T10206-DD09-P0ZEN - 120001 MS For CW Piping Installation Rev. 1

Doosan Heavy Industries
Vietnam
Dung Quat Economic Zone,
Binh Thuan, Binh Son, Quang Ngai,
Vietnam
T +84 55 5618 900
F +84 553 618 950
Revised incorporating the comment made by Owner via "Unifier System" on SB-1041
1 16.Jan.2012 B.J. Lee D.Y. Park K.J. Lim
dated 29.Dec.2011
For Construction and revised incorporating the comments made by the Owner via
0 21.Dec.2011 B.J. Lee D.Y. Park K.J. Lim
"unifier System" on SB-0823
A 11.Nov.2011 S.U. Lee D.Y. Park K.J. Lim For Information
Rev. Date Drawn Checked Approved Details of Revision
Owner :
AES-VCM MONG DUONG POWER

COMPANY LIMITED
Owner's Engineer :
Contractor :
Project : PC : T10206
MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER PROJECT UAS : DD09
Unit : P0
Title : KKS : ZEN

T10206-DD09-P0ZEN__-120001 MS for CW Piping
Reg. No. : 120001
Installation
Revision : 1
Drawing No. : Page-No :

T10206-DD09-P0ZEN__-120001 1
AES‐VCM
METHOD STATEMENT FOR C.W PIPING INSTALLATION
INDEX
SI NO. DESCRIPTION PAGE NO.
1.0 PURPOSE 3
2.0 SCOPE 3
3.0 PRINCIPLE 3
4.0 DEFINITION 3
5.0 WORK PROCEDURE 3
6.0 ENVIRONMENT, HEALTH AND SAFETY (EHS) 10
7.0 RISK ASSESSMENT 11
8.0 ATTACHMENT 13
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1.0 PURPOSE
The purpose of this method Statement is to explain the procedure of the piping fabrication & installation work for
Mong Duong ΙΙ unit #1, #2 installation works. With this, we can perform safely and consistently.
2.0 SCOPE
This method statement is applied to the above mentioned works. If there are any matters not mentioned in this statement
then that will follow the construction sub-contract between DOOSAN & GS Neotek.
3.0 PRINCIPLE
All the concerning works’ procedure should follow this method statement.
4.0 DEFINITION
4.1 NDE means ‘Non-destructive examination’
4.2 WPS means ‘Welding procedure specification’
5.0 WORK PROCEDURE
5.1 Preparation
5.1.1 Manpower (direct/ indirect)
5.1.2 Approved drawing for construction by DOOSAN
5.1.3 Construction tools
a. 200 ton Crane, 90 ton Crane e. Temp' Support
b. Welding Machine + Welding Rod (GTAW+FCAW, SMAW) f. Eletric tools
c. Generator g. Hand Tools
d. Piping Lifting Tools(Sling belts, shackles etc...) h. Other
5.1.4 WPS NO. : WT-11-04 (ASME SECT IX & B31.1)
5.1.4.1 Root Gap(mm) : 1±0.5
5.1.4.2 Base Metal Thick Range : Groove 18mm ~ 24mm
Page -3-
AES‐VCM
5.1.4.3 Preheat
a. Preheat Temperature Min. : 121˚C c. Preheat Maintenance : None
b. Interpass Temp. Max. : 198˚C
5.1.4.4 Postweld Heat Treatment : None
5.1.4.5 Gas
a. FCAW : CO2 (Min. 99.8%)
5.1.4.6 Welding Rod
a. FCAW : E71T-1C(Ø1.4)
5.1.4.7 Other : Reference WPS
5.1.5 Materials requested as per the 5.1.2 drawing
5.1.6 The work area is before intake area and not involved with working inside or close to river.
5.2 Material tranportation

