JOB SAFETY ANALYSIS SHEET
JSA REF NO: JSA/NRP-PIPELINE/19
JOB DESCRIPTION: GRINDING, WELDING, GAS CUTTING
FACILITY: NRP PIPELINE
PERSONAL PROTECTIVE EQUIPMENT / TOOLS: Hard Hat, Safety Shoes, Face Shield, Safety Goggles, Hand
Gloves (Cotton & Leather), Coverall, Multi Gas Detector.
SEQUENCE OF BASIC JOB STEPS
Planning
Cutting
Grinding
REV NO:
REV DATE:
PERMIT NO: 968945
WORK AREA / EQUIPMENT:
DATE:10-10-2019
POTENTIAL HAZARDS PRECAUTIONS
 Ensure the pipeline / equipment to be gas cut is isolated,
depressurized, drained, flushed, and purged as required
Presence of Flammable / Toxic for safe execution of the job.
Vapor or Liquid
 Ensure the worksite is free from flammable / toxic vapor
or liquid.
 The entry of non – certified tools / equipment / Mobile
Plant are to be authorized under appropriate Work
Permit.
Fire & Explosion
 Keep the fire extinguishers & fire hoses in ready
condition.
 Keep trained fire watch as standby.
 Refer HSEMS Procedures - Doc. No. SA.KOC.021
Non- compliance of KOC-HSEMS
‘Welding & Cutting’; and Doc. No. SA.KOC.004 “Permit to
Procedure
Work”.
Unintended Shutdown of Facility /  Asses & Identify the safety override (UV / IR Detector)
Equipment required for the work.
 Take a Hot Work Permit and other associated permits
Unauthorized Work
from Asset Owner.
 Ensure the cutting torch, hoses & gas cylinders are free
Defective Tools
from defect.
 Wear the required PPE (Long Sleeve Coverall, apron,
Heat Radiation
safety Goggle etc)
Exposure to Hazardous Fumes  Ensure proper ventilation at the worksite.
 Wear long sleeved coverall & apron.
Burns  Use leather hand gloves.
 Keep First Aid Kit at site.
 Enclose the work location through fire blanket.
Falling Sparks / Hot bids
 Ensure no one is working below the location of gas cut.
 Keep Oxy-acetylene Cylinders safely at least 5 meters
away from the work location.
Oxy-acetylene Cylinders
 Never use domestic LPG cylinder for cooking.
 Close the isolation valve at cylinders when not in use.
Rotating equipment sparks.  Make sure guards are fitted to all moving parts
Damaged grinding disc  Ensure the proper use of guards
 Inspect the grinding discs prior to starting work (ring
Electrocution. test)
 Make sure that disc is compatible with the grinding
High Pressure air machine

Welding
Windup & Housekeeping
ADDITIONAL HAZARDS
(Other than indicated above)
JSA Done by Permit Applicant /
Controlling Team / Asset Owner
JSA Reviewed by
Permit Issuer
 Check the RPM of disc & machine
 Use Proper PPE.
Flying object/eye injuries  Correct installation of Grinder Wheel.
 Spark containment to be used.
 Only experienced personnel to use the equipment.
 Before starting welding make sure the area is clear of all
Fire Hazard
types of combustible materials
 Provide fire blanket
Burns.
 Make sure fire extinguishers are available on site
Electrocution/ Spatter burns  Wear proper PPE for welding
 Trained Fire Watch.
Damage cable  Gas Monitor correctly sited.
 Certified Equipment and to be sited as near as possible
Hot tabs end pieces of welding to work site.
rods.  Proper earthing of equipment.
 Ensure that rod holder is in good condition.
Sparking
 Ensure that forward and return cables are in good
working condition.
Damage cable
 Use proper cable connector for extension.
 If cables are crossing the road then ensure proper
UV rays
protection.
 Ensure proper wind up & housekeeping at worksite.
Scattered Material  The accessories (torch, hoses & cylinders) not being used
must be disconnected and stored separately.
Name: Controlling Team:MPT-1
KOC ID No: Signature:
Name: Controlling Team:MPT-1
KOC ID No: Signature: