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Client : Date : DEC-05

Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 7

Connection - C06-C7 (Moment connection with haunch to stiffened column )

IPE 450 Mz := 440kN ⋅ m My := 5kN ⋅ m Axial Ax := 370kN Shear Sv := 120kN Sh := 15kN

15 THK CAP PLATE

END PLATE
FLANGES ONLY 15
(TYP) 15 220x30THK (TYP)
IPE 450 IPE 450
70
(TYP) 55

110

A A
110
110

(TYP)
780
115

1100
90

8
(TYP) 8
HAUNCH
90

O/O IPE 450


(TYP)
140

FLANGES ONLY 16
(TYP) 16

570
(TYP)
280

(TYP)

2Nos 15 THK STIFFENERS


SNIPES 15X15 (TYP)
FLANGE BACKING PLATE
90x10 THK (TYP)
15 THK WEB PLATE
HE450A

15 CFW ALLROUND
(N/S ONLY)
(TYP)
35

SECTION A-A

Notes
All bolts are M24 Grade 8.8.
All welds are 6mm CFW UNO
All main steel & fittings are S275

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 8

Sectional Properties

Column section Dc := 440 ⋅ mm Bc := 300 ⋅ mm Tc := 21 ⋅ mm tc := 11.5 ⋅ mm rc := 27 ⋅ mm


HE450A
2
Incoming beam Db := 450 ⋅ mm B := 190 ⋅ mm Tb := 14.6 ⋅ mm tb := 9.4 ⋅ mm rb := 21 ⋅ mm Ab := 9880 ⋅ mm
IPE 450

Material Properties
N
Design strength of S275 material py275 := 275 ⋅
up to & including 16 thk 2
mm

N
Design strength of S275 material py265 := 265 ⋅
beyond 16thk up to and including 40thk 2
mm

N
Design strength of weld pw := 220 ⋅
2
mm

Check for bolts

Dia of bolt d := 24mm

No of bolts n := 16

Shear capacity of bolt Ps := 132kN

Tension capacity of bolt Pnom := 158kN

Gauge distance
g1 := 140mm

Sv
Vertical shear per bolt Fv := Fv = 7.5 kN
n

Horizontal shear per bolt Sh


Fh :=
10 Fh = 1.5 kN

2 2
Resultant shear per bolt Fs := Fv + Fh Fs = 7.6 kN

Tension per bolt due to major axis moment Ft1 := 0.90 ⋅ Pnom Ft1 = 142.2 kN

(From M.S output ,LC 2,ratio:0.90)

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 9

My
Tension per bolt due to minor axis moment Ft2 := Ft2 = 7.1 kN
5g1

Total tension per bolt Ft := Ft1 + Ft2 Ft = 149.3 kN < 158kN

Fs Ft
Combined tension and shear + =1 < 1.4 Therefore ,OK.
Ps Pnom

Check for end plate

Considering rotation about c/l of haunch flange

Bolt lever arm distances R := ( 91.56 181.56 271.56 386.56 496.56 606.56 716.56 )mm

Considering rotation about c/l of beam top flange

Bolt lever arm distances R1 := ( 47.7 157.7 267.7 377.7 492.7 582.7 672.7 812.7 )mm

R0 , 5
Tension in the second row bolts Fr2 := ⋅ Ft1 Fr2 = 120.4 kN
R0 , 6

Tension in bottommost row bolts Fr8 := 0.72Pnom + Ft2 Fr8 = 120.9 kN


(From M.S output,LC 4,ratio:0.72)

B
Dispersion for bottommost row bolts dl2 := dl2 = 95 mm
2

Dispersion for second row bolts dl1 := 110mm

Weld b/w beam web to end plate s 1 := 6mm


g1 tb
Distance b/w c/l of bolt to edge of web weld (For second row) m1 := − − 0.8 ⋅ 6mm m1 = 60.5 mm
2 2

Weld b/w haunch flange to end plate s 2 := 15mm (Assumed)

Distance b/w c/l of bolt to edge of haunch flange weld m2 := 40mm − 0.8 ⋅ s 2 m2 = 28 mm
(For bottommost row)

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 10

m1
Moment induced on end plate (For second row) M1 := Fr2 ⋅ M1 = 3.64 kN ⋅ m
2

m2
Moment induced on end plate (For bottommost row) M2 := Fr8 ⋅ M2 = 1.69 kN ⋅ m
2

