1115 E 30th St, Baltimore, MD 21218

(301) 441-8844 office

(301) 441-8856 fax

CONCRETE POUR PLAN

Contract Number:
xxxxxxxxxxxxxxxx

Project Name:
xxxxxxxxxxxxxxxx
Location:
Xxxxxxxxxx, xx

Contractor:
Constructure-Trison Joint Venture LLC

Submitted By:
xxxxxxxxxxxxxxxx
Email:
xxxxx@xxx.com
Phone:
000-000-0000

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 1115 E 30th St, Baltimore, MD 21218
(301) 441-8844 office
(301) 441-8856 fax

TABLE OF CONTENT

1.0 SCOPE AND PURPOSE

2.0 SAFETY
3.0 ENVIRONMENTAL
4.0 REFERENCE DOCUMENTS
5.0 RESPONSIBILITIES
6.0 GENERAL
7.0 MIX DESIGNS
8.0 TRIAL MIXES
9.0 MATERIALS
10.0 PRELIMINARIES
11.0 LABORATORY
12.0 BATCH PLANT
13.0 FORMWORK
14.0 REINFORCEMENT
15.0 MIXING & BATCHING OF CONCRETE
16.0 JOINTS
17.0 PRE-PLACEMENT INSPECTION
18.0 TRANSPORTATION AND PLACING
19.0 CONSOLIDATION
20.0 INSPECTION DURING PLACEMENT
21.0 CURING
22.0 REMOVAL OF FORMWORK
23.0 POST POUR INSPECTION
24.0 REPAIR
25.0 PRECAST CONCRETE
26.0 GROUTING
27.0 TOLERANCES
28.0 QUALITY RECORDS

APPENDIX:

A. DRAWINGS
B. CHECKLIST

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1.0 SCOPE AND PURPOSE

1.1 The purpose of this document is to further develop existing CTJV’s procedures to
satisfy the specified standards and requirements and to establish the responsibility for
implementing them.
1.2 The documents cover all aspects with regards to concrete production, transportation,
pouring, curing and final inspection of individual pours and precast element.

2.0 SAFETY

2.1 All safety measures shall be in accordance with Health and Safety plan

3.0 ENVIRONMENTAL

3.1 All environmental measures shall be in accordance with the …..Environmental

Management Plan

4.0 REFERENCE DOCUMENTS

4.1 List all Reference Documents and Specification Sections

4.2 …..

5.0 RESPONSIBILITIES

5.1 The Site Agent shall be responsible for the required submittals and for insuring that
this procedure is properly executed.
5.2 The Site Engineer shall be responsible for all work inspection and the corresponding
provision of documentation required by this procedure and General Technical
specifications. The Site Engineer shall be thoroughly familiar with the plans,
specification and workman ship requirements for the work. He is also responsible for
insuring the 24-hours notification to Engineer prior to any works commencing.

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5.3 The surveyor is responsible for setting out and as built survey data. He is also
responsible for maintaining required survey quality control documentation. He is
responsible for informing Site Engineer and Site Agent if there are any deviations
from the design, immediately upon discovery of such deviations. The Site Engineer
will raise the required documentation similar to process the deviation.
5.4 The Site Agent and the Site Engineer and Foramens are responsible for insuring that the
works are carried out in accordance with the plans, specification and workmanship
requirements, in safe working environments. They are responsible of informing the
Engineer of all work undertaken, a minimum 24 hours in advance. he is also
responsible for insuring that the workforce are informed off and comply with the
Quality and HSE requirements for the works undertaken.
6.0 GENERAL

6.1 Co-ordination of inspection and testing shall be achieved through the use of General
Technical specifications, Concrete and Structural Steel.
7.0 MIX DESIGNS

7.1 The mix designs to be used are summarized below and detailed at annex A;
Mix design No.1 ……………………..
Mix design No.2 ……………………..
Mix design No.3 ……………………..
8.0 TRIAL MIXES

