8D-Report SUP / 2019 / 0004

intern
Pradeep Stainless India Pvt Ltd
Date: 18.05.2019
Plot No. C-3 & B-7, Phase II, Special Economic Name: James J
Zone, Phone: +91 9840 840 730
Tambaram E-Mail: james@rstahl.net
Page: 1/3
Chennai – 600 045
Tamil Nadu
India
Phone : +91 – 044 – 2262 3053
Email : info@pradeepstainless.com
Web : www.pradeepstainless.com

Date monitoring Parts received Analysis start Causes identified Containment actions Corrective Actions Effectiveness

REFERENCE:
Our Mat.-No.:
IN200608 Description: Enclosure 8150/G-0176-0116-091-3310-10 w/o Insert
Assembly: Switch Gear Description: --
Your MatNo.:
-- Reference No.: 8150 9004123 0 R06

Delivery/position:
Refer
Complaint qty: 25 PCE Reference qty: 352PCE
GRN19-20-0851
Purchas.Order:
POM18-19-2749 ReturnDelvQty: -- Returned on: --
Order:
SOEO18-19-01201 Prod. Date: -- Batch No.: --

D1 Team 1.Suresh Babu - Team Leader Distribution Pradeep Stainless India Pvt Ltd
2.Samynathan - Team Co-Ordinator list: Purchase – INRS
3.Niwas,Elumali,Sathis-Quality Quality - INRS
Inspector

D2 Problem description :
M6 Insert Nut Hole (9 + 0.1) profile was uneven / Roundness not maintained / Hole appears to be oblong in shape /
unable to do rivetting operation.

R. STAHL Private Ltd Ph +91 (0) 44 30600600| Headquarters: Waldenburg Management:

Plot No. 5, Malrosapuram Main Road | F +91 (0) 44 30600700 | Local Court – Court of Registration: Fitzek, Joerg - INRS
Sengundram Ind. Area | Singaperumal Koil http://www.stahl-explorers.com Stuttgart HRB 581015 Clife Hermanowski, Matthias Mezger-Boehringer
Kancheepuram Dist | Tamilnadu | PIN 603 USt-IdNr.: DE146278394
204 | India

FO.DSM.F-325 V 1 02/17
8D-Report SUP / 2019 / 0004
intern
Pradeep Stainless India Pvt Ltd
Date: 18.05.2019
Plot No. C-3 & B-7, Phase II, Special Economic Name: James J
Zone, Phone: +91 9840 840 730
Tambaram E-Mail: james@rstahl.net
Page: 2/3
Chennai – 600 045
Tamil Nadu
India
Phone : +91 – 044 – 2262 3053
Email : info@pradeepstainless.com
Web : www.pradeepstainless.com

D3 Containment Actions
Date (*=schedu
1. Check of Internal stock: No parts on stock at present Responsible
2. Check customer stock: In Rstahl plant no parts were on stock.
01.06.2019
3. Check of stock in transit to customer: At present there are no parts on the way to the Quality Team
customer
4. The stock parts of similar type 8150 : No parts on Stock
D4 Root Causes

1.Unproper Welding

i)Errors Occurs while setting the Jigs in Welding

ii)Without using Jigs

2.Low Frequency of Final Inspection Checking

D5 Chosen Permanent Corrective Actions

1.100% Plug Gauge Checking in final Inspection

2.Welding Inprocess, Hourly Plug gauge Checking Inspection Introduced

D6 Implemented Permanent Corrective Actions

1.100% Plug Gauge in final Inspection was implemented. Plug Gauge Checking Paramter
added in Final Inspection Checklist

2. Hourly Plug gauge Checking Inspection was implemented. And Noted in Order execution
Card

D7 Actions to prevent recurrence Änderung erforderlich ja nein

Arbeitsanweisung
A.Following Training Given to Welder Arbeitsplan
1.Customer Complaint FMEA
2.Problems occurs in Welding of without using jigs Prüfanweisung
Prüfplan
Verpackungsanweisung
B.Customer Complaint Awareness, Do Dont's Sticker Placed in Zeichnung
Welding area and Final Inspection area

R. STAHL Private Ltd Ph +91 (0) 44 30600600| Headquarters: Waldenburg Management:

Plot No. 5, Malrosapuram Main Road | F +91 (0) 44 30600700 | Local Court – Court of Registration: Fitzek, Joerg - INRS
Sengundram Ind. Area | Singaperumal Koil http://www.stahl-explorers.com Stuttgart HRB 581015 Clife Hermanowski, Matthias Mezger-Boehringer
Kancheepuram Dist | Tamilnadu | PIN 603 USt-IdNr.: DE146278394
204 | India

FO.DSM.F-325 V 1 02/17
8D-Report SUP / 2019 / 0004
intern
Pradeep Stainless India Pvt Ltd
Date: 18.05.2019
Plot No. C-3 & B-7, Phase II, Special Economic Name: James J
Zone, Phone: +91 9840 840 730
Tambaram E-Mail: james@rstahl.net
Page: 3/3
Chennai – 600 045
Tamil Nadu
India
Phone : +91 – 044 – 2262 3053
Email : info@pradeepstainless.com
Web : www.pradeepstainless.com
D8 Final remark

The above Corrective action Implemented in 01.06.2019

R. STAHL Private Ltd Ph +91 (0) 44 30600600| Headquarters: Waldenburg Management:

Plot No. 5, Malrosapuram Main Road | F +91 (0) 44 30600700 | Local Court – Court of Registration: Fitzek, Joerg - INRS
Sengundram Ind. Area | Singaperumal Koil http://www.stahl-explorers.com Stuttgart HRB 581015 Clife Hermanowski, Matthias Mezger-Boehringer
Kancheepuram Dist | Tamilnadu | PIN 603 USt-IdNr.: DE146278394
204 | India

FO.DSM.F-325 V 1 02/17