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Newsletter 57 | January 2020 CONTENTS

Editorial 885 Disproportionate collapse


assessment of Large Panel
There is growing concern about the System (LPS) buildings › 2
number of problems requiring remedial
works in buildings. They result in
866 
Portal frame design
additional costs, delays, reputational and fabrication › 4
damage, and a loss of confidence in
the credibility of parts of the industry. 832 Timber frame wall tie design › 5
Revealing the causes of failures should
benefit everyone and it is perfectly
870 
Principal Designers’ obligations
possible to have a no-blame culture for temporary works › 6
whereby anonymised versions of failure
occurrences can be published. 645 
Response to report 614
on missing columns
In cases where there is a legal dispute, from drawings › 7
parties will not disclose information DIRECTOR:
which could either incriminate Alastair Soane 617 
Structures at risk from scour
themselves or breach confidentiality and erosion › 8
obligations (such as for arbitration).
Unfortunately, this means that some of that designers are able to give. To this 854 
Suspended ceiling
the best lessons to be learned are often can be added the sometimes iniquitous
partial collapse › 9
not available. pressures from value engineering
processes which may give neither value
A further potential source of nor do they result in any engineering
undisclosed information is the insurance improvements. These factors are
industry which does not generally exacerbated by the refusal of some
publish the lessons that might be clients to have independent, or indeed
learned from claims. Recent letters to any, inspections on site.
The Structural Engineer> discuss the
rising cost of PI cover and its effects. The industry is being forced to review
One author has experienced a four-fold its attitudes and conduct as a result of HOW TO REPORT
increase in premiums over the past two the Grenfell Tower fire, and we must For more information, please
years which, in addition to affecting their strive to ensure that there is not a visit the How to Report> page.
business, is a reflection of the risks, structural failure of similar magnitude
actual or perceived, seen by insurers. due to some combination of the known,
If you have experienced a safety
and frequently expressed factors
issue that you can share with CROSS,
The same author asks whether the reducing the safety of buildings. Clients,
causes might be due to, amongst other designers, contractors, lawyers and
please Submit a CROSS Report>.
factors: over-reliance on computer insurers must work together more
calculations, poor checking, and effectively to share critical information If you want to submit a report by post,
poor supervision on site. Rhetorical and Structural-Safety will strive to please send an email to
questions, although all have featured achieve this aim. There are many pre- cross@structural-safety.org>
prominently in CROSS reports over the cursors which we ignore at our peril and asking for instructions.
years and will continue to do so until the the opportunities that CROSS provides
culture changes. for the industry to learn and improve are
more important than ever.
KEY
Another cause frequently mentioned is
the very low level of professional fees
which must affect the quality of service
R CROSS Report
C CROSS Panel Comments
N News
CROSS
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I Information
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885: Disproportionate collapse assessment I INFORMATION