8.1 The trial mixes of each mix designs shall be carried out at Site in presence of the
engineer using proposed plants and equipments and mixing method.
8.2 Fresh concrete tests shall be carried out in accordance with EN 12350-2:2009
8.3 Six concrete cubes shall be taken from each trial mix, 3 tested at the age of 7 days and
other 3 at 28 days. And also shall be cured in accordance with EN 12390.
8.4 Correlations between 7 and 28 days results shall be ascertained from trial mixing and
testing
9.0 MATERIALS

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9.1 CEMENT
9.1.1 Cement will be delivered on site direct from supplier packed in cement begs of
50kg per each bags. With each shipment of cement, the supplier shall provide
manufacturer certificate that shows the cement has been tested.
9.1.2 Each bag shall contain the following information;
Manufacture name,
Batch/charge number which relates to a batch/charge No. in the test
certificate.
Type of Cement, i.e.
9.1.3 Manufacture certificate shall contain, a minimum, the following information;
Batch/charge number relating to that on the outside of cement bags
Date of manufacture
Testing standard that was used
Chemical test result
Strength test result
9.1.4 Cement shall be stored either in covered store with concrete floor or, if
necessary an outside store with free draining gravel base. Cement stored outside
shall be covered with tarpaulin.
9.2 COARSE AGGREGATES
9.2.1.1 Coarse aggregate will be delivered from KASCO or Nyanza Road supplies
9.2.2 Coarse aggregate will be tested in accordance with EN 12620
9.2.3 Coarse aggregate will be stored in open stockpile on stabilized ground
9.3 FINE AGGREGATES
9.3.1 Fine aggregates will be sourced from several local suppliers
9.3.2 Fine aggregate will be tested in accordance with EN 12620
9.3.3 Fine aggregate will be stored in open stockpile on stabilized ground
9.4 WATER
9.4.1 Water will be supplied from local water supply authority
9.4.2 Also water can be used from the water wells/Lake forming part of the work
9.4.3 Water shall be tested in accordance with EN 1008.

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9.5 REINFORCING STEEL

9.5.1 Reinforcement shall conform to the requirement of BS 8666,
9.5.2 In general all reinforcement shall be stored in drained ground on suitably paced
supports, e.g. Concrete beams, and be protected against aggressive elements.
9.5.3 Reinforcing steel shall not be welded without the prior approval from the
Engineer
9.6 SPACERS
9.6.1 Spacers shall be made of the same grade of concrete as the element for which
they are intended.
9.7 ADMIXTURES
9.7.1 All admixture to be used shall be approved by the engineer prior of using it.
9.7.2 Any kind of admixture to be used shall be free from chloride or Nitrate.
9.7.3 The manufactures data sheet will be submitted to the engineer prior to its
approval.

10.0 PRELIMINARIES

10.1 The following document shall be approved and/or in place prior to the start of works;
10.1.1 This method statement,
10.1.2 Cement, reinforcing , aggregates test reports/certificates
10.1.3 Mix design

11.0 FORMWORK

11.1 Formwork shall be in accordance with latest, approved released for construction
drawing
11.2 Formwork shall be inspected for compliance, immediately prior to the pouring and the
inspection recoded on form.
11.3 Material that are damaged or in any way unsuitable to produce a smooth concrete
surface shall be discarded.

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11.4 Formwork removal shall be in accordance with specification, and shall be done under
close supervision by the contractor competent personnel.
11.5 The following is the minimum striking time of formwork from the date of casting
concrete;
 Soffits formwork minimum striking time is 10 days
 Sides formworks minimum striking time is 4 days
11.6 Furthermore loading on concrete shall follow the following minimum indicated periods
 Loading in columns, walls, beams, slabs and the like shall be after minimum
14 days
 Foundations shall be 10 days.

