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International Review of

Electrical Engineering
(IREE) PART

A
Contents
Impact of Poles Number and Windings on the Performance of Linear Induction Motors 4352
by S. Meo, A. Ometto, N. Rotondale
Influence of Closed-Loop Control Operations on Detecting Induction Machine Stator Faults 4359
by S. Meo, A. Ometto, N. Rotondale
Characterization of an 6/4 Double Rotor Switched Reluctance Machine 4366
Using Fourier Series Approach
by Aravind CV., M. Norhisam, M. R. Zare, I. Aris, M. H. Marhaban, M. Nirei
Performance Improvement of Induction Motor Drive Using Feedback Linearization 4374
and Fuzzy Torque Compensator with RTDS Implementation
by Kanungo Barada Mohanty, Madhu Singh
Broken Rotor Bar Fault Detection of 3-Phase Induction Motor Using Online Adaptive 4383
Continuous Wavelet Transform and Fuzzy Logic
by A. Saghafinia, S. Kahourzade, A. Mahmoudi, W. P. Hew, M. Nasir Uddin
A Strategy of Dead-Time Compensation to DFIG 4395
by Xueguang Zhang, Dakun Duan, Hui Jing, Dianguo Xu
Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved

Sensorless Control of Induction Motor Using Modified MRAS 4404


by P. Brandstetter
PM Machine Optimization in Variable Speed EMB Application 4412
by B. Abdi, H. Bahrami, M. I. Ghiasi, R. Ghasemi
Efficiency Optimized Indirect Field Oriented Control of Induction Motor Impacting Iron Loss 4419
by E. E. El-Kholy, A. Alwadie, Hossam Youssef, A. A. Abouelfadl
Effects of Distributed Air-Gaps in the Iron-Core of Shunt Reactors 4428
on Inductance Components and Losses
by A. Donuk, H. F. Bilgin, M. Ermis
Survey of Wavelet Fault Diagnosis and Tolerant of Induction Machines with Case Study 4437
by Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo
Fault Diagnosis of Broken Bars in Squirrel-Cage Induction Motors Using Duffing Oscillators 4457
by V. Rashtchi, M. Nourazar, R. Aghmasheh
Calculation of Conducted EMI Generated by Single-Ended Primary Inductance Converter 4469
by K. Mostefaoui-Kasri, Y. Azzouz, M. E. H. Benbouzid, A. Louis, B. Mazari, P. Eudeline
A High Frequency Inverter with Active Regenerative Snubber 4480
by P. Radika, Subhransu Sekhar Dash
A Novel Hybrid Recurrent Wavelet Neural Network Control for a PMSM Drive Electric Scooter 4486
Using Rotor Flux Estimator
by Chih-Hong Lin
Implementation of a Battery Management System Incorporating with Dual-Balancing Technique 4499
for Lithium-Ion Battery Packs
by C.-H. Lin, C.-M. Wang, M.-H. Hung, H.-Y. Chao

(continued on Part B)
International Review of Electrical Engineering (I.R.E.E.), Vol. 7, N. 3
ISSN 1827- 6660 May - June 2012

Survey of Wavelet Fault Diagnosis and Tolerant


of Induction Machines with Case Study

Khalaf Salloum Gaeid1, Hew Wooi Ping1, Mustafa Khalid Masood1, Lorand Szabo2

Abstract – The present contribution presents a review of the research on the use of wavelets as a
medium of fault detection and fault tolerant control of induction machines. Modeling of induction
motor in the stator short winding and stator open winding faults has been illustrated. The authors
provide comprehensive information about the wavelet application to fault diagnosis, including a
summary of wavelet types (continuous and discrete), faults, methods and their validation in the
diagnosis and frequency characteristics components of healthy and faulty induction motors.
Inverter faults and artificial intelligence methods used for fault diagnosis are reviewed in this
paper. Case studies using stator current sensing, DC voltage sensor and the gate drive signal for
fault detection of an induction motor are also presented. Finally, a case study of inverter fault
detection is illustrated experimentally using an induction motor drive controlled by the Texas
Instrument TMS 320F28335 DSP. Copyright © 2012 Praise Worthy Prize S.r.l. - All rights
reserved.