p & storage
g
5.2.1 The piping materials should be protected perfectly during the transportation and storage.
5.2.2 The piping materials which is coated or painted should be packed in a box or protected appropriately while
transportation. Also storage should protect the materials from direct sun light to avoid the damage caused
by sun light.
5.2.3 When the materials are delivered, we should inspect for the amount of it. The ends of pipe and the flanges should
be caped or covered properly. Except for the purpose of inspection the protection should not be removed.
5.3 Crane Setting
5.3.1 Mobilizing separated parts of 200Ton and 90Ton crane to the working area for assembly.
5.3.2 The total assembly area should be isolated with safety warnig tape to prevent ant possible accidents.
5.3.3 Once the assembly work completed, test operation should be done only after the approval from DOOSAN EHS Dept.
5.3.4 At the completion of all preaparation works, the crane should be mobilized to the piping working area.
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AES‐VCM
5.4 Temp. piping assembly support fabrication
5.4.1 Fabrication of the Temp. piping assembly support( Refer to attachment )
a. Temp. piping welding support (W12000*L6000*H950mm) b. Piping alignment and fit-up support
5.4.2 Prior to use the fabricated supports, approval should be gotten from DOOSAN.
5.4.3 After the approval from DOOSAN supports should be fixed.
5.5 Pipe
p Joint work p
procedure
5.5.1 Pipe spool should be placed on the support (a).
Page -5-
AES‐VCM
5.5.2 Fixing the support (b) for 'alignement' then complete 'Fit-up' work. ('Fit-up' welding should follow the 'WPS')
5.5.3 After 'fit-up' work completed, DOOSAN should inspect the status then commence the welding work.
5.5.3.1 The final welding should follow the 'WPS' of the manufacturer. For the sake of efficient and fast procedure,
the welding should be FCAW.
5.5.3.2 The current welding work should be protected with wind protection.
5.5.3.3 The special fabric will be used to protect the inside of pipe from the frame. ( Refer to attachment )
5.5.4 After the completion of final welding work, the pipe should be moved to the support (a) for visual inspection
and RT.
5.5.5 After the clearance of RT result, the inside of piping should be coated.
a. Welding Area b. RT and Coating
5.5.6 Preheat & PWHT
5.5.6.1 Preheat should be done at minimum 121˚C as per the WPS(A-TF-0101-164)
5.5.6.2 As per the WPS(A-TF-0101-164), PWHT is not applicable for this procedure.
5.5.7 NDT
NDT: CW Piping Welding Point RT 100%
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AES‐VCM
5.5.8 Connection area and inside coating work
5.5.8.1 The working area should be chosen considering the proper temperature and humidity for work.
5.5.8.2 Coating work should be done as soon as possible after the completion of surface cleaning work.
5.5.8.3 Surface humidity and foreign substance should be removed and cleaned before painting work.
5.5.8.4 Coating work should be done to inside and outside surface. Painting work should be done without falling
downs, pinholes and bubbles. Repainting should be done after complete drying and the final thickness of
coating paint should be more than 800μm.
5.5.8.5 If the coating thickenss is thinner than 800μm, the work should be done completely again.
5.5.9 Wrapping work of connection point
5.5.9.1 Slag should be removed with grinder.
5.5.9.2 Rust and foreign substance should be remove with brush.
5.5.9.3 Painting 'Primer' on the surface.
5.5.9.4 When the 'Primer' is sticky tape should be wraped. The extremity of the new tape should be overlapped at
least 1/2" with the existing tape.
5.5.9.5 Tape wrapping should be done twice. Each wrapping should be overlapped with each other.
5.5.9.6 Wrapping should be overlapped more than 3" with the existing coating part.
5.5.10 Test and inspection
5.5.10.1 All Coating and wrapping location should be inpected visually.
5.5.10.2 Except the flange face part, all other coated surface should be inpected with 'Holiday Detector'.
5.5.10.3 Holiday Detector
Portable, Low Amperage, Adjustable Voltage, Pulse Type
5.5.10.4 Testing voltage should be designated by DOOSAN.
5.5.10.5 The test should be done 11.5m~16.4m per minute with each 'Electrode'.
5.5.10.6 The area where electric sparks occurs should be marked and re-coated for re-testing.
5.5.11 Accept/ Reject
The work will be accepeted only if there are no spark during the 'Holiday Detonator' test.
5.5.12 Repair of pipe coating
5.5.12.1 Prior to repair work, the repair area should be cleaned perfectly.
Page -7-
AES‐VCM
5.5.12.2 Coating work should be done to inside and outside surface. Painting work should be done without falling
downs, pinholes and bubbles. Repainting should be done after complete drying and the final thickness of
coating paint should be more than 800μm
5.5.13 When all inspection completed, pipings should be stored in the material yard.
5.6 Pipe handling and installation
5.6.1 Secure the crane moving area
The g
ground where the crawler crane p
passes should be p
protected with steel p
plates.
PLATE
ㅍ ㅍ ㅍ ㅍ ㅍ
ㅍ
ㅍ
ㅍ
ㅍ
ㅍ ㅍ
5.6.2 Prior to re-locating the piping, the inside should be cleaned
5.6.3 Once the location of crane fixed, the total working area should be barricated with safety warning tape.
5.6.4 Double check of the around area for the safety.
5.6.5 Double check of the lifting gears for the safety.
5.6.6 Once all the preparation completed, the piping should be re-located in the installation location.
Page -8-
AES‐VCM
ㅍ ㅍ ㅍ ㅍ ㅍ
ㅍ
ㅍ
ㅍ
ㅍ
ㅍ ㅍ
5.6.7 After the re-location of pipings, none completed parts should be welded. The welding prcedure is identical with
the above procedure.
5.7 Pressure test of CW piping.
5.7.1 CW Piping System shall be subjected to hydrostatic test with pressure of 1.5 x Pump Dead Head Pressure.
5.7.2 The Hydro-Test Pressure shall be be raised to test pressure, then after system isolation and test pump stopping,
pressure decay shall be monitored for 1 hour while above ground joints and equipment are checked for leaks.
Acceptance Criteria: No leakage detected and minimal pressure decay (<10% of hydro-test pressure in 1 hour)
Page -9-
AES‐VCM
6.0 ENVIRONMENT, HEALTH AND SAFETY (EHS)
6.1 Responsibilities and Instructions
6.1.1 PM/EHSS Officer shall ensure that all work is undertaken in accordance with the specified work scope.
6.1.2 Safety training should be conducted to all personnel assigned at site prior to commence any work.
6.1.3 All personnel should know the locations of fire extinguishers, communications, manual alarms & ESD points.
6.1.4 All personnel should be aware of assembly points, escape routes, emergency contact numbers.
6.1.5 Personal Protective Equipment (PPE) shall be worn at all times.
6.1.6 Good housekeeping shall be observed in work areas.
6.1.7 Construction wastes shall be segregated and disposed to an approved dump yard area.
6.1.8 Keep non-essential workers clear of machinery whilst it is in operation.
6.1.9 Proper inspection of all equipments prior to use to avoid leakage and equipment failure.
6.1.10 Permit to work shall be obtained appropriately for the type of work and location.
6.1.11 All vehicles must comply