12.0 REINFORCEMENT

12.1 Bending and placement of reinforcement shall be in accordance with latest approved
construction drawings, BS 8666:2000, scheduling, Dimensioning, bending and cutting
of reinforcement for concrete and BS EN 1992, Design of concrete structures.
12.2 The reinforcement shall be inspected for compliance, during placement and the
inspection recorded on form.
12.3 All reinforcing including binding wire shall be free from loose material, rust, mill
scale, dust, oil, paint, or any other foreign substances that could have detrimental
effects on the bond with concrete.
12.4 The top reinforcement in slab shall be rigidly supported by mild steel chairs from the
bottom reinforcement.
12.5 Cover to reinforcement shall be 40mm

13.0 MIXING AND BATCHING OF CONCRETE

13.1 The batching, measuring, mixing and delivery of the concrete shall be in accordance
with BS EN 206-1, concrete and BS EN 1992, Design of concrete structures, Part 1-1

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13.2 Mixing shall be carried out using an automatic or semi-automatic batching plant; the
batching plant shall be calibrated in every specific period of time found reasonable
13.3 Mix proportions shall be in accordance with approved mix designs,
13.4 During batching, six sample cubes shall be taken for testing after 7 and 28 days.

14.0 PRE-PLACEMENT INSPECTION

13.5 Prior to the placing of concrete inspection shall be performed to insure conformance to
the design drawings and specifications. The site engineer and the client representative
should perform the following inspection;
I. Check the construction joints to receive concrete to ensure that they are free
from latency, loose material or other harmful substances.
II. In case of any horizontal construction joints, Verify that they are prepared and
clean in accordance with specification.
III. Verify that the survey team has checked the forms for line, grade and
plumpness
IV. Inspect form of cleanliness, correct fitting/tightness.
V. Check embedded items Installation to minimize movement during concrete
placement. Verify type, height and position of embedded item.
VI. Verify the type and location of embedded piping, conduits and other
embedded steel.
VII. Check the reinforcing steel for location, grade, spacing, size, quantity, length
and adequate means of supporting.
VIII. Insure that the minimum cover to reinforcing is in accordance with latest
approved construction drawing and specification.
IX. Insure that poker vibrators of the correct type and size are available. Ensure
that sufficient reserve poker vibrators are available in case of mechanical
failures.
X. Ensure that adequate protection is provided in the event of heavy rainfall
during pour

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XI. Make sure that inside the formwork is free from all deleterious matter such as
water, mud, loose tie wire, etc. verify that all reinforcing steel and embedded
are clean of any coating which may be detrimental to the bond with the
concrete.
XII. To insure that all surface to be in contact with concrete are damp but that no
free water remains immediately prior to pouring.
XIII. Verify that all discrepancies identified in previous inspection has been
corrected
XIV. Check that all relevant items in pre pour checklist have been signed off,
concrete shall not be poured until the Engineer have signed the bottom of
form verifying that all items are completed and in accordance with the
approved drawings and specifications.

15.0 TRANSPORTATION AND PLACING

15.1 The mix will be transported by 8-10 m3 mixer truck to or close to final delivery site.
Final Delivery shall be either by tremie, chute, conveyor, skip or concrete pump.
15.2 Whichever method of final placement is used, and concrete shall not be allowed to drop
more than 2m. Unless otherwise agreed by the engineer.

16.0 JOINT

16.1 All joints shall be as per approved construction drawings.

16.2 Any Additional joints will be done upon receipt of approval from Engineer
16.3 All reinforcement steel shall be continued across construction joints.
16.4 Prior of pouring concrete, old concrete forming part of the Joints shall be cleaned,
hacked to make rough surface, and air under pressure to expose aggregate and well
wetted.
16.5 Polyvinyl chloride (PVC) water stops will be used in all joints, to make sure that there
will be no penetration of water from one side to another through the joints.
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16.6 Water stops shall be careful placed and maintained in position during concreting and
compaction operation.