Keywords: Fault Diagnosis, Fault Tolerant Control, Induction Motor, Inverter Fault, Stator
Faults, Wavelet

Nomenclature TSFE Time stepping finite element


V/F Voltage /frequency
ANN Artificial Neural Network VSI Voltage source inverter
ANFIS Adaptive Neuro-Fuzzy Inference WEKA Waikato Environment for Knowledge
System Analysis
CW Continuous Wavelet WNN Wavelet neural network
CART Classification and Cegression Cree WPD Wavelet packet decomposition
CFC Characteristics frequency Component WT Wavelet transforms
DWT Discrete Wavelet Transform MRA Multi resolution analysis
DLPF Digital Low-Pass Filtering a Scale parameter
E Energy Eigen b Time parameter
EMD Empirical Mode Decomposition f (t) Waveform signal
FOC Field Oriented Control f Supply frequency
FPGA Field-programmable Gate Array fs Sampling frequency
FAM Fuzzy ARTMAP m Wavelet dilation
FFT Fast Fourier Transform n Wavelet translation
HPSO Hybrid particle swarm optimization. ψ(t) Wavelet function
KPCA Kernal principal component analysis ψ(w) Fourier transform
MCSA Motor current signature analysis * Complex conjugate
MLP Multi level perceptron
MWA Multi resolution wavelet analysis
P Pole pair I. Introduction
PCA Principal Component analysis
PDD Power detail density Induction motor is crucial in the industry for many
reasons, such as simple construction, low maintenance
PWM Pulse width modulation
RBF Radial Basis Function requirements, rigidity and high reliability. It finds use in
RMS Root mean square compressors, pumps, and fans. The induction motor
current contains harmonics which are used as indicators
S Slip
SOM Self organized map of a variety of faults. Squirrel cage motors are most
SVM Support vector machine important as they work under fault conditions without the
fault becoming visible until it becomes high [1]. An
T Eigen vector
TMCSA Time motor current signature analysis improvement in service continuity of power supply in the

Manuscript received and revised May 2012, accepted June 2012 Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

system could be achieved through a fast fault location motor under stator winding short and open circuits.
[2]. Many different techniques for detection of faults Different types of component failures in induction motor
concentrate on the stator fault due to noninvasive drives are studied. An inverter fault survey with short
properties. In industrial systems, the faults can occur in switch has been taken as case study to illustrate the
the following six possible subsystems or components: algorithm. Faults in the stator current sensor and DC
1) Induction machine voltage sensor are also examined.
2) Inverter This paper is organized as follows: Section II
3) Current sensors describes transformation types of wavelet. Signal
4) Speed encoder processing techniques of induction motor faults are
5) Control and estimation platform presented in section III. Section IV studies artificial
6) Connectors and wires. intelligence techniques. Inverter fault detection is
Fig. 1 shows the main induction motor faults described in section V. Fault tolerant control is presented
according to the IEEE standard. in section VI. Design methodologies are presented in
section VII. Inverter fault detection case study is
presented in section VIII. Finally, concluding remarks are
given in section IX.