of Large Panel System (LPS) buildings What should be reported to
CROSS?
R REPORT
In the wake of the Grenfell Tower fire, there 2. that the Chartered Structural Engineers
 tructural failures and collapses, or safety
S
concerns about the design, construction or
has been increased interest in the safety of are able assess the risks associated with use of structures.
residents of high-rise residential buildings, disproportionate collapse due to fire as
particularly from within the social housing “low" based purely on their professional  ear misses, or observations relating to failures
N
sector, says a reporter. The fire safety of experience (without any examples or or collapses (which have not been uncovered
cladding has, with good reason, been the evidence given) and the fact that similar through formal investigation) are also
major focus of this interest. justifications have previously been welcomed. Reports do not have to be about
accepted by Approving Authorities. current activities so long as they are relevant.
However, not long after the Grenfell
Tower fire, renewed concerns were raised In the reporter’s view, for the first case, the Small scale events are important - they can
regarding the risks of disproportionate reasoning is flawed, as it is unrealistic to be the precursors to more major failures.
collapse of Large Panel System (LPS) expect Chartered Fire Engineers to have No concern is too small to be reported and
buildings. A gas explosion at the Ronan the requisite detailed understanding of conversely nothing is too large.
Point tower block in 1968 caused the structural design and structural mechanics
disproportionate collapse of a substantial to undertake the necessary assessments. Your report might relate to a specific
portion of the structure, with associated loss The reporter feels that this work very clearly experience or it could be based on a series
of life. This led to the structural retrofit of falls within the professional remit of the of experiences indicating a trend.
many LPS buildings in the UK, many of which Chartered Structural Engineer, and that it is
remain in use today. On 5 September 2017, unacceptable, unethical, and unprofessional Benefits of CROSS
MHCLG issued letters to local authorities to pass such important work off to individuals • Share lessons learned to prevent future
and housing associations regarding LPS who cannot (in most cases) reasonably be failures
buildings>, noting (in part) that: expected to be competent to do it. • Spurs the development of safety
improvements
"Whether or not a gas supply is installed, it is • Unique source of information
important with all large panel system buildings
that their structural history is known, and
The reporter has become • Improved quality of design and constructon
• Possible reduction in injuries and fatalities
that their condition and continued structural
concerned by the approach • Lower costs to the industry
integrity are understood and monitored” being taken by some of
these engineers to assess Supporters of CROSS
The reporter says that a number of local the risk of disproportionate • Association for Consultancy and
authorities and housing associations collapse due to fire in LPS Engineering (ACE)
subsequently commissioned Chartered buildings • Bridge Owners Forum
Structural Engineers to undertake • British Parking Association (BPA)
assessments of LPS buildings under their • Building Research Establishment (BRE)
control, and to provide the necessary In the second case, the reporter believes • Chartered Association of Building
assurances. The reporter has become aware that vague justifications based on Engineers (CABE)
of multiple examples of such assessments ‘experience’ without any supporting technical • Civil Engineering Contractors Association
being undertaken and has had sight of evidence clearly do not meet the expected (CECA)
some disproportionate collapse assessment professional standard for Chartered • Confidential Incident Reporting and
reports issued by Chartered Structural Structural Engineers to use reasonable skill Analysis Service (CIRAS)
Engineers to their clients. and care in performing their professional • Constructing Excellence
duties. The reporter would expect some • Construction Industry Council (CIC)
On this basis, the reporter has become (even minimal) technical justifications to • Department of the Environment (DOE)
concerned by the approach being taken by be given and backed up with calculations • DRD Roads Services in Northern Ireland
some of these engineers to assess the risk or analysis. Otherwise, they question the • Get It Right Initiative (GIRI)
of disproportionate collapse due to fire in justification for accepting a fee for this work. • Health and Safety Executive (HSE)
LPS buildings - they essentially ignore such • Highways England
risks by invoking one of two justifications: The reporter adds that simply because • Institution of Civil Engineers (ICE)
an unsupported technical justification has • Institution of Structural Engineers (IStructE)
1. that risks associated with disproportionate previously been accepted by Approving • Local Authority Building Control (LABC)
collapse due to fire need not be carefully Authorities is no justification for taking the • Ministry of Housing, Communities and
considered by Chartered Structural same approach again. Obtaining approvals Local Government (MHCLG)
Engineers because a Chartered Fire based on precedent without evidential basis • Network Rail
Engineer is also engaged by the client, is unbecoming of a Chartered Structural • Royal Institute of British Architects (RIBA)
and that assessing risks associated with Engineer, and should, in the reporter's • Royal Institute of Chartered Surveyors (RICS)
disproportionate collapse due to fire opinion, be strongly condemned. • Temporary Works Forum (TWf)
should be assessed (independently) by the • UK Bridges Board
Chartered Fire Engineer; or