17.0 CONSOLIDATION;

17.1 Generally concrete shall be consolidated using proprietary porker vibrators

18.0 INSPECTION DURING PLACEMENT

18.1 The engineer and main contractor site engineer shall perform inspection and
surveillance as follows to insure that the concrete is placed in accordance with
specified requirements;
18.1.1 Prior to large pours, verify that the second batch plant is ready for operation in
case of breakdown in the primary one. Also insure that one personnel is
appointed special for taking cube sample as he will be instructed.
18.1.2 Ensure that porker vibrators are used by experienced workers and supervision to
obtain adequate consolidation without segregation. Vibrator shall not be used to
move concrete within the formwork or in any other way that could damage
formwork and/or displace embedment and reinforcement.
18.1.3 Verify that all steps and precautions have been taken to insure that placing,
consolidation and finishing the concrete can proceed without interruption.
18.1.4 Ensure that the free fall of concrete does not exceed 2m to prevent segregation
of the material during placing.
18.1.5 Ensure that concrete is deposited continuously and as near to its final position as
possible. Verify that a concrete pour plan exist when the form,
18.1.6 Ensure that the formwork remains tight and in line and that movement does not
occur during concrete placement. Verify that adequate construction personnel
are available to correct any movement should it occur.
19.0 CURING

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19.1 Curing of the concrete shall be in accordance with BS EN 1992 “Design of concrete
structures” and accordance to general Technical Specifications.
19.2

20.0 REMOVAL OF FORMWORK

20.1 Formwork shall be removed in accordance with the requirement of BS 8110 structural
use of concrete OR at other times with the approval of Engineer

21.0 POST POUR INSPECTION

21.1 The Site Engineer shall insure that the following requirements are met after each pour
has been completed.
21.2 Ensure that the removal of formwork is in according to specified requirements.
21.3 Ensure that concrete surfaces receives any treatment required such as curing
21.4 Ensure that the concrete is cured in accordance with specified requirements in general
technical specifications, concrete and structural steel works.

22.0 REPAIR

22.1 All repairs must be inspected before, during and after the repair by the site engineer
22.2 Repair shall be carried out in accordance with agreed procedures and General Technical
Specification, concrete and steel works.
22.3 Repair shall be documented on form of concrete

23.0 PRECAST CONCRETE

23.1 Precast concrete shall be cast where required by the relevant approved released for
construction drawing.
23.2 Precast concrete elements will be constructed in the site

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23.3 Precast concrete elements shall not be moved from the casting beds at least 48 hours
after casting.
23.4 Precast concrete elements shall be stacked in such a way that no “bridging” occurs
23.5 Precast concrete elements shall not be removed from storage for at least 7 days after
casting.
23.6 Precast concrete unit shall be cured continuously for at least 7 days
23.7 All other elements of precast concrete production shall be in accordance with this
document and the relevant specification codes and standard mentioned in this
document.
23.8 Cares shall be taken during transportation of precast elements to ensure that no
damage occurs to the precast elements by bridging or other physical forces.

24.0 GROUTING

24.1 When grouting is required, only non-shrink grouting complying with General
Technical specification, concrete and structural steel works. The engineer shall
approve the grout prior to use.

25.0 TOLERANCES

25.1 Dimension tolerances for individual cast elements and pours are as follows;
• Position in plan ; + 15 mm

Size and shapes

• Thickness of walls and slab -5/+10mm

• Columns and beams -5/+10mm

Dimension of foundation

• +50 mm
• -0 mm

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Variation from plumb;

• Exposed 10mm per 3m

• Backfilled 20mm per 3m

Levels to slab and beams

• + 10 mm

Holes;

• Placement ; + 10mm
• Sizes + 3mm

Cast-in Items;

• Placement: + 10mm
• Distance Between interconnected items + 2 mm

26.0 QUALITY RECORDS

26.1 Quality records shall be kept in site and shall be maintained and filed in accordance
with specification requirements.

