2X35 MW PEAT

Document METHOD STATEMENT FOR

Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 1 of 9

PROJECT:
2X35 MW PEAT FIRED POWER PLANT
AT SOUTH AKANYARU, RWANDA.
EMPLOYER:

YUMN LIMITED

EMPLOYER’S ENGINEER:

SWECO INTERNATIONAL AB

SUPPLIER:
SHAPOORJI PALLONJI & CO. PVT. LTD.
(EPC DIVISON)

SUPPLIER'S ENGINEER(SE): FICHTNER CONSULTING ENGINEERS

(INDIA) PVT. LTD, CHENNAI

DOCUMENT TITLE:
METHOD STATEMENT FOR ERECTION
OF CRUSHER ASSEMBLY
SUPPLIER'S
DOCUMENT NUMBER:
SP – YUMN – 00 – MECH – MS– 0005

SUBMISSI
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 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 2 of 9

(1) Objective:
The purpose of this method statement is to describe required resources and procedure for
the erection of Crusher at Crusher house area.

(2) Field Application:

This procedure applies to the Erection of the crusher. However, it may vary depending on
available resources & site conditions with written agreement with the employer.

(3) Resources:
A) Manpower
The workforce planned for this operation would include:

Section Engineer/Supervisor 1
Rigger Foreman 1
HSE Supervisor 1
Riggers 4

B) Equipment’s Required

 70 / 55 MT Tyer mounted Crane - 1 No.

 Lifting tools & tackles
o Belt slings 6mtr – 4nos ( SWL : 5 MT each)
o D-Shackles – 4 Nos. Of 5 MT capacity each
 Hydras 12 Ton- 1 Nos. [if required]
 Weight to be lifted: 6.5 MT

(4) Procedure as per OEM guideline:

 Permit to be checked before lifting of crusher assembly.
 Rigging of crusher has to be performed strictly as per guideline of foreman.
 Two guide ropes will be tied up with both ends of the crusher assembly for
movement of the crusher assembly and minor adjustments.
 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 3 of 9

 Crusher assembly will be lifted with the help of one crane of capacity 70 MT /55 MT
as per the lifting plan mentioned below.
 Crusher assembly will be lowered into the structural frame in as per drawing.

(5) Quality & Safety Control:

 During lifting all necessary quality & safety guidelines will be maintained till
completion of the lifting operation.
 All tools-tackles to be used will be visually inspected before use. Only tested &
calibrated tools-tackles are to be used.
 The area of work will be barricaded to ensure no unauthorized entry during work.
All personnel involved would wear necessary PPE, like Safety Shoes, Safety Helmet,
high-visibility Jackets, protective eye glass etc.
 Ensure a task supervisor should be available.
 Before the work pre inspection to be done by site team.
 Ensure a safe access/egress for the above work. (i.e. Compaction of ground as per
crane requirement)
 After work, ensure a good housekeeping to be done.
 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 4 of 9

(6) Load chart of Cranes:

 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 5 of 9

55T Crane Load Chart

 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 6 of 9

70T Crane Load Chart

Main boom (m)
Working
Telescopic cylinder I and outriggers completely extended, over side and
radius
over rear
(m) 11.6 15.6 19.6 25.7 31.8 37.9 44.0
3.0 70000 50000 40000
3.5 63000 50000 40000
4.0 56000 47000 40000 28000
4.5 52000 44000 40000 28000
5.0 48000 42000 38000 27000
5.5 43000 39000 36000 26000 18000
6.0 39000 37000 34000 25000 18000
6.5 35000 33000 31500 24000 18000
7.0 30000 28700 28700 23000 18000 14000
7.5 26500 25000 25000 22000 18000 14000
8.0 23500 22500 22500 21000 17500 14000
9.0 18200 18200 18200 18500 16000 14000 10000
10.0 14700 14700 15300 14500 13000 9800
11.0 12200 12200 12700 13000 12000 9500
12.0 10000 10200 11000 11500 11000 9000
14.0 7100 8200 8800 9300 8000
16.0 5300 6000 6700 7200 7000
18.0 4700 5200 5500 5900
20.0 3500 4000 4300 4600
22.0 3100 3300 3800
24.0 2300 2500 3000
26.0 1700 1900 2300
28.0 1400 1800
30.0 900 1300
32.0 1000
I 0 4.0 8.0 8.0 8.0 8.0 8.0
II 0 0 0 6.1 12.2 18.3 24.4
Reeving’ 12 9 9 5 5 3 3
s
Hook 70 t main hook
 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 7 of 9

LIFTING PLAN :
 2X35 MW PEAT
Document METHOD STATEMENT FOR
Project BASED POWER PROJECT AT
ERECTION OF CRUSHER ASSEMBLY
SOUTH AKANYARU, RWANDA. Title

Document Number SP – YUMN –00 – CQC – CQI –MS– 0005 Revision 0A Sheets 8 of 8

Dimensions of Crusher: 3.64 Mtr x 2.92Mtr X 1.49 Mtr

Weight of Crusher: 6.5 MT
Lifting Equipment:
 70 / 55 MT Tyer mounted Crane - 1 No.
 Lifting tools & tackles
o Belt slings 6mtr – 4nos ( SWL : 5 MT each)
o D-Shackles – 4 Nos. Of 5 MT capacity each
 Hydras 12 Ton- 1 Nos. [if required]
 Weight to be lifted: 12 MT

Brief Description of Lift:

Lifting activity of crusher will be performed with one crane (Crane capacity: 70 MT / 55 MT).
Put crusher into the structure frame and provide proper bolts to the same.
Crane will be released after proper bolt tightening of crusher.