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The reporter speculates that Chartered fire engineers will have the necessary This report shows that it would be timely to
Structural Engineers may be using either understanding of structural behaviour. re-consider existing guidance, or to have
of the above two justifications because further guidance, on the assessment of
performing a defensible systematic risk CROSS therefore supports the reporter’s LPS buildings.
assessment of disproportionate collapse view that that a Chartered Structural
due to fire in a LPS building is likely to be Engineer should work alongside a Chartered
extremely difficult, and that many structural Fire Engineer to conduct this assessment. SUBMIT REPORT
engineers do not have the required
competence to do so. Structural engineers It is unacceptable if the assessment of the SUBMIT FEEDBACK
may also wish to shed the resulting liability. risk of disproportionate collapse due to fire
in LPS buildings is not conducted due to
In either case, the reporter considers it the reasons presented by the reporter. As a
unethical and unprofessional to take this minimum, a Chartered Structural Engineer
LPS assessment work on in the first place,
and particularly to attempt to shed liability
should highlight the need for such an
assessment even if they feel it is outside of
N NEWS
for this onto a Chartered Fire Engineer. their scope or expertise. Pedestrian bridge collapse in
Miami - NTSB Accident Report
The reporter's expectation in such cases Many LPS buildings will be Consequence
would be that the Chartered Structural Class 3 in accordance with Table 11 in Following the collapse of a pedestrian
Engineer works alongside a Chartered Approved Document A> and therefore will bridge under construction in Miami
Fire Engineer to assess the risks of fire require a systematic risk assessment taking on 15 March 2018, NTSB (National
initiation, growth, and spread, and to into account all the normal hazards that may Transportation Safety Board) published
then use this information to undertake a reasonably be foreseen, together with any an Accident Report on the collapse in
systematic assessment of the structural abnormal hazards. October 2019.
risks associated with disproportionate
collapse due to a range of credible design Designers should not forget that View accident report>
fire scenarios. responsibility for their design is theirs alone.
Just because an approving authority has
accepted their design does not absolve them
C COMMENTS
The report of the inquiry into the collapse
of any responsibility. Approving authorities
do not have responsibility for design, nor is
at Ronan Point> raised concerns over their agreement any guarantee of safety.
the safety of LPS buildings in fire, and in
particular the effects of fire on structural
behaviour of the building as a whole. Indeed, Designers should not forget
it was recommended that the regulations that responsibility for their
of the time were amended to include this. design is theirs alone. Just
However, it appears that subsequent
consideration of the issue concluded that
because an approving
provided adequate tying was present,
authority has accepted their
progressive collapse due to thermal design does not absolve
movements was unlikely. them of any responsibility.
If this is the case, then for an existing
building where the adequacy of the tying is The reporter is correct to say that it is
in doubt, clearly the recommendations of dangerous to use previous examples as
the inquiry with respect to fire are still valid. precedent without fully understanding all
However, the original quality of tying may not the circumstances of why they have been
be known, and corrosion may have had an accepted. In previous projects, there may
effect after 50 years, so caution is needed. have been mitigating factors which are not
present in the project under consideration.
There are difficulties when the assessment
requirements cross two technical The IStructE have published a Practical
boundaries, which in this case is between guide to structural robustness and
a Chartered Structural Engineer and a disproportionate collapse in buildings>
Chartered Fire Engineer. The assessment and a Manual for the systematic risk
of the risk of disproportionate collapse assessment of high-risk structures against
due to fire in LPS buildings is not a routine disproportionate collapse>. BRE have also
task and there will be few engineers published a Handbook for the structural
who have relevant experience. Few assessment of large panel system (LPS)
structural engineers will have the sufficient dwelling blocks for accidental loading>.
understanding of fire, and likewise, few

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866: Portal frame design and fabrication


R REPORT
A reporter, who is a chartered engineer,
frame failures largely due to web buckling
because of lack of full depth stiffeners and
This is to ensure that the contractor is
deemed competent with robust systems in
regularly designs commercial, domestic and inadequate purlins. place under 4 main headings:
agricultural steel portal frame buildings. They
are also regularly asked to prepare structural • Product CE marking: mandatory under