p y and observed speed
p limit of 10km/h on site.
6.1.12 Excavation and delivery of materials are prohibited during heavy rains.
6.1.13 Adequate lighting equipments when working night time.
6.1.14 Ensure all workers and equipments working overtime are properly accounted and obtained permit/approval from
Doosan EHS Manager prior to carry-on works. Regular working time is from 6:30 am ~ 5:00 pm.
6.1.15 Periodic refresher trainings, tool box talk and audit shall be conducted.
6.2 Safety ( PPE )
6.2.1 Personal Protective Equipment (PPE) will be issued to all workers such as safety shoes, hard hat, working gloves,
earplug, safety goggles, reflective vest and safety harness for workers who will be assigned in elevated places 1.6m
and above.
6.2.2 Wearing of the basic PPE will be enforced fully.
6.2.3 All new recruits will undergo proper orientation and safety induction before they could deployed at site for work.
6.3 First Aid Facilities
6.3.1 First aid facility is always made available during working hours by a qualified first aiders.
6.3.2 Ambulance car with Driver, Helper and stand by Nurse are available at site or First Aid Station at all times.
Page -10-
AES‐VCM
7.0 RISK ASSESSMENT (#1)
BASE RISK RESIDUAL RISK

(WITHOUT CONTROL) (WITH CONTROL)
TASK/ JOB STEPS LIST OF HAZARDS TYPE OF DAMAGE MITIGATING CONTROLS
L S Risk L S Risk
A.1 Not properly equipped with