II. Transformation Types of Wavelet


Wavelets are literally small waves or ripples with
short time durations. The properties of the wavelet have
been shown to make them superior to other signal
processing techniques. Wavelets can be either orthogonal
or non orthogonal, so the choice of the wavelet transform
Fig. 1. Induction motor faults according to IEEE standard
should be based on two important characteristics:
1) Orthogonality principle, which means there is no
The mathematical equations used to separate a given
redundancy in the wavelet decomposition.
continuous-time signal into several scale components is
2) Adequate cancellation ability against the signal’s
called wavelet.
The wavelet techniques are new in the field of fault lower order component should be performed.
diagnosis due to their ability to extract all information in The wavelet can be divided into five types:
time and frequency domains as well as providing a more 1. FIR filter-based orthogonal wavelets: The scaling
sensitive means to diagnosing the faults than other signal filter is used to construct these wavelets. Examples
processing methods like Fourier Transform. Andrew K.S. are Symlets, Daubechies, Coiflets and Haar wavelets.
Jardine et al presented a review for the diagnosis of 2. FIR filter-based bi-orthogonal wavelets: The
machines using condition-based maintenance approach reconstruction scaling filter wr and the decomposition
[3]. The fault diagnosis has two main levels: A traditional scaling filter wd are used to construct these wavelets.
control level and a knowledge based fault diagnosis A prominent example is the Bior Splines wavelet
level. family.
One of the most important analysis tools in both 3. Scale function-based orthogonal wavelets: The
frequency and time domain is the wavelet, with its multi wavelet function and the scaling function are used to
resolution analysis and good time localization. Fault construct these wavelets. They do not contain an FIR
diagnosis techniques use the wavelet for modules of filter. An example is the Meyer wavelet family.
feature extraction, feature cluster and fault decision. The 4. Wavelets without scale function: The wavelet
negative sequence current and impedance are often function is used in the construction of these wavelets.
chosen as fault indicators. Park’s vector and motor Important examples are the Morlet and Mexican hat.
current signature analysis (MCSA) are used to diagnose 5. Complex wavelets with neither FIR filter nor scale
the stator short circuit fault. function: These also use the wavelet function for their
Signal processing techniques like FFT are based on construction. The Complex Gaussian and Shannon
the assumption of constant stator fundamental frequency, are key examples.
load, motor speed and that the load is sufficient. A The wavelet can be expressed as a continuous wavelet
combination of the Discrete Wavelet transform, statistics transform, which can be either real or complex, or the
and energy were used to detect electrical and mechanical discrete wavelet transform.
failure diagnosis in an induction machine [4]. New The CWT can be written as follows:
application of wavelet transform was used in the
f ( t )ψ m,n ( t ) dt

ω ( m,n ) = ∫
*
photovoltaic cells and PV system design, to get better (1)
−∞
reliability against the faults [5].

( )
The contribution of this paper is to introduce a review
of fault tolerant control methodologies with the wavelet ψ m,n ( t ) = 2−1/ 2ψ 2− m t − n (2)
transform. It also examines modeling of the induction

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4438
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

TABLE I require sub-sampling [8].


CONTINUOUS REAL WAVE TRANSFORMS
Name Equation
ψ (t / α , β ) = ( −1) dp (t / α , β ) / dt
Beta beta

2
− n/2 ( −1 / 2 n ) t
Her. ψ (t ) = ( 2 n ) C H (t / 2 ) e
n n n

2 2
1/ 4 2 2 ( −t / 2σ )
Mex.hat ψ (t ) = ( 2 / 3σπ )(1 − t / σ ) e
Shannon ψ ( t ) = 2 sin c ( 2t ) − sin c ( t )

TABLE II Fig. 2. db10 WD into HP and LPF with transfer modulus


DISCRETE WAVE TRANSFORMS
Name Equation
Two key properties of wavelets are the admissibility
Coiflet B = ( −1) C
k and regularity conditions. The square integral function
k N −1− k which satisfies the above property is illustrated in (4):
k
B = ( −1) C
|ψ (ω ) |2
Cohen


N −1− k
Daubechies k
d ω < +∞ (4)
k
|ω |
Daubechies B = ( −1) C
k N −1− k
Binomial
The Fourier transform of the wavelet function is used
N − 2 2 to investigate the signals and then to reconstruct them
quadrature mirror
filter (QMF) h(n) = ∑ θ X (n) without losing any information, which means it
r r
r = 0
approaches to zero as shown in (5)
n
Haar wavelet ψ n ,k ( t ) = ψ ( 2 t − k )

ce (ω / 2, q )
∫ψ ( ω ) = 0 (5)
− jvω / 2 v
H (ω ) = − e
Mathieu wavelet v ce ( 0, q ) Another important property of the wavelet is
v
smoothness, which is expressed in (6):
v − jωk
Legendre wavelet H v (ω ) = 1 / 2 ∑ h ke
ψ (ω ) = 1
2
(6)
k ∈ z

