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CO2 Low Pressure

Would your business survive a fire?


More Experience.
While it seems that everything in our world is
More Applications Worldwide. changing, Chemetron Fire Systems remains
constant in our commitment to provide the high-
Hazard-Engineered Protection est standard of fire protection safety, service and
You can measure our experience by the diversity value. As the nation’s oldest Low Pressure CO2
of applications, the technical sophistication, and sys- systems manufacturer, Chemetron has led the
tem performance represented by a range of commer- way in establishing industry standards.
cial and industrial special hazard applications. CO2 Today we understand the challenge you face
is used in the extinguishment of fires involving flam- in this just-in-time business environment. If
mable liquids, electrical hazards, engines utilizing a fire occurs, a company simply cannot afford
gasoline and other fuels, ordinary combustibles such a major interruption to its operations and
as paper and wood, and hazardous solids, as well as financial future. Your ability to prevent or
in the extinguishment and prevention (inerting) of recover from a business disruption is critical
fires in applications that include cement plants, coal and will depend on selecting the best fire
pulverizers, coal storage silos and bunkers, and coal protection system and agent.
handling, grinding and storage systems. With our worldwide reach, Chemetron Fire
Systems is your single source solution for stan-
Systems can be specifically engineered to fit the dard or custom designed multiple hazard fire
unique fire protection requirements of these appli- protection . . . that protect our resources for
cations: future generations.
Continous Protection

• Coal handling, grinding, and storage systems Large Scale and Multiple Hazard
• Data processing centers Protection
• Food processing An automatic, fixed-installation low pressure
carbon dioxide fire protection system consists
• Flammable materials storage
of a single insulated refrigerated pressure
• Manufacturing/industrial processes vessel with performance engineered controls to
protect multiple hazards or afford frequent
• Shipboard machinery spaces and cargo holds
discharges for high risk hazards.
• Automotive industry
• Power generation
Maximum Protection, Minimal
• Printing plants Disruption
• Rolling mills and metal processing When it comes to protecting critical environ-
• Telecommunications ments, even the smallest fire can result in dev-
astating damage. Early warning and fast re-
• Cement plants sponse are essential. Chemetron low pressure
• Offshore platforms systems deliver unprecedented levels of
safety...stability ...sensitivity...and early warn-
ing reliability.
No Net Environmental Impact ■ Non-damaging. CO2 is normally harmless
to equipment, materials and property. It does
The carbon dioxide used in fire protection is
not cause spoilage, requires no clean up and
typically a by-product of other industrial pro-
leaves no residue, thus minimizing downtime
cesses, and as such, does not negatively impact
after a fire.
global warming.
■ Non-conductive. CO2 is electrically non-
conductive and three-dimensional.
Low Pressure CO2 is.....
■ Effective. Low pressure CO2 is effective on a ■ Economical. When a hazard requires mul-
wide range of flammable and combustible mate- tiple discharges or when CO2 requirements ex-
rials in both surface and deep-seated fires, which ceed 4000 lbs. (1818 kg) of agent [2000 lbs.
adds up to greater uniformity and predictability. (909 kg) for main discharge and 2000 lbs. (909
kg) for reserve], the overall system cost is less
■ Fast. Carbon dioxide is a colorless and odor- than a high pressure CO2 system.
less three-dimensional clean agent. Within sec-
onds, it penetrates the entire hazard area to ■ Compact. Storage units are compact and of-
smother combustion. ten installed outdoors to conserve floor space.
Capacities range from 1-1/4 tons (1.13 MT) to
■ Efficient. Low pressure CO2 chokes off 60 tons (54.5 MT) or more.
combustion quickly. The dry ice “snow” in the
discharge allows “local application” protection ■ Recognized by the top independent listing
of non-enclosed hazards. and approval agencies.
Ve r s a t i l e