calculations to support retrospective building
control applications, which is usually as a
From the reporter’s European legislation>
• Quality: ISO 9001:2015>
result of a farmer or commercial building
experience, a significant • Safety: ISO 45001:2018>
owner being reported to a local authority for number of fabricators • Environmental management: ISO
not having applied for regulatory approval. consider structural 14001:2015>
calculations as an optional
In such cases, the reporter always asks the extra which can be The issue highlighted by the reporter is that
fabricator who prepared the original design provided, but only if they are less than competent suppliers are cutting
for calculations and is invariably told that
"this is the way we always do it". In other
asked for to support a corners and failing to design steelwork.
It is implied that some companies think
words, there has been no structural design
building control application it is acceptable to miss-sell the product
carried out and the fabricator has simply and compromise their clients. In addition
used the section sizes that they normally use to the worst-case scenario where a
for a particular shed size. C COMMENTS
What is being reported here is an approach
building collapses, there are the risks of a
prosecution and insurance policies being
The reporter says that these sizes are where there is a real risk of a structural invalid due to a lack of structural design
often suitable for an enclosed shed but failure and building collapse. There is other resulting in business or livelihood failure.
can be much too light for sheds with one evidence from previous CROSS reports that
or more open sides and the connections proper structural design and verification may
are more often than not inadequate. From be grossly inadequate for routine work such
the reporter’s experience, a significant as domestic extensions and minor works.
It is usually most
number of fabricators consider structural Inadequate structures in this market sector, economical and safest to
calculations as an optional extra which can along with agricultural buildings, pose a risk procure steel portal frames
be provided, but only if they are asked for to to life safety. from a steelwork contractor
support a building control application. who has design offices that
Portal frames need special attention, regularly undertake the
The reporter recently met with a fabricator
and erector after preparing calculations which
particularly for overall sway stability which
depends on the rafters that are usually very
calculations for portal
demonstrated that a completed commercial slender. Furthermore, the members need
frames in addition to the
portal frame was completely inadequately consideration of the stability of the inner drawings
designed. Some of the issues were: flange because this, or any plates on the
inner face, may be subject to compression
• haunches comprising simple flat plates i.e. under either gravity loads or wind loads, so Advice for clients looking to buy structural
no flanges; frequent restraints are needed. Restraint to steelwork is to use a reputable steelwork
• no full depth stiffeners which were required the inner flange is commonly provided by supplier. The British Constructional
to prevent column web buckling; diagonal braces to the purlins which must be Steelwork Association (BCSA)> is a
• inadequate bolting arrangement at the of sufficient stiffness. There also needs to be trade organisation whose members are
eaves, and adequate bracing so that the purlins are held accredited, audited and employ structural
• an unsuitable bracing arrangement. in position. engineers who design steelwork to the
structural design codes required by the
The fabricator for this project agreed to carry Excellent guidance on the above and other building regulations. There are other
out the required remedial work but stated aspects of portal design is given in Steel competence contractors who are not
that if they always had to work to ‘a proper Construction Institute (SCI) publication P397 members of BCSA but this is readily shown
specification’ they would never win any work. Elastic Design of Single-span Steel Portal by their CE Certificate - Factory Production
The reporter finds this very concerning as it Frame Buildings to Eurocode 3>. Control to EN 1090-2. The challenge is to
may mean that, in many cases, portal frame deliver this advice to clients who are not
sheds are being fabricated to a cost rather It is usually most economical and safest to involved in the construction industry. It is
than to a proper design. procure steel portal frames from a steelwork understood that the BCSA are taking steps
contractor who has design offices that to address the situation.
The reporter is regularly told by fabricators regularly undertake the calculations for
that there have never been any problems portal frames in addition to the drawings.
with their sheds, to which the reporter The vast majority of structural steelwork in SUBMIT REPORT
reminds them of the heavy snow of 2012 the UK is supplied by reputable steelwork
when there were a large number of portal contractors with recognised accreditations. SUBMIT FEEDBACK