Wavelet dilation and translation is used to transform III. Signal Processing Techniques of
the original signal to a new one with smaller scales
according to the high frequency components. This
Induction Motor Faults
relation is valid for the orthogonal basis of wavelet In the signal processing and control community, the
transform (a=2 and b=1) in the following continuous fault diagnosis and isolation (FDI) problem has attracted
wavelet transform: a lot of attention because of the many industry
applications and their technical challenges [9]. An
−1/ 2 ⎛t −b⎞ important reason for the interest in wavelets is its ability
ωa,b ( t ) = a ψ⎜ ⎟ (3) of time–frequency analysis as can be seen in [10] - [137].
⎝ a ⎠
Fault diagnosis techniques include a wavelet feature
extraction module, feature cluster module and a fault
The scaling function determined by the LBF so that is
decision module. Multi resolution analysis and good time
associated with the approximations of the wavelet
localization are particularly useful characteristics of
decomposition, the wavelet function determined by the
wavelets in the context of fault diagnosis. The main
HBF so that is associated with the details of the wavelet
faults that occur in induction motor drives and their
decomposition as can be seen in Fig. 2.
validity are presented in Table III and an examination of
The discrete wavelet transform (DWT) is a good
these faults follows in the subsequent section. A
analysis tool because it allows the time-frequency and
summary of the properties of fault diagnosis methods is
time-scale properties of the signals like current, voltage,
given in Table IV.
frequency, active and reactive powers to be extracted
with all the details [6]. In the DWT, the mother wavelet
is scaled to the power of 2 [7]. The issue with the DWT III.1. Air Gap Eccentricity
is of critical sub-sampling that leads to resolution
problems. The continuous wavelet transform (CWT) was This fault is related to a condition of unequal air gap
developed as an alternative approach that does not that exists between the stator and rotor.

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4439
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

TABLE III load torque or voltage were studied individually [15].