A Chemetron Low Pressure CO2 system is A Low Pressure CO2 system consists of:
a versatile, cost-effective suppression system
designed with an extra measure of reliability. ■ Storage, valve & discharge components
Components consist of a storage unit, valve
assemblies, piping, and discharge nozzles. All
Multiple Hazard Versatility equipment meets exacting specification and
Multiple hazards may be protected from a quality standards.
common supply of low pressure CO2 by using
■ Control panels, detection and alarms
pneumatically operated directional (selector)
valves. CO2 pressure is used to open valves as The control panel is used to monitor the detec-
well as operate switches and accessories. This tion and accessories, as well as control the au-
is essentially an economy measure designed to dible and visual alarms and discharge functions.
reduce storage unit size. It is to be used only ■ CO2 storage units
when there is assurance that only one hazard
A quantity of CO2 sufficient to extinguish the
could require a discharge at any one time.
type of fire anticipated is stored. The gas is re-
Similar controls are provided for each hazard leased into the piping distribution network upon
area. The directional valves are pilot-controlled system actuation. Liquid carbon dioxide in the
and operated by line CO2 pressure. The direc- storage unit is maintained by refrigeration at
tional valves can be actuated by solenoid valve approximately 300 PSI (20.68 Bar) pressure at
or by manually operating the pilot control valve. 0˚F (-18˚C). The refrigeration system employs
the non-ozone depleting refrigerant R-404A.
■ Vaporizers Methods of Actuation – Fixed
For hazards where liquid carbon dioxide is Protection
inappropriate, vaporizers are utilized to provide
Three independent types of actuation are in-
a continuous and predictable supply of vapor-
tegrated into each system:
ous CO2.
- automatic actuation
■ Hose reels
Low pressure CO2 hose reels with hand lines - manual electric station
can be connected to the storage unit for addi-
tional protection. With a capacity for a high - direct manual release
discharge rate and up to a 30 foot (9 meter)
An optional feature is a pneumatic discharge
range from the nozzle, hose lines can provide
delay and CO2 siren for use in systems with no
greater manual fire protection compared to other
source of electric power or where an uninter-
types of portable protection.
rupted source of electric power is not assured.
Hose reels also offer auxiliary fire protection In the event of the loss of power, the pneumatic
with a high rate discharge and a protection discharge delay would prevent an immediate
range of up to 150 feet (45.7 meters) from mul- CO2 discharge into a normally occupied space
tiple locations. and allow personnel time to evacuate.
Reliable

Continuous Operation & System Safety


Monitoring Carbon dioxide systems are designed in accor-
A reserve supply is easily obtained by increas- dance with NFPA (National Fire Protection As-
ing the storage unit size. No complicated mani- sociation) standards, which require a minimum
folding and valving are required. Low pressure carbon dioxide concentration of 34%. These
storage units have a liquid level gauge and pres- design concentrations will not support human
sure gauge, which provide continuous indica- life. Visual and audible warnings must be pro-
tion of level and pressure conditions without vided to alert occupants to vacate the area prior
interrupting fire protection. to discharge.

As CO2 will tend to migrate to low lying ar-


System Modernization and Retrofit eas near the protected hazard after a discharge.
Careful consideration of means to prevent ac-
With thousands of Chemetron systems in ser- cidental exposure of personnel to hazardous at-
vice protecting key facilities, modernization of mospheres in adjoining spaces must be designed
these systems is vital. For details on our pro- into every system. An optional wintergreen
grams, contact Chemetron today. odorizer can provide an olfactory warning of
the presence of carbon dioxide.
A CO2 system discharge will also cause tur- The Chemetron Difference
bulence and noise, and the discharge stream may
Thousands of companies have the confidence
have considerable force.
to protect their businesses with Chemetron Low
Warning signs must be provided to advise per- Pressure CO2 integrated systems. With our
sonnel what to do when the fire extinguishing single source responsibility for suppression,
system is actuated, as well as provide instruc- control and support, Chemetron continues to
tions on how to activate the system manually. invest in product improvement to meet chang-
ing requirements with:

• Fire hazard evaluations


Precautions to be taken to protect facility per-
• Systems engineering and design capability
sonnel are covered in NFPA Standard No. 12,
the Chemetron publication “Carbon Dioxide • Continuous quality improvement programs
Safety Manual” and OSHA’s Lockout & Tag-
• Proprietary design engineering, flow calc and
out Standard, 29CFR Part 1.910,146.
computer software
• Education and safety training
• Product and technical assistance
• Installation and testing support service
• ISO 9002 certified and Six Sigma program hant applied by either the total flood or local
application method. In total flooding, the en-
• Worldwide sales and distribution network
closure of the hazard protected is flooded to a
• A commitment to environmental safety proper concentration.
Our experience has been built on a history of In local applications, CO2 is directly applied
ideas, service and quality of environmentally in the proper amount at the needed rate to cover
compatible fire protection technologies. the protected hazard. The small "dry ice" par-
Chemetron Low Pressure CO2 systems work ticles, created in the discharge, facilitate its pro-
around the clock . . . and around the globe. jection into the fire and coverage of the hazard
protected.
CO2 Physical and Chemical Because CO2 is 1.5 times heavier than air, it
Properties will tend to settle in low-lying areas in the pro-
tected hazard as well as flow into adjacent ar-
CO2 is an odorless, colorless, inert gas that
eas outside of the protected space.
extinguishes fire primarily by diluting the oxy-
gen that supports combustion. Some cooling is In the design concentrations required to ex-
also accomplished. It is used as an extinguis- tinguish fire, CO2 will not support human life.
Advantages