M1 ⋅ 6
Thickness of end plate required (For second row) tp1 := tp1 = 27.4 mm
dl1 ⋅ py265

M2 ⋅ 6
Thickness of end plate required (For bottommost row) tp2 := tp2 = 20.1 mm
dl2 ⋅ py265

Adopt 30thk end plate

Check for column flange bending


g1 tc
Distance b/w c/l of bolt to root m3 := − − rc m3 = 37.3 mm
2 2

m3
Moment induced on column flange (For second row) M := Fr2 ⋅ M = 2.24 kN ⋅ m
2

M ⋅6
Thickness of flange required tp1 := tp1 = 21.1 mm > 21mm
dl1 ⋅ py275

Provide flange backing plates


2 2
Thickness of flange backing plates required tbp := tp1 − Tc tbp = 1.9 mm

Adopt 10thk flange backing plates.

Distribution of loads for weld check

Considering rotation about c/l of haunch flange

∑ (R0 , n)2
n = 0
Section modulus of bolt group Zbg := 2 ⋅ Zbg = 3887 mm
R0 , 6

Mz
Tension in the topmost bolt due to Ftt := Ftt = 113.2 kN < 158kN
major axis moment Zbg

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 11

Considering rotation about c/l of beam top flange


2
⎛ R1 ⎞
⎝ 0 , n⎠
n = 0
Section modulus of bolt group Zbg1 := 2 ⋅ Zbg1 = 4766 mm
R1
0, 7

Mz
Tension in the bottom bolt due to Ftb := Ftb = 92.3 kN
major axis moment Zbg1
< 158kN
Check for welds

Thickness of the endplate tp := 30mm

B ⋅ Tb
Compressive force on beam top flange Fca := ⋅ Ax Fca = 103.9 kN
due to axial in beam Ab

∑ R1
0, n
n = 0
Total compression in top flange due to Fct := 2 ⋅ Ftb ⋅ + Fca Fct = 878.9 kN
major axis moment and axial R1
0, 7

∑ R0 , n
n = 0
Total compression in haunch flange due to Fcb := 2 ⋅ Ftt ⋅ Fcb = 869.3 kN
major axis moment R0 , 6

Weld between top flange and end plate


b1
Length available for weld Lweld := 2 ⋅ B − tb − 2 ⋅ rb Lweld = 328.6 mm

Sh

3 kN
Shear per mm on weld FL := FL = 0.015
2 ⋅ B − tb − 2 ⋅ rb mm

Fct kN
Compression per mm on weld FTc := FTc = 2.675
Lweld mm

B
C.G. of top flange weld x := x = 95 mm
2

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 12

B − 2 ⋅ rb − tb
Length of weld on bottom side lt := lt = 69.3 mm
of beam top flange (each side) 2

⎡⎢ l 3
3 ⎛ B − lt ⎞ ⎤⎥
2
B t
+ 2⋅⎢ + lt ⋅ ⎜ ⎥
12 ⎣ 12 ⎝ 2 ⎠ ⎦ 2
Section modulus of weld Zw := Zw = 11914.2 mm
x

My

3 kN
Compression per mm on weld FTw := FTw = 0.140
due to minor axis moment Zw mm

kN
Total compression on weld per mm FT := FTc + FTw FTc = 2.675
mm

2
⎛ FT ⎞ kN
Resultant shear per mm on weld Rs := ⎜ + FL
2
Rs = 2.252
⎝ 1.25 ⎠ mm

Rs
Size of weld required s := s = 14.6 mm
0.7 ⋅ pw
Adopt 15mm CFW

Weld between beam bottom flange to endplate


84.4

Tension on beam bottom flange R0 , 3 Ax


Ft4 := ⋅ Ftt + Ft4 = 107.3 kN
due to 4th bolt row from top R0 , 6 8
due to major axis moment & axial
95

90.3
Tension on beam bottom flange R0 , 2
Ft5 := ⋅ Ftt Ft5 = 42.9 kN
due to 5th bolt row from top R0 , 6
due to major axis moment
69.3 90.3
2 ⋅ Ft4 ⋅ 2 ⋅ Ft5 ⋅
69.3 + 84.4 90.3 + 95
Tension per mm on weld FTb := +
due to majoa axis moment & axial 69.3mm + 69.3mm 90.3mm + 90.3mm

kN 69.30 69.30
FTb = 0.93
mm 190

Length available for weld Lweld1 := 2 ⋅ 190mm − tb − 2 ⋅ rb Lweld1 = 328.6 mm

Sh

3 kN
Shear per mm on weld FL1 := FL1 = 0.015
2 ⋅ 190mm − tb − 2 ⋅ rb mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 13