A. Workers 3 6 C A.1 Instructing to wear proper PPE 2 4 D
PPE
Injury
A.2 Worker abnormal physical A.2 Make the worker to take
2 4 D 1 2 E
condition (drunken&fatigue) enough rest
B. Transportation of equipment & B.1 Check the access road before
B. Crash/ traffic accident
delivery of materials passing the area
Injury 2 8 B 1 6 C
B.2 Designate a signalman when
moving the heavy equipment
C. Crushing may cause fatal injury C.1 Prepare a lifting plan for over
C. Heavy lifting works
or permanent disability 10 tons and submit PTW
C.2 Only a qualified and Certified

operators. Signalman should be in-
place
C.3 Do not stand beneath the

lifting areas
C.4 Ensure loads are fixed with
sling belt correctly
C.5 All lifting equipments must be
3 8 B 2 4 C
in good conditions
Injury C.6 Experienced lifting supervisor
at all times
C.7 Only monthly checking color

attached lifting tools allowed to
use
C.8 All lifting

g tools must have
identification tag (including serial
number,certification number, SWL
inspection date and due date)
C.9 Provide safe emtramce amd

exit access road for the labors
passing
D. Unloading equipment and D.1 Struck down by things and D.1.a Make sure the sling is
materials materials tied/binded/tightened correctly
D.1.b Check the lifting

devices(slings, shackles, etc…) for
proper and safe use
D.1.c Analyzing the load (wight,

shape, lifting points, etc…) and the
liftinf device
D.1.d Only monthly checking color

Injury
3 6 B attached lifting tools allowed to 2 4 C
use
D.1.e All lifting tools must have

identification tag (including serial
number,certification number, SWL
inspection date and due date)
D.1.f Provide safe emtramce amd

exit access road for the labors
passing
D.2.a Use hand gloves when

D.2 Squeezed by the sling
tightning the slings
Injury 3 6 B 2 4 C
D.2.b Tightnig the slings before
carrying-out lifting
D.3.a Use wooden bar sa support
D.3 Squeesed by the materials Injury 3 6 B 2 4 C
of the materials on the ground
D.4.a Analyzing the loads (weight,

shape, lifting points, etc…) and
D.4 Crane fall accidentally Injury 2 8 B 1 6 C
lifting device to suit the crane
capacity
Page -11-
AES‐VCM

L S Risk L S Risk
E. Equipment and material E.1 Collision between machines. E.1.a Always keep the site clear of
preparation for Temp. facilities Overturning may cause death or any obstructions.
permanent disability
E.1.b Tool-box talks on a daily basis
injury 2 8 B 1 4 C
E.1.c Adequate warning signboards
E.1.d Checklist on all vehicles must

be provided everyday.
E.2 Unnecessary movements of E.2.a Provide a signalman who is
equipments towards a person that wearing reflective vest
causes injury and damage to E.2.b Heavy machinery should have
materials backward movement warning light
and beacon
E.2.c Equipment used to clear the
3 6 C site should be controlled and soted 1 2 D
injury
by a banksman
E.2.d Provide safe entrance and exit

for the workers going to the area
E.2.e All vehicles entering on the

site must turn-on their headlights
day and night time
E.3 Equipment oil leakage during E.3.a Daily check of the equipments
pollution 3 6 C 2 4 D
operation prior to work
F. Working opearation during night F.1 Working operation of the F.1.a Must provide sufficient
time equipments may cause injury to lightnings on the entire working
personnel due to poor visibility of area
the area F.1.b All equipments must ensure
all lights are operational and not
obscured by dirt or mud
F.1.c Supervisor must always be
present for the entire working
operation
F.1.d All workers must be wearing
reflective vest
F.1.e Ambulance car and
designated nurse must be on
stand-by for the entire working
Injury operation
4 8 B F.1.f Must use and connect 3 core 2 6 C
codes electric wire and separate
distribution pannel (must pass
arrangement of ELCB) and avoid
any water affect
F.1.g Provide safe entrance and exit

access road for the labors passing
F.1.h All kinds of electric cable

must be hanged over ground
F.1.i Must use industrial socket and
plug
F.1.j Electric cabinet should not
affect any water
F.2 Generator (diesel) equipment F.2.a Daily check of the equipment
oil leakage prior to start of work
F.2.b Regular check & monitoring
3 6 C 2 4 D
of the equipment prior to use
Pollution
F.2.c Provide secondary
containment protection under the
equipment to prevent
contamination of soil by oil spillage
F.3 Oil chemical storage F.3. Diesel/chemical shall be stored
in secondary containment & MSDS
Pollution 3 6 C 2 4 D
requirement shall be
communicated with all concerned
Page -12-
AES‐VCM

