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C6.6 Industrial Engine Electrical System: Electrical Schematic Symbols and Definitions
C6.6 Industrial Engine Electrical System: Electrical Schematic Symbols and Definitions
CID Component
J2 ECM connector T
Electrical System
¹ The CID is a diagnostic code that indicates which circuit is faulty.
sensor return
measures the temperature or pressure. Its resistance changes to give an indication to
56 Oil pressure T
the gauge of the temperature or pressure.
sensor signal
48 FMP sensor Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
power supply (+5V)
Failure Mode Identifiers (FMI)¹ 666 1-UP It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
FMI No. Failure Description 40 FMP sensor ground
0 Data valid but above normal operational range (most severe).
1 Data valid but below normal operational range (most severe). 51 FMP sensor signal Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
2 Data erratic, intermittent, or incorrect. 43 Coolant temperature coil that makes an electromagnet when current flows through it. The electromagnet
3 Voltage above normal or shorted high. signal can open or close a valve or move a piece of metal that can do work.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit. 42 IMT Signal
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
6 Current above normal or grounded circuit.
37 Temperature sensor activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
7 Mechanical system not responding properly.
return that make electromagnet when current flows through them. It also has an internal switch that places
8 Abnormal frequency, pulse width, or period.
9 Abnormal update. 10 Speed sensor the latch coil circuit open at the time the coil latches.
10 Abnormal rate of change. power (+8V)
11 Failure mode not identifiable.
52 Crankshaft position
12
13
Bad device or component.
Out of calibration.
sensor signal Harness And Wire Symbols
14 Special Instruction. 53 Secondary position Wire, Cable, or Harness Component
15 Data valid but above normal operating range (least severe). sensor signal Assembly Identification Part Number
16 Data valid but above normal operating range (moderate severe). Pin Socket Wire Color Fuse
17 Data valid but below normal operating range (least severe). 25 Fuel injection pump P J 105-9344
18 Data valid but below normal operating range (moderate severe). PWM signal
26 Fuel injection pump
325-PK 1
¹ The FMI is a diagnostic code that indicates what tpye of failure has occurred. Receptacle
solenoid PWM return
Single Wire Circuit Number
44 Wastegate return Connector Identification
17 Wastegate PWM Plug
signal 2 200-BK
Event Codes
Engine Control 18 Bat +
Ground Connection Pin or Socket Number
Event Code Condition 45 Bat -
E172 High Air Filter Restriction
21 CDL + Typical representation of a Deutsch Typical representation of a Sure-Seal
E232 High Fuel / Water Separator Water Level 1 connector. The plug contains all
1 connector. The plug and receptacle
E360 Low Engine Oil Pressure 20 CDL - 2 sockets and the receptacle contains 2 contain both pins and sockets.
E361 High Engine Coolant Temperature 23 J1939 - all pins.
E362 Engine Overspeed
24 J1939 +
E396 High Fuel Rail Pressure
© 2008 Caterpillar Printed in U.S.A.
E398 Low Fuel Rail Pressure
E539 High Intake Manifold Air Temperature All Rights Reserved
E2143 Low Engine Coolant Temperature
Inlet air pressure Coolant temperature sensor Inlet air pressure sensor
sensor
Inlet air temperature sensor
Coolant temperature Inlet air temperature
sensor sensor
RENR9554-01
P681 P682 P683 Primary
position
sensor
12 Page
Inlet air pressure sensor
and
Inlet air temperature sensor Oil pressure
sensor
Solenoid
for the
Wastegate
Primary posisition
sensor
Secondary position
Starting motor sensor
P401 57 57 33
33
Crankshaft 1
Position 996-GN 10
Sensor 2
E965-BU 52
P920-BR 53 40
1 2 3 40 64 64
1 2
P402
Secondary 1
Postion
Sensor 2
P532
1
Fuel Injection Pin 40
Pump Solenoid 2
Pin 64
Y950-YL 25 J1
Y951-PU 26 Pin 57
C211-BK 44 Pin 33
P511 Pin 32
M795-WH 17 Pin 8
Wastegate 1
Solenoid
2 Pin 25
Coolant Pin 1
temperature Pin 1
Inlet air pressure J23 Pin 25
connector
connector A 101-RD 18 J2
9 Pin diagnostic
Pin 8
Diagnostic Connector B 229-BK 45 Pin 32
connector J23
J 23 C Pin 33
Inlet air temperature E
D Pin 57
Fuel injection pump solenoid connector C D 944-OR 21
945-BR 20 Pin 40
connector B E Pin 64
(Dimensions: 25 inches x 24 inches)
F Y793-YL 23
G Y792-PK 24
Secondary position F A H
connector J
RENR9554-01
G
J
H J1 Pin Location Industrial Engine
Connection for (+) BATTERY Pin Pin
No.1 and 2 (+) BATTERY SWITCHED Number Description Function Number Description Function
electronic injector STARTING CIRCUIT 1 Battery (-) Battery –ve 33 VS_RET Sensor 0V Return
2 Battery (-) Battery –ve 34 VS_RET Sensor 0V Return
(-) BATTERY / SENSOR RETURN
3 Battery (-) Battery –ve 35 SWG_ RET Switch Return
SENSOR / ACTUATOR SUPPLY
4 N/A N/A 36 SWB 2 Maintenance Reset
Oil pressure connector SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM 5 N/A N/A 37 SWB 1 N/A
CONTROL PLUS FROM ECM 6 N/A N/A 38 SWG 11 Air Filter Restriction Switch
CONTROL MINUS FROM ECM 7 Battery (+) Battery +ve 39 SWG 10 Mode Switch 1
CAT DATA LINK 8 Battery (+) Battery +ve 40 SWK_0 Ignition Switch Input
(J1939) CAN DATA LINK
9 Battery (-) Battery -ve 41 VS_5_200mA Sensor 5V Supply
Battery
10 Battery (-) Battery -ve 42 VS_5_200mA Sensor 5V Supply