INDUCTION MOTOR FAULT DIAGNOSIS METHODS VALIDITY
Antonino et al. presented many cases for fault diagnosis
Faults Bearing sensors Air gap Stator Wind.
Method eccent.
(mixed eccentricity, broken rotor, inter-turn and inter-coil
stator short-circuits) using DWT at start up current of
MCSA Ok Not Ok Partial
induction machines according to parallel branches of the
Vibration stator winding [16]. They later presented the detection of
Ok Not Ok Not
analysis mixed eccentricities fault in the induction motor using
Hilbert Huang Transform with DWT [17]. Zhongming et
Axial flux Not Not Ok Partial
al. used WPD to detect both air gap eccentricity and
Partial broken rotor bar after giving brief details about the
Not Not Not Ok
discharge wavelet and feature extraction [18]. DWT analysis of the
stator startup current in order to detect the presence of
M.B FDD Not sure Not Not sure Ok
axial static eccentricity in an induction motor was shown
by [19]. The magnitude change of some harmonics with
Mechanical faults happen due to many reasons such as variation of mixed air gap eccentricity was investigated
machine manufacturing, assembly, unbalance load, bent by [20].
shaft and bearing wear. Tsoumas et al. used the wavelet
of current space vector to detect the broken rotor bar and
air gap eccentricity faults, the frequency of which is III.2. Gear Box and Bearing Faults
expressed in the following equations [11]:
The causes for these faults can be one of the
following:
⎛ 1− s ⎞ 1. Corrosion,
fecc = f s ⎜1 ± k ⋅ ⎟ (7)
⎝ p ⎠ 2. Unsuitable lubrication
3. Bad bearing installations.
fbrk = f s (1 ± 2ks )
The bearing faults affect the friction coefficient in the
(8)
motor model and as a consequence, the rotor currents and
mechanical velocity are affected [21].
Cusido et al. presented wavelet detection using MCSA Yixiang et al. used lean model to assess the machine
method, which does not need more than a single line performance using DWT for the vibration and bearing
current [12]. According to the position of side band induction motor faults [22]. Bin Lu et al. used the
frequencies around 50 Hz, they classified the faults using wavelet to detect the broken rotor bar, eccentricity and
the following equations [13]: bearing due to current, voltage and instantaneous power.
The signal to noise ratio of the spectral components was
⎡ ⎛ 1 − s ⎞⎤ examined under varying load conditions of the single
f ecc = f1 ⎢1 ± m ⎜ ⎟⎥ (9) phase active one cycle in [23]. Rafiee presented a study
⎣ ⎝ p ⎠⎦
of how the mother wavelet is chosen among 324 using
four statistical features [24]. Jafar et al. used the Meyer
⎡n ⎤
fecc = f1 ⎢ ⋅ (1 − s ) ± k ⎥
wavelet in the WP structure to detect the bearing defect
(10)
⎣p ⎦ using the SCA with energy comparison as the fault index
[25]. Jawad et al. presented a review of the most
The broken rotor bar fault can be detected according important indices in the different types of eccentricity
to the fault frequency as in (11): faults in the induction motors as well as the
consequences and effects [26]. Qiao Hu et al. presented
fault diagnosis of rolling bearings, and testing results
⎡ ⎛ 1− s ⎞ ⎤
fbrb = f1 ⎢ m ⎜ ⎟ ± s⎥ (11) show that the support vector machines can separate
⎣ ⎝ p / 2⎠ ⎦ different fault conditions and identify the severity of
incipient faults, besides giving better classification
The distortion frequency in the air gap can be performance compared to the single SVM [27]. Serhat et
calculated as in (12): al. presented feature extraction using wavelet technique
to detect the bearing fault of motors [28]-[29]. G.K.
Singh et al. presented detection of bearing faults of
f airgap =| f1 ± mfi, o | (12) induction motor to treat and analyze a number of signals
(three line to line voltages, three currents ,two vibration
Hamidi et al. presented detection of mixed eccentricity signals, four temperatures and one speed signal) obtained
fault using wavelet packet decomposition (WPD) which from the monitoring using wavelet transform[30].
is done by the modified winding function [14]. Antonino Chinmaya et al. studied a multi-stage transmission
et al. presented the detection and diagnosis of mixed gearbox in order to use the MCSA instead of
eccentricities and rotor asymmetries with different sizes conventional vibration monitoring with DWT and FFT to
and conditions and the effective oscillations due to the investigate the sideband frequencies [31]. Abbasion et al.

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4440
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