L S Risk L S Risk
G. Welding and cutting works G.1 Electric shock, fire, burn to G.1.a Proper earthing and
body and injury to eye may cause connection of welding machines
death or permanent disability and generators
G.1.b Fashback arrestor and gauge

should be installed prior to use
cutting cylinders
G.1.c Proper PPE to be worn at all

times
G.1.d Must use and connect 3 core
Injury
codes electric wire and separate
2 8 B distribution pannel (must pass 1 6 C
arrangement of ELCB) and avoid

any water affect
G.1.e All kinds of electric cable
must be hanged over ground
G.1.f Must use industrial socket and
plug
G.1.g Electric cabinet should not
affect any water
G.2 Generator(diesel) equipment oil G.2.a Daily check of the
leakage during operation equipments prior to start of work
G.2.b Regular monitoring of the

equipment in order to control and
prevent oil leakage and other
engine trouble
3 6 C 2 4 D
Pollution G.2.c Provide secondary
containment
i protection
i under
d the
h
equipment to prevent
contamination of the soil by oil
spillage
G.2.d If oil leakage, must remove
the oil and contaminated soil
immediately
G.3 Oil/chemical storage G.3 Diesel/chemical shall be stored
in secondary containment and
Pollution 3 6 C 2 4 D
MSDS requirements shall be
communicated with all concerned
8.0 Attachment
8.1 Job Safety Analysis (JSA)
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JOB SAFETY ANALYSIS
AES-VCM
MONG DUONG II 2 x 560MW (NET) COAL FIRED POWER PROJECT
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task : C.W PIPING INSTALLATION
Prepared by : Mr. S.U. Lee Reviewed by : Mr. D.Y. Park Approved by : Mr. K.J. Lim
Original Date : 11-Nov-11 Revised by : Rev. Date: Revision : A

Googles Gloves Face Shield Barricade Needed Lock Out No Dust Mask
Yes Yes Yes Yes Tack Out No No
Safety Harness Long Sleeves Hearing Protection MSDS Needed/Review (Y/N) Group Fault Interrupter Others
Yes No Yes Yes
Other Safety Equipment Required :
Remarks :
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
A. Workers A.1 Not properly equipped with PPE operly equipped with PPE A.1 Instructing to wear proper PPE
A.2 Worker abnormal physical condition (drunken&fatigue) A.2 Make the worker to take enough rest
B.
B Transportation of equipment & delivery of materials B.
B Crash/ traffic accident B.1
B 1 Check the access road before passing the area
B.2 Designate a signalman who wear the red suit and safety helmet and
control the work
C. Heavy Lifting Works C. Crushing may cause fatal injury or permanent disability C.1 Preparation of a rigging lift list and plans for lifts of ten (10) tons
or greater.
greater
C.2 Only a qualified and Certified operators. Signalman should be
in-place
C.3 Do not stand beneath the lifting areas
C.4 Ensure loads are fixed with sling belt correctly
C.5 All lifting equipments must be in good conditions
C.6 Experienced lifting supervisor at all times
C.7 Only monthly checking color attached lifting tools allowed to use
C.8 All lifting tools must have identification tag (including serial number,
certification number, SWL inspection date and due date)
C.9 Provide safe emtramce amd exit access road for the labors passing
p g
Page 14
JOB SAFETY ANALYSIS
AES-VCM