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832: Timber frame wall tie design


R REPORT
Wall ties are generally set out based
BS EN 845-1 (Specification for ancillary
components for masonry. Ties, tension
C COMMENTS
As in report 866 in this Newsletter, the
on standard geometries rather than straps, hangers and brackets)> does cover report demonstrates that the viability of any
explicit design, says a reporter. In the wall ties for timber frame construction, but structural system depends on the detailing/
case of masonry clad timber frames, the directs the reader to BS EN 1996 (Eurocode connections and design assumptions being
specification normally takes the form of a 6 - Design of masonry structures)> and PD realised. The importance of adequate ties
density of 4.4 ties/m2, with 3 or 4 additional 6697 (Recommendations for the design is amply illustrated in the SCOSS Alert
ties per metre provided at wall edges and of masonry structures to BS EN 1996-1-1 following the Inquiry into the construction
openings. This specification is understood and BS EN 1996-2)>. The National Annex to of Edinburgh Schools> in 2016.
to have followed over from Annex B of BS BS EN 845-1 states that the material factor
5268-6.1 (Structural use of timber - Code for ties is to be taken from BS EN 1996, As far as the prescriptive guidance is
of practice for timber frame walls)> and is presumably overlooking, in the view of the concerned, the reporter is correct. Note
intended for use in urban areas only. Using reporter, the use of ties in arrangements that specifying ties at every course of
this guidance, the general specification for other than traditional masonry 225mm blockwork at 600mm centres gives
new builds outside the urban area shelter cavity construction. a density of 7.4 ties/m², which is excess
effects would be a density of 7 ties/m2. of the of 7.0 ties/m² given in BS 5268-6.1
In summary, the reporter believes that the for exposed locations. The guidance in BS
In blockwork construction, a specification combination of the large material factor of 5268-6.1 has not been reviewed since 2007,
of ties at 450mm centres, or every second 4.2 combined with the low capacities of the and the standard is not maintained by the
course, along studs, is common. This is ties, means that there is no clear way to British Standards Institution (BSI). As the
largely due to the geometry of the block, demonstrate the adequacy of timber frame reporter notes, the guidance in PD 6697 is
with the prescribed densities being better wall ties to current guidance in areas of for masonry construction, and there is no
suited to brickwork. For studs at 600mm moderate to high wind loads. equivalent guidance in PD 6693 for
centres, this equates to a density of 3.7 timber frames.
ties/m2, which corresponds to NHBC 2019 The reporter does however suggest a
guidance (Section 6.2.14)>, but falls short potential solution, which would be to use Clause 5.4.2.3 in BS 8000-3:2001>
of either of the above specifications. No a material factor relevant to each specific (Workmanship on building sites - Code
adverse issues resulting from this lower tie failure mode; 3.0 for mortar failure (from BS of practice for masonry) states that the
density are known to the reporter. EN 1996-1-1, Table NA.1), 1.15 for the tie in maximum spacing of ties for masonry clad
bending (from BS EN 1995-1-1, Table NA.3) timber frames is 375mm vertical centres
A density of 3.7 ties/m2 is mentioned and 1.3 for pull out of a fixing (from BS EN for studs at 600mm centres, and 525mm
in reference to contribution to racking 1995-1-1, Table NA.3). They conclude by vertical centres for studs at 400mm centres,
resistance in both BS 5268-6.1 and the saying that generally all failures result from which gives equivalent densities of 4.4
IStructE Manual for the design of timber bending of the tie, and a material factor of ties/m2 and 4.7 ties/m2 respectively. This
building structures to Eurocode 5>, without 3.0 would therefore be conservative. If a standard is currently being updated to be
reference to where such a specification future amendment to BS EN 845-1 were published in 2020, but CROSS understands
would be acceptable. to require manufacturers to test a sample that the guidance on wall ties for masonry
of the ties to ultimate failure in the various clad timber frames will probably not change.
Tie capacities are provided in Table B.3 materials, the results would offer greater
of BS 5268-6.1. When the global safety confidence to designers. Alternatively, a As far as the calculation route is concerned,
factor of 4.2 in clause 4.13.5 is applied, the requirement for failure in mortar and timber the principles of the Eurocode design path are
permissible tensile and compressive load to be 2.7 and 1.5 times greater than failure well established for using structural products.
capacity for a Type 5 wall tie at a density of within the tie would remove the need for Characteristic values for the product are
4.4 ties/m2 would equate to 0.63kN/m2 and more complicated published data. determined in accordance with a harmonised
0.45kN/m2 respectively. The reporter says standard (hEN), if one exists for the product,
that the design wind loads for a significant and the designer applies the appropriate
proportion of buildings within the permitted safety factors to reach a design value.
geographical locations would be above The reporter believes that
these values. the combination of the large As the reporter indicates, EN 845-1 is the
material factor of 4.2 hEN for cavity wall ties, and it specifically
Unlike other non-contradictory information combined with the low considers asymmetric ties where one end
in the British Standards, none of this wall tie capacities of the ties, means is in masonry and the other is in timber. The
information from BS 5268-6.1 has appeared
in the Eurocodes, National Annex, or relevant
that there is no clear way to Declaration of Performance / CE marking
that a manufacturer is obliged to provide
Published Document to date, says the
demonstrate the adequacy will state the lowest value for tension failure,
reporter. They add that correspondence with of timber frame wall ties to whether the failure is in the timber fixing, the
relevant specialists has suggested that as current guidance in areas of mortar bed or in the bending of the tie. Older
the Eurocode suite is more material specific, moderate to high wind loads certificates may not include the failure mode,
wall ties for connecting timber frame inner but those that are compliant with the current
leafs to masonry outer leafs have not been 2013 version of the hEN will have it.
adequately considered.