introduced SVM as a classifier to compute optimum MCSA was used to detect faults with wavelet, with
wavelet decomposition to diagnose the rolling element the stator teeth harmonic variation using dq0 components
bearings fault in the induction motor [32]. Cusido et al. instead of Iabc. [42]. Niu et al. employed Bayesian belief
presented a new method, which combines wavelet and fusion and multi agent fusion as classifier tool to detect
power spectral density techniques to detect the bearing different faulty collected data using the signal processing
defect using the PDD as a fault factor [33]. Zhou et al. techniques for smoothing followed by the DWT to
used the wavelet for vibration signal based mechanical decompose the signals into different ranges of frequency
equipment fault diagnosis. The algorithm was as can be seen in Fig. 4 for 20kHz sampling
implemented in the Weka platform [34]. Teotrakool et al. frequency[43].
presented application of MCSA using WPD to detect
bearing faults in adjustable speed drives [35].
Temperature monitoring, which is to measure the
component and operational temperatures, is another trend
that can be used for diagnosis of induction motor
particularly in gears. A hybrid method for detecting
motor bearing fault conditions via discrete wavelet Fig. 4. Frequency ranges for details and final approximation
packet decomposition (DWPD) of induction motor
current with spectral post processing was presented in Riera-Guasp et al. presented detection and diagnosis
[36]. for rotor asymmetries in induction motor based on the
analysis of the stator startup current. The authors
extracted the harmonic component introduced by this
III.3. Stator Faults Resulting from Opening or Shorting fault, the left sideband component from the stator startup
These faults are usually related to insulation failure. In current. DLPF and DWT were used in this technique
common parlance, they are generally known as phase-to- [44]. Combastel et al. presented a comparison between
ground or phase-to-phase faults. It is believed that these model-based and signal-based approaches in the fault
faults start as undetected turn-to-turn faults that finally detection of the induction motor. The electrical variables
grow and culminate into major ones [37]. Tong Liu et al. were described according to the Park transformation
presented an Eigen vector as a fault indicator of stator model, with broken rotor and stator winding failures
inter turn short circuit as follows: investigated. Also, the parameter variations due to
heating were considered [45]. Radhika et al presented
⎡ E E1 ⎤ fault diagnostics of induction motor using MCSA, with
T = ⎢ 0 , ,....,E2 M − 1 / E ⎥ (13) WT extracted features classified using SVM [46]. Chen
⎣E E ⎦ et al. presented fault detection in vector controlled
induction motors to compute a fault index for the faults
T, E contains the necessary information of the of stator winding [47].
electromagnetic torque signal [38]:

0.5 III.4. Shorted Rotor Field Winding


E = ⎛⎜ ∑ j =0 abs ( E ) ⎞⎟
2M −1 2
(14) This fault may be occurring due to following reasons:
⎝ ⎠
1. Thermal sensitivity
2. Unbalance magnetic forces
Mohammed et al. presented two papers discussing the
finite element modeling of the induction motor internal 3. Increasing the motor load beyond its capacity
faults and solving the equation by time stepping 4. Motor operation in a high temperature area
approach of broken bar and stator shorted turns using Khan et al. presented two DWT to detect and classify
db10 wavelet for sinusoidal and non sinusoidal cases the faults. The continuous wavelet is used to detect faults
[39]-[40]. especially when the overlap between the frequency
Software diagnosis of short inter turn and open circuit supply signal and the adjacent signal cannot be
of the stator winding as an incipient fault was done recognized.
by[41] to avoid hardware cost and difficulty using In [48], six accelerometers to measure vibration data
wavelet decomposition (Fig. 3) for different stator were put in independent places around the motor detect
resistances (Rs =0.001 ,0.1,0.7,1,4,8) Ω . the bearing damage. Saleh et al. presented a new
technique for detecting and diagnosing faults in both
stator and rotor windings using wound rotor induction
motor.
The technique was based on a WTMRA [49]. Cusido
et al. presented both continuous and discrete wavelet to
detect many mechanical and electrical induction motor
Fig. 3. Two level Simulink signal decomposition
through sub band filters
faults using MCSA [50].

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4441
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