190mm
C.G. of top flange weld x1 := x1 = 95 mm
2

190mm − 2 ⋅ rb − tb
Length of weld on top side lt1 := lt1 = 69.3 mm
of beam bottom flange (each side) 2

3 ⎡⎢ l 3 ⎛ 190mm − lt ⎞ ⎤⎥
2
( 190mm) t
+ 2⋅⎢ + l ⋅⎜ ⎥
12 ⎣ 12 t ⎝ 2 ⎠ ⎦ Z = 11914.2 mm2
Section modulus of weld Zw1 := w1
x

My

3 kN
Tension per mm on weld FTw1 := FTw1 = 0.140
due to minor axis moment Zw1 mm

kN
Total Tension on weld per mm FT1 := FTb + FTw1 FT1 = 1.070
mm

2
⎛ FT1 ⎞ kN
Resultant shear per mm on weld Rs1 := ⎜ + FL1
2
Rs1 = 0.856
⎝ 1.25 ⎠ mm
84.4
95

Rs1
Size of weld required s := 90.3
s = 5.6 mm
0.7 ⋅ pw
Adopt 6mm CFW

Weld between haunch flange to endplate

Haunch slope from horizontal θ := 30deg

Fcb
Max. compression C := C = 1003.73 kN
cos ( θ )

Effective length of the weld Lweld := 2 ⋅ B Lweld = 380 mm

Angle taken conservatively, between 90deg − θ


θ 1 := ( 90deg − θ ) − θ 1 = 30 deg
force & throat of the welds 2

1.5
K := 1.25 ⋅ K = 1.16
( )
1 + cos θ 1
2

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 14

C My kN
Compression per mm FThw := + FThw = 2.781
Lweld 3Zw mm

Sh

3 kN
Shear per mm FL := FL = 0.015
2B − tb − 2rb mm

2
⎛ FThw ⎞ kN
FL + ⎜
2
Resultant force per mm FR := FR = 2.403
⎝ K ⎠ mm

FR
Size of weld required s := s = 15.61 mm
0.7 ⋅ pw
Adopt 16mm CFW
Weld between haunch web to u/s of Beam
313 209

L1 := 209mm L2 := 313mm

Compression at haunch flange C = 1003.73 kN

Shear on the web portion F2 := C ⋅ cos ( θ ) F2 = 869.3 kN

Compression at beam bottom flange Fw := C ⋅ sin ( θ ) Fw = 501.9 kN

Size of weld b/w haunch flange to u/s of beam s 1 := 6mm (Assumed)

Stiff bearing area ( )


Asb := L1 ⋅ tb + tb + 1.6 ⋅ rb + 5 ⋅ Tb ⋅ 0.8 ⋅ s 1 Asb = 2521.4 mm
2

L1 ⋅ tb
⋅ Fw
Asb kN
Compressive force per mm FT := FT = 0.935
2 ⋅ L1 mm

F2 kN
Shear force on weld FL := FL = 0.833
(
2 ⋅ L2 + L1 ) mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C06-C7 / 15

2
Resultant force on weld ⎛ FT ⎞ kN
R := ⎜ + FL
2
R = 1.120
⎝ 1.25 ⎠ mm

R
Size of fillet weld reqd s := s = 7.27 mm
0.7 ⋅ pw

Adopt 8mm CFW

Weld between Haunch flange to U/s of Beam

(
0.8 ⋅ s 1 ⋅ tb + 1.6 ⋅ rb + 5 ⋅ Tb ) ⋅F
Asb w
kN
Compressive force per mm FTc := FTc = 0.955
tb + 1.6 ⋅ rb + 5 ⋅ Tb mm

30°
Angle of inclination of beam w.r.t horizontal α := 0deg °
60

90 ⋅ deg − θ α
Angle between force FTc & throat of the weld θ 2 := θ + + θ 2 = 60 deg
2 2

1.5
K := 1.25 ⋅ K = 1.37
( )
1 + cos θ 2
2

FTc
Size of fillet weld reqd s := s = 4.53 mm
0.7 ⋅ pw ⋅ K

Adopt 6mm CFW

Variation no: Rev date Description

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