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A partial material safety factor (gamma m) The reporter’s final paragraph provides a
for wall ties of 3.0 is given in Table NA.1 of reasoned answer to their own concern. If SUBMIT REPORT
the NA to BS EN 1996-1-1 2005 +A1 2012. It the failure mode is known, the appropriate
may be halved “when considering the effects factor can be applied; if it is not known, the SUBMIT FEEDBACK
of misuse or accident”. As the reporter notes, default factor is conservative. Many wall
this does not appear to reflect the possible tie manufacturers are well versed on this
variation in failure modes for timber frame issue and will often provide free design and
wall ties, but given the equivalent factors for assessment services.
timber and steel are 1.3 and 1.1 respectively, a
value of 3.0 or even 1.5 is conservative.

870: Principal Designers’ obligations for temporary works


R REPORT
A correspondent has contacted CROSS
guidance on how those legal duties might be
complied with. The Principal Designer is free
The statements and intent within the
updated BS 5975 look to direct Clients to
as they are concerned by the Principal to ignore the guidance if they wish, or do engage Principal Designers that can provide
Designer’s obligations for temporary works something different, but ultimately they must the support that CDM 2015 intends, with
as stated in Clause 8.5 of the new BS ensure that they comply with their lawful guidance on temporary works coordination
5975:2019 standard (Code of practice duties as set out in CDM 2015. and the consideration of permanent works
for temporary works procedures and the and buildability.
permissible stress design of falsework)>. Further to this, CDM 2015 does not
distinguish between permanent works Items which a Principal Designer could
They believe that the standard places some design and temporary works design; they consider in relation to temporary
onerous duties on the Principal Designer are both design as far as CDM 2015 is works include:
which are a long way removed from site concerned with the same duties imposed on
work and question whether many Principal Designers and Principal Designers of both • ensure that the permanent works designers
Designer organisations will have the permanent and temporary works. have identified a coherent construction
competence to coordinate temporary works method which identifies all key temporary
designs in an effective manner. It is up to those organisations providing works requirements;
Principal Designer services to ensure • ensure that adequate temporary works
They worry that we have gone from a that they have the necessary capability to coordination processes are in place;
single ultimate point of responsibility for undertake the role either in-house or by • ensure effective communication between
temporary works to a situation where there making suitable arrangements to supplement permanent works designers and temporary
is a confusing overlap of duties, roles and their capabilities. If not, they are potentially works designers;
responsibilities. in breach of CDM 2015 Regulation 8(1) • provide relevant information that may affect
which requires that “A designer (including a temporary works;
The correspondent concludes by asking if principal designer) or contractor (including a • if temporary works (and their risks) can
anyone is aware of any guidance on how this principal contractor) appointed to work on a be eliminated by designing the permanent
will work in practice? project must have the skills, knowledge and works in a different manner;
experience and, if they are an organisation, • how risks for temporary works, if they are
C COMMENTS
The Temporary Works forum (TWf) is a
the organisational capability, necessary
to fulfil the role that they are appointed to
required, can be minimised;
• determining is there sufficient space for
source of useful information on this topic, undertake, in a manner that secures the temporary works during construction,
including the publication of Information health and safety of any person affected by maintenance and demolition;
Sheet 3 - CDM 2015 - Principal Designer: the project.” • determining if other stakeholders need to
Guidance on Temporary Works> in 2017. be consulted about any temporary works.
This document states that the Principal
Designer should, at an early stage, discuss There may be other considerations
and agree with the Client their approach
It is up to those depending upon the circumstances.
to the delivery of the role with respect to organisations providing
temporary works. Another useful reference Principal Designer services
is the Temporary Works Toolkit> published to ensure that they have the SUBMIT REPORT
in The Structural Engineer. necessary capability to
undertake the role either SUBMIT FEEDBACK
It is important to remember the distinction
between the duties as required by law, and
in-house or by making
recommendations provided by industry
suitable arrangements to
guidance. CDM 2015 sets out the legal supplement their
duties of the Principal Designer, whereas capabilities
BS 5975 provides authoritative industry

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645: Response to report 614 on N NEWS


missing columns from drawings CROSS Report 789 Temporary
stability of steel frame building
R REPORT
A reporter was very interested to
For the reporter, the near-miss in report
614 highlights the importance of a robust
- Feedback from the HSE BIM 4
Health & Safety Working Group
read CROSS Report 614> on drawings that checking regime. If a quality control system
contained missing columns and wanted to had been in place prior to this project, then The HSE BIM 4 Health & Safety Working
share their views on the issue. They agree the near-miss may have been avoided. In Group met in December 2019 to
with the CROSS Panel's comments that their view, a quality control system is not just consider how BIM can make a difference
it highlights the need for drawings to be a paperwork exercise, but if done properly, and improve safety in cases such as
checked by a competent engineer. acts as a guide to help an organisation avoid that described in CROSS report 789
errors. It also highlights the importance of Temporary stability of steel frame building.
The reporter believes that errors often rigorously checking the drawings; these are,
manifest themselves in the drawing and the after all, what the contractor uses View feedback>
subsequent checking process, and not in for building.
the design. In report 614, the columns may
have been missing from the BIM model
used to create the drawings, or they may
have been included in the BIM model but
C COMMENTS
The reporter is thanked for sharing their
N NEWS
were terminated at the wrong level. In the views on how to implement robust checking Adequacy in structural fire
latter case, the base of these columns systems for BIM models. All designers are engineering lecture
could be terminated above the slab and potentially fallible, and it is prudent from a
therefore above the cut-line for the view that commercial and safety perspective to have Luke Bisby, Professor of Fire and
generates the drawings, meaning that the work properly checked. Moreover, a fairly Structures and Head of Research Institute
columns would not appear in the drawing for regular theme in CROSS reports is one of at The University of Edinburgh, discusses
that slab level even though they were in how easy it is to miss a gross mistake like fire resistance design, how Chartered
the model. the missing columns in CROSS report 614. Structural Engineers can be confident that
they have discharged their professional
The reporter says that one way of checking Part of the issue during checking is the duties when designing structures for fire,
is to overlay the column layout from the desire to go from 3D back to 2D because and how they can assess whether their
BIM model with the column layout in the we have been programmed to view in 2D approach is appropriate.
structural analysis model. However, a and see in 3D. As 2D drawings are used to
column which is simply missing from the BIM build from on site, some basic checking in View lecture on IStructE YouTube
model may not be identified as the checker 2D is required, but now that the 3D tools channel>
might wrongly assume it is obscured by the are available, should better use be made of
column from the structural analysis model in them for checking?
the same location.
One CROSS member worked on a large
The reporter believes that a more robust steel frame building project where BIM was
method of checking is to export an IFC file used but all checking was done in 2D. It was
from the structural analysis model to the only the diligence of the 3D CAD technician
BIM model, where it can be imported as a that showed that how a complicated part
3D file in a different colour and the model of the structure did not actually work. In the
can be interrogated more fully than a 2D world of 2D, this would have been missed
DXF layout permits. and would probably have led to heated
discussions during construction about who
They go on to say that the method relies on had responsibility for final geometric
the model being created perfectly, as any co-ordination.
small errors mean that an element becomes
corrupted and so doesn't copy over into CROSS would welcome better guidance on
the IFC file. The reporter encountered this this issue so that there is a way to show that
on another project, where none of the walls checking has been conducted in 3D as well
and some slabs didn't copy over into the as 2D.
IFC file because of miniscule geometric
imperfections. There may be settings
within the software that enable this to be SUBMIT REPORT
overcome, but the point serves to highlight
the need to enhance our knowledge of how SUBMIT FEEDBACK
to use the tools as much as maintaining our
core competencies.