Advantages of LPCO2 vs. HPCO2 • LPCO2 offers continuous monitoring of the liq-
uid level of CO2.
Low pressure CO2 and high pressure CO2
have equal extinguishing capabilities; however • LPCO2 storage requires less floor space and
low pressure CO2 storage units have some clear weighs up to 50% less.
advantages: • LPCO2 storage units are commonly located
outside.
• Multiple shot capability - without any switch-
over to a reserve system required. • LPCO2 storage units are easily filled in-place
from a CO2 transport truck, which are avail-
• Reserve supply is easily obtained by increas-
able worldwide, and remain in-service during
ing the storage unit size. No complicated mani-
filling. HPCO2 cylinders must be disconnected
folds or valving is required.
and transported to a filling plant.
• Hazards may be added to an existing system at
• LPCO2 is 32% more efficient for local
any time.
application discharges than HPCO2.
• LPCO2 units do not require hydrostatic testing
as do HPCO2 cylinders.
Timeline
1927 Research expanded to facilitate development of
Herbert E. Bell forms Safety Mining Company. systems that could control large industrial fires
with a clean, available, inexpensive fire extin-
1938 guishant. CO2 installations in power plants,
Name changed to Cardox (acronym for carbon metal rolling mills, printing plants and indus-
dioxide). try expanded the practicality of the fire suppres-
sion capability.
1939
Cardox developed and patented bulk low pres- 1950’s
sure carbon dioxide storage for use in fire ex- Gaseous agent systems took a leap forward
tinguishing systems. The first fire protection when, under Cardox, the first proven method
CO2 applications were for the power plant in- of predicting two phase gas flow in piping sys-
dustry. tems was developed.

1940’s 1952
World War II accelerated development of CO2 High pressure CO2 system design introduced
applications. Massive discharges of carbon di- that eliminated weights and levers.
oxide to control large fires was demonstrated
with a Cardox crash-fire-rescue truck for the 1958
American Armed Forces during World War II. C a r d o x m e rg e d w i t h C h e m e t r o n C o r p .
Chemetron is an acronym for Chemical-Metals-
Electronics).
1970 Today
High presure CO2 system design upgraded. Since the development of CO2 as a new con-
cept in fire suppression, Chemetron Fire Sys-
1975 tems has been the leader in CO2 system tech-
The Fire Systems operation separated from the nology.
CO2 industrial gas sector and Chemetron Fire
Systems was formed.

1994
CO2 storage tank refrigeration systems were
redesigned to utilize the non-ozone depleting
refigerant R-404A.
Experience

CO2 Physical and Chemical Properties


CO2 is an odorless, colorless, inert gas that ticles, created in the discharge, facilitate its pro-
extinguishes fire primarily by diluting the oxy- jection into the fire and coverage of the hazard
gen that supports combustion. Some cooling is protected.
also accomplished. It is used as an active free
extinguishant and applied by either the total Because CO2 is 1.5 times heavier than air, it
flood or local application method. In flooding, will tend to settle in low-lying areas in the pro-
the enclosure of the hazard protected is flooded tected hazard as well as flow into adjacent ar-
to a proper concentration. eas outside of the protected space.

In local applications, CO2 is directly applied In the design concentrations required to ex-
in the proper amount at the needed rate to cover tinguish fire, CO2 will not support human life.
the protected hazard. The small "dry ice" par-
Worldwide Applications

CO 2 • Automotive
• Power Generation • Assembly: Painting-Mixing & Storage
• Base Load Plants • Parts: Machining
• CO generation & combined cycle Heat Treating
Plants • Electronics Operations
• Power Peaking Units • Computer Areas
• Upgrading Existing • Automated Information Storage Systems
• Plants: w/ • Electronics Production
Coal Conversions • Computer Production:
Coal Storage/Handling/ Pulverizing West Benches
• Cement Plant/Blast Furnace Indirect Coal Wave Soldering Machines
Firing Systems
• Metals Production and Processing • Food Processing
• Electric Furnaces • Research Facilities
• Continuous Casters Test Facilities
• Polling Mills (Steel & Aluminum) Anechoic Chambers
• Coating Lines • Shipboard (Marine) Systems
• Printing
• Newspaper Production
• Periodical Printing
• Packaging
Worldwide Applications

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