Yes No Yes Yes
Remarks :
D. Unloading Equipment and Materials D.1 Struck down by things and materials D.1.a Make sure the sling is tied/binded/tightened correctly
D.1.b Check the lifting devices(slings, shackles, etc…) for proper and
safe use
D.1.c
D 1 c Analyzing the load (wight,
(wight shape,
shape lifting points, etc…)) and the
points etc
lifting device
D.1.d Only monthly checking color attached lifting tools allowed to use
D.1.e All lifting tools must have identification tag (including serial
number, certification number, SWL inspection date and due date)
D 1 f Provide safe emtramce amd exit access road for the labors
D.1.f
passing
D.2 Squeezed by the sling D.2.a Use hand gloves when tightning the slings
D.2.b Tightnig the slings before carrying-out lifting
D.3 Squeezed by the materials D.3.a Use wooden bar sa support of the materials on the ground
D.4 Crane fall accidentally D.4.a Analyzing the loads (weight, shape, lifting points, etc…) and lifting
device to suit the crane capacity
E. Equipment and material preparation for Temp. facilities E.1 Collision between machines. Overturning may cause death or permanent E.1.a Always keep the site clear of any obstructions.
Page 15
JOB SAFETY ANALYSIS
AES-VCM

Yes No Yes Yes
Remarks :
disability E.1.b Tool-box talks on a daily basis
E.1.c Adequate warning signboards
E.1.d Checklist on all vehicles must be provided everyday.
E.2 Unnecessary movements of equipments towards a person that causes injury E.2.a Designate a signalman who wear the red suit and safety helmet
and damage to materials and control the work
E.2.b Heavy machinery should have backward movement warning
light and beacon
E 2 c Equipment used to clear the site should be controlled and soted
E.2.c
by a banksman
E.2.d Provide safe entrance and exit for the workers going to the area
E.2.e All vehicles entering on the site must turn-on their headlights day
and night time
E.3 Equipment oil leakage during operation E.3.a Daily check of the equipments prior to work
F. Working Operation During Night Time. F.1 Working operation of the equipments may cause injury to personnel due to F.1.a Must provide sufficient lightnings on the entire working area
poor visibility of the area. F.1.b All equipments must ensure all lights are operational and not
obscured byy dirt or mud
F.1.c Supervisor must always be present for the entire working
Page 16
JOB SAFETY ANALYSIS
AES-VCM

Yes No Yes Yes
Remarks :
operation
F.1.d All workers must be wearing proper PPE
F.1.e Ambulance and nurse must be available in first aid station
F.1.f Must use and connect 3 core codes electric wire and separate
distribution pannel (must pass arrangement of ELCB) and avoid
any water affect
F.1.g Provide safe entrance and exit access road for the labors passing
F 1 h All kinds of electric cable must be hanged over ground
F.1.h
F.1.i Must use industrial socket and plug
F.1.j Electric cabinet should not affect any water
F.2 Generator (Diesel) equipment oil leakage F.2.a Daily check of the equipment prior to start of work
F.2.b Regular check & monitoring of the equipment prior to use
F.2.c Provide secondary containment protection under the equipment to
prevent contamination of soil by oil spillage
F.3 Oil chemical storage F.3. Diesel/chemical shall be stored in secondary containment & MSDS
requirement
q shall be communicated with all concerned
Page 4
JOB SAFETY ANALYSIS
AES-VCM

Yes No Yes Yes
Remarks :
G. Welding and cutting works G.1 Electric shock, fire, burn to body and injury to eye may cause death or G.1.a Proper earthing and connection of welding machines and
permanent disability generators
G.1.b Fashback arrestor and gauge should be installed prior to use
cutting cylinders
G.1.c Proper PPE to be worn at all times
G.1.d Must use and connect 3 core codes electric wire and separate
distribution pannel (must pass arrangement of ELCB) and avoid
any water affect
G 1 e All kinds of electric cable must be hanged over ground
G.1.e
G.1.f Must use industrial socket and plug
G.1.g Electric cabinet should not affect any water
G.2 Generator(diesel) equipment oil leakage during operation G.2.a Daily check of the equipments prior to start of work
G.2.b Regular monitoring of the equipment in order to control and
prevent oil leakage and other engine trouble
G.2.c Provide secondary containment protection under the equipment
to prevent contamination of the soil by oil spillage
G.2.d If oil leakage, must remove the oil and contaminated soil
immediatelyy
Page 18
JOB SAFETY ANALYSIS
AES-VCM