7 CROSS Newsletter 57 | January 2020


Structural-Safety | SCOSS and CROSS

VISIT: www.structural-safety.org > EMAIL: newsletters@structural-safety.org >

617: Structures at risk from scour and erosion


R REPORT Management plans are developed from the
Following the structural failure caused
by scour at Lamington viaduct> and the
The occurrence of scour asset condition reports, and appropriate
repairs or mitigations are routinely
Whaley Bridge dam collapse>, a reporter
cannot be easily identified undertaken within a timescale governed by
is concerned that asset owners may not by inspection and collapses the risks presented.
fully realise risks associated with scour as a result of scour might
and erosion, have poor systems in place happen suddenly. These The value of such plans has to be judged in
to identify vulnerable structures, and be twin effects violate a the context of the predicted greatly increased
unwilling to spend the money required to structural safety principle rises in sea levels and the consequential
implement remedial work.
that the onset of any failure effects on the world’s infrastructure. See for
example reports from the Intergovernmental
They are also concerned that embankment
should be detectable and Panel on Climate Change>.
structures, not just dams, may not be should give ample warning.
adequately assessed for risk of scour and The Reservoir Act 1975> puts certain
erosion because they are often assessed duties on dam owners to appoint qualified
by engineers who may not have relevant In 2018, Network Rail updated their Scour Panel Engineers to supervise their
experience. Assessment of Bridges, Culverts and construction, inspection and maintenance.
Retaining Walls> document which describes The Environment Agency, and the Scottish
They say that there are numerous examples the procedures for safeguarding their Environment Protection Agency (SEPA) in
of failure in this field and that this is likely to structures from the risk of scour. Scotland, monitors and enforces compliance
get worse with increased flooding due to with the Act. However, there are many
climate change. Highways England, who maintain the embankments and minor structures and
Strategic Road Network in England, have buildings that do not come under a specific
a process in place for the inspection, inspection regime.
C COMMENTS
Scour has been the cause of many major
assessment and monitoring of existing
highway structures for scour and other
collapses. The occurrence of scour cannot hydraulic actions. The process, including SUBMIT REPORT
be easily identified by inspection and requirements and advice, is provided in the
collapses as a result of scour might happen Design Manual for Roads and Bridges SUBMIT FEEDBACK
suddenly. These twin effects violate a (DMRB) document BD 97/12>, which
structural safety principle that the onset of includes detailed requirements and advice
any failure should be detectable and should on risk management for scour and other
give ample warning. For those reasons,
scour failure is not a preferred failure mode
hydraulic actions on highway structures. N NEWS
and design against scour should be robust. Additionally, Highways England’s document SCI Advisory Desk Note 435 -
for the design of highway structures for Beams supporting precast planks:
The collapse of the Malahide viaduct> in hydraulic action (CD 356)> provides checks in the temporary condition
Ireland in 2009 was caused by scour and it practical requirements and guidance for
was fortunate that no one was hurt. designers to determine hydraulic actions The Steel Construction Institute (SCI)
which are either not covered or covered in have published a note to remind designers
This report is increasingly relevant with insufficient detail in the Eurocodes. of their responsibility for basing their
increases in floods and the possible design on a safe method of erection.
consequential effects on bridge foundations, Highways England also conduct planned This is particularly necessary if structural
and also on some building foundations. geotechnical inspections in accordance stability in the part-erected condition is
Indeed, the risk of scour needs to be with the DMRB. These inspections are not evident.
considered in a more holistic manner specifically required to observe/record the
considering the influence of a range of topography and condition of land adjacent View SCI Advisory Desk Note 435>
factors including dredging/sand or gravel to their assets. Where rivers, lakes or
removal, removal of weirs near bridges and the sea abut or run close to their assets,
the influence of flood defences on the speed the inspections necessarily include the
and flow of the water. recording of any land scour or risks of scour.

