction. Retrieved from
https://blackboard.adu.ac.ae/bbcswebdav/pid-641830-dt-content-rid-
6388123_1/courses/18011773/Fluid%20Friction%281%29.pdf
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