Yes No Yes Yes
Remarks :
G.3 Oil/chemical storage G.3 Diesel/chemical shall be stored in secondary containment and
MSDS requirements shall be communicated with all concerned
Page 19
Attachment: Picture of Device (20Dec2o11: EHS inspection with AES)
Attachment: 1. The result of 'PT Test'

2. The result of 'Structural Analysis'
Attachment
1. Inside protection
2. Outside protection

T10206-DD09-P0ZEN - 120001 MS For CW Piping Installation Rev. 1

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T10206-DD09-P0ZEN - 120001 MS For CW Piping Installation Rev. 1

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Doosan Heavy Industries

A 11.Nov.2011 S.U. Lee D.Y. Park K.J. Lim For Information

Rev. Date Drawn Checked Approved Details of Revision

AES-VCM MONG DUONG POWER

Title : KKS : ZEN

Drawing No. : Page-No :

METHOD STATEMENT FOR C.W PIPING INSTALLATION

SI NO. DESCRIPTION PAGE NO.

5.0 WORK PROCEDURE 3

6.0 ENVIRONMENT, HEALTH AND SAFETY (EHS) 10

7.0 RISK ASSESSMENT 11

METHOD STATEMENT FOR C.W PIPING INSTALLATION

4.1 NDE means ‘Non-destructive examination’

4.2 WPS means ‘Welding procedure specification’

5.0 WORK PROCEDURE

5.1.1 Manpower (direct/ indirect)

5.1.2 Approved drawing for construction by DOOSAN

5.1.3 Construction tools

a. 200 ton Crane, 90 ton Crane e. Temp' Support

b. Welding Machine + Welding Rod (GTAW+FCAW, SMAW) f. Eletric tools

c. Generator g. Hand Tools

d. Piping Lifting Tools(Sling belts, shackles etc...) h. Other

5.1.4 WPS NO. : WT-11-04 (ASME SECT IX & B31.1)

5.1.4.1 Root Gap(mm) : 1±0.5

5.1.4.2 Base Metal Thick Range : Groove 18mm ~ 24mm

METHOD STATEMENT FOR C.W PIPING INSTALLATION

a. Preheat Temperature Min. : 121˚C c. Preheat Maintenance : None

b. Interpass Temp. Max. : 198˚C

5.1.4.4 Postweld Heat Treatment : None

a. FCAW : CO2 (Min. 99.8%)

5.1.4.6 Welding Rod

5.1.4.7 Other : Reference WPS

5.1.5 Materials requested as per the 5.1.2 drawing

5.2 Material tranportation

5.3 Crane Setting

METHOD STATEMENT FOR C.W PIPING INSTALLATION

5.4 Temp. piping assembly support fabrication

5.4.1 Fabrication of the Temp. piping assembly support( Refer to attachment )

5.4.3 After the approval from DOOSAN supports should be fixed.

5.5.1 Pipe spool should be placed on the support (a).

METHOD STATEMENT FOR C.W PIPING INSTALLATION

the welding should be FCAW.

a. Welding Area b. RT and Coating

5.5.6 Preheat & PWHT

5.5.6.1 Preheat should be done at minimum 121˚C as per the WPS(A-TF-0101-164)

NDT: CW Piping Welding Point RT 100%

METHOD STATEMENT FOR C.W PIPING INSTALLATION

5.5.8 Connection area and inside coating work

coating paint should be more than 800μm.

5.5.9 Wrapping work of connection point

5.5.9.1 Slag should be removed with grinder.

5.5.9.2 Rust and foreign substance should be remove with brush.

5.5.9.3 Painting 'Primer' on the surface.

least 1/2" with the existing tape.

5.5.10 Test and inspection

5.5.10.1 All Coating and wrapping location should be inpected visually.

5.5.10.3 Holiday Detector

Portable, Low Amperage, Adjustable Voltage, Pulse Type

5.5.10.4 Testing voltage should be designated by DOOSAN.

5.5.11 Accept/ Reject

5.5.12 Repair of pipe coating

METHOD STATEMENT FOR C.W PIPING INSTALLATION

coating paint should be more than 800μm