8 CROSS Newsletter 57 | January 2020


Structural-Safety | SCOSS and CROSS

VISIT: www.structural-safety.org > EMAIL: newsletters@structural-safety.org > 

854: Suspended ceiling partial collapse


R REPORT
A reporter was asked to investigate the
time - now replaced by BS EN 13964:2014
Suspended ceilings - Requirements
Engineer on the Safety of hanging systems:
lessons from CROSS reports> is another
partial collapse of a suspended ceiling and test methods)>, which did require a useful reference. It appears that ceilings
formed from a lay-in grid with medium minimum screw embedment of 38mm into do not receive the level of attention, both in
weight acoustic tiles in a school classroom. the underside of a joist, says the reporter. design and construction, that the potential
Fortunately, although the room was in use, consequences of failure deserve.
nobody was harmed. In the view of the reporter, errors in
workmanship caused this failure but The failure in this report follows a familiar
The building and ceiling were less than contributory causes were both the lack of a pattern; a progressive collapse initiated
10 years old. The ceiling was fixed to the clear specification and effective supervision by a single hanger failure, with that initial
underside of a timber joisted roof by wire of the work. failure precipitated by connection failure.
hangers. The underside of the roof had a Self-evidently, the hanger loads were
layer of plasterboard attached for airtightness uncertain and using wire hangers would not
such that the joists were not visible. C COMMENTS
Failures of ceilings are a recurring problem.
permit any meaningful control of hanger
loads. A division of design responsibility
For supporting the suspended ceiling, eye In addition to the example in this report, and an inability to inspect also appear to be
bolts were screwed into some joists. In other there was a recent failure of a ceiling at a contributing factors to this failure.
locations, short lengths of inverted ceiling theatre in London> and another collapse at
grid were used to bridge between joists, and a shopping centre in Paisley>. The CROSS
these were fixed back to the timber joists
with two or three 32mm long drywall screws
database contains a number of other ceiling
collapses (enter “ceiling” as a key word into
A division of design
at each end. The effective embedment of the Quick Search box on the website).
responsibility and an
the screws into the joists was approximately inability to inspect also
10mm having passed through the inverted In 2015, the Best practice guide - selection appear to be contributing
grid and the plasterboard. and installation of top fixings for factors to this failure
suspended ceilings> was developed by
The failure of the suspended ceiling was the Finishes and Interiors Sector (FIS), the
initiated at a location where the screws Construction Fixings Association (CFA), the Designers should also remember to check
to fix the inverted grid to the joists had Standing Committee on Structural-Safety Contractor's Design Portion (CDPs) listed in
missed the joist and were only screwed into (SCOSS) and other industry experts, as the contract to ensure there is clarity about
plasterboard at one end of the inverted grid. a guide to best practice on the choice, design responsibility and what liaison is
The failure progressed along two other fixing installation and testing of fixings for required.
points for the inverted grid and stopped suspended ceilings.
where the suspended ceiling was supported
by an eye bolt screwed into a joist. The 2014 SCOSS Alert on Tension systems SUBMIT REPORT
and post-drilled resin fixings> listed further
The specification did not directly state CROSS reports on ceiling failures and SUBMIT FEEDBACK
how the suspended ceiling was to be provides guidance on the design of new
fixed to the roof, but did refer the installer ceilings and for the checking of existing
to BS8290-3 (already superseded at the ceilings. A 2019 article in The Structural

PARTICIPATION CPD PRESENTATIONS FOLLOW STRUCTURAL-SAFETY


The success of the CROSS scheme Structural-Safety are giving lunchtime
depends on receiving reports, and presentations to organisations who are @Structural-Safety
individuals and firms are encouraged to interested in learning more about the work
participate by sending reports on safety that Structural-Safety (CROSS and SCOSS)
issues in confidence to CROSS>. do, including sharing examples of safety @structsafe
issues to learn from.
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Whilst CROSS and Structural-Safety has taken every care in compiling this Newsletter, it does not constitute
commercial or professional advice. Readers should seek appropriate professional advice before acting (or not acting)
in reliance on any information contained in or accessed through this Newsletter. So far as permissible by law, neither
CROSS nor Structural-Safety will accept any liability to any person relating to the use of any such information.

9 CROSS Newsletter 57 | January 2020

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