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APPENDIX A

DRAWINGS

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APPENDIX A

CHECKLIST

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CONCRETE PRE-POUR CHECKLIST

Project/Job Name:
Contract No:
Audit Date:
Contractor:
Concrete Supplier:
Mix Design (Circle One) Approved / Not Approved
Yes No N/A NCR
1.0 Excavation
1.1 Is the excavation correct in size?
1.2 Is the base correctly compacted?
1.3 Is the excavation dry?
1.4 Is selected fill/blinding concrete in place?
2.0 Formwork
2.1 Is bracing adequate?
2.2 Has mold oil been applied evenly and thoroughly?
2.3 Is formwork vertical?
2.4 Is horizontal alignment correct?
2.5 Is access adequate?
3.0 Reinforcement
3.1 Are the rebars free from excessive rust?
3.2 Is the spacing correct?
3.3 Is the concrete cover as per specs?
3.4 Are all tie wires in place and correctly tied?
3.5 Are there adequate spacers/chairs at specified intervals?
3.6 Correct number of bars in the reinforcement.
3.7 Are all the bars of the correct size?
3.8 Are the starter bars in the correct position?
3.9 Are the starter bars and splices the correct size and number?
4.0 General
4.1 Is the pour site clean and free from all debris?
4.2 Are there adequate vibratory pokers on site?
4.3 Is curing material available on site?
4.4 Have slump tests and concrete sampling been organized?
4.5 Has adequate lighting been organized?
4.6 Are stop blocks on site?
4.7 Is the access safe?
4.8 Other/Special Requirements.

Contractor Signature: Subcontractor Signature:

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CONCRETE POUR CHECKLIST

Project/Job Name:
Contract No:
Audit Date:
Contractor:
Concrete Supplier:
Mix Design (Circle One) Approved / Not Approved
Audit Item Y N Comments
1. Preliminary
• Description
• Lot Number/s
• Previous Lots Conform
• Casting Program Accepted
• Curing Method

2. Formwork and Falsework

• Formwork Dimensions in Accordance
• Forms Clean, Smooth and Watertight and
• Formwork within Dimension Tolerances
• Forms Meet Line and Level

3. Reinforcing Steel
• Steel Located/Fixed in Accordance with
• Reinforcing Clean and Free of
• Critical Cover of 30mm Checked at all
• All Splices to Reinforcement at Approved
• All Welds in Accordance with Australian

4. Concrete Inclusions
• Embedded Dowels, Bolts, Conduits and
• Cored Holes, Weepholes, Block Outs,
• Lifting/Carrying Lugs etc
• Located as Shown on Drawings
Audit Results and Comments:

Signature: Date

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Audit Item Y N Comments

5. Concrete Delivery
• Number of Batches
• Batch Time (From Delivery Docket) 1. 2. 3.
• Arrival Time at Site 1. 2. 3.
• Finish Time 1. 2. 3.

6. Concrete Testing
• NATA Approved Testing Authority Name:
• Ambient Temperature (Between 5oC and
35oC)
• Actual Concrete Temperature 1. 2. 3.
• Target Slump 50 mm ± 10mm. Actual 1. 2. 3.
Slump
• Amount of Admixture added 1. 2. 3.
• Amount of water added 1 2. 3.
• Number of Cylinders Taken
• Target Strength

7. Concrete Placement
• Placement Method (Pump, Tremie,
Chute, Other)
• Sufficient Personnel for Finishing etc.
• Approved Vibration Method
• Back up Vibrators on Hand
• Reinforcement Cover Maintained During
Pour
• Formwork Stable During Placing and
Vibration
• Concrete Placed and Compacted Within:
25oC – 28oC = 75mins
28oC – 32oC = 60 mins
32oC – 35oC = 45 mins
• Provision for Closure of Access/Openings
• Forms Free of Foreign Matter Prior to
• Concrete Finished to Approved
Tolerances
Audit Results and Comments

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Signature: Date

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