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Bow Tie Diagram:

Overheat in the Maximize the internal


and external airflow Emergency plan Death
oven

Mechanical Do weekly checking


Failure Evacuate the factory Building damage

Flammable Prohibit worker


smoking Call firefighter Collapse of
Substance
immediately building
Insufficient Give training to the
worker Gather worker at the
technical
Explosion assembly point
knowledge Severe injuries

Put suitable fuse in


the circuit Fire drill training
Short circuit Financial loss

Do daily cleaning
Dust Explosion service Activate the water
sprinkler Fire accident
The floor tile should
Slippery Floor made of the non
Set the first aid at
slippery tile Mild injuries
each corner

Gas leakage Installation the gas


leakage detector Activate the siren Explosion
and sensor

Hazards Barrier Recovery Consequences


Justification:

The bow tie above summarized all the possibilities of the risks, the
ways to prevent, recovery and the consequence in the incident of the
explosion in the factory.

First and foremost, overheat in the oven is a common reason that


causing accident. The way to prevent is to maximize the internal and
external airflow. For example, put a lot of exhaust fan inside the factory.

Apart from that, mechanical failure also will cause a lot of problems.
Thus, we need to do maintenance by weekly. Besides, the flammable
substance should be restricted to put inside the factory. This is because
this will happen explosion or fire accident easily. Hence, the worker
handbook should prohibit the workers smoking inside the factory or put
the cigarette butt in the factory. Furthermore, most of the worker isn’t
have the technical knowledge. Therefore, the company should give the
training to all the workers. So that, the worker has the knowledge to
safely use the machines.

Nowadays, the short-circuit also the origin of the explosion. So the


technician should put the suitable fuse in the circuit. The purpose of the
fuse is to protect the circuit from the effect of over-current. Moreover,
dust explosion is the fine particles which rapid combustion in the air and
the enclosed place. Therefore, OSHA recommended the factory to use the
proper dust collection systems and do daily cleaning after work.
Furthermore, the slippery floor should take the high concern because this
is the widespread hazard that happens in the bakery plant. Hence, the
floor tile in the factory must use the non-slippery tile. In addition, the
leakage of the gas inside the oven. Thus, the factory should install the gas
leakage detector and sensor so that the worker can know it in time.

The company should study out the emergency plan to the workers so
that the worker know what should be done if happen any accidents. When
there is any serious accident, the worker must evacuate immediately. The
worker must call the firefighter when the factory is on fire. After that, they
should gather at the assembly point. In addition, the first aid kit must put
at each corner. For example, the worker can do the first aid first after
injuries. The company also need to give the worker a fire drill. When the
gas leakage sensor light up, the factory manager should activate the siren
and evacuate the worker.

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