III.5. Broken Rotor Bar and Crack End Ring combination of fused FFT and wavelet [62]. Antonino et
al. presented new techniques for detection of broken bar
There are many reasons for these faults such as
using high order discrete wavelets (db40) and compared
vibration and electromagnetic distortion caused by
it with classical methods such as Fourier transform with
magnetic effects, mechanical effects such as fatigue in
two conditions [63]:
some parts and thermal effects.
Slotting, skewing and linear MMF rise across the rotor
and stator slots are considered in the model of induction nd ≥ n f + 2 (18)
motor that may be considered as reasons for the broken
rotor bar [51]. Wen et al. used the EMD which deals with where nf is the level of detail:
nonlinear systems to detect the broken rotor bar using
WDT [52]. Zhitong et al. used the multi resolution nd ≥ n f + 2 (19)
wavelet analysis method to detect the broken rotor bars
according to their analysis of stator current. According to
his work, the signal is first filtered then differentiated and Cusido et al., addressing the shortcomings of the FFT,
after that entered into the wavelet (Daubechies with 5 introduced the spectral density on wavelet to detect many
levels) [53]. Faiz et al. presented a novel criterion to faults in the induction motor using the equations just
detect the broken rotor bar using TSFE to model the presented.
broken bar faults in the induction motor [54]. The The faults with different load conditions (7% and
criterion function to detect the fault is: 10%) has been used when changing slip [64]. MCSA
method is used for fault detection but it has
criterion funct = disadvantages especially when the load torque is varied.
To remedy this, Cusido et al. presented an online system
average of fluctuation for ( abs ( D 4 ) ) (15) for fault detection using many wavelets like Mexican
=
mean current Hat, Morlet and Agnsis mother wavelet to detect broken
bar faults [65]- [66].
Yang et al. presented a novel method to detect the The drawback of using FFT has been investigated by
rotor broken bar using the Ridge wavelet. They extracted many authors for detection of broken rotor bars with
the characteristic frequency components of broken bar db40 as the mother function to avoid low level
using only one phase of stator current [55]. Pons-Llinares overlapping with adjacent bands. The decomposition
et al. presented a new method to detect the broken bar in levels are tested according to the following formula:
the transient region using TMCSA via frequency B-
Splines. The mother wavelet equation that he used was: log ( fs / f )
ns = +1 (20)
log ( 2 )
⎛ fbt ⎞ j 2π fct
ψ ( t ) = Cm,nf sin c m ⎜ ⎟e (16)
⎝ m ⎠ According to the following equation, Hamidi [14] got
a (0.1) Hz resolution to detect the faults in the induction
Here, m =2 [56]. Pineda-Sanchez et al. used fractional motor using a combination of wavelet and power spectral
Fourier transform for spectral analysis with the TMCSA density:
to detect a rotor broken bar [57].
Eren et al. presented the WPT decomposition of the Ns = fs / R (21)
stator current of a 1 Hp induction motor through the test
of RMS for both healthy and faulty bearings to detect where R is resolution and Ns is the number of samples.
bearing faults [58]-[59]. The single mean square of Douglas et al. presented fault detection in the transient
discrete wavelet function computation measures the region for the broken rotor bar using the instantaneous
status of the broken rotor bar of induction motor using power FFT as a medium fault detection and wavelet to
FPGA, whether healthy or faulty. A novelty in their decompose the residual stator current after filtering the
weighting function is shown in Equation (16) [60]: noise using Notch filter [67]-[ 68].
Supangat et al. presented a wavelet indicator to detect
k2 the broken rotor bars by calculating the absolute values
ω fbrb = ∑ ⎡⎣ω cbrb ( j,k ) ⎤⎦
2
(17) of the summed coefficients in the third pattern,
k1 normalized against the summation of the wavelet
coefficient [69]- [70].
Zadeh et al. presented a novel approach to detect the Samsi [71] used V/f control method to detect the
broken bar fault in squirrel cage induction motor. Two 3 broken rotor bar in the induction motor. The diagnosis
hp induction motors with cast aluminum rotor bars were decision is made according to the probability distribution
employed for this experiment [61]. Cabal et al. used of different operation states of healthy and faulty motors.
FPGA to detect many faults in squirrel cage such as The difference in entropy is used as a measure:
unbalance, faulty bearing and broken bars using parallel

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4442
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

i =|∑ p k | ⎛ pk ⎞ Guang et al. presented new fault diagnosis based on


M (k ) = ∑ log 2 ⎜ i1 ⎟
⎜ p ⎟
(22) the collection of both WPA and hybrid support vector
i =1 ⎝ i ⎠ machines which gave better results compared to classical
BP [83]. Xinsheng et al. dealt with the detection and
pk is the distribution corresponding to the kth run . diagnosis of a defect in ball bearings based on both WT
Riera et al used DWT to detect the broken rotor bar in the and ANFIS classification [84]. Zacharias et al. used the
transient region using slip dependant fault component Wavelet Transform (WT) analysis with ANN for the
according to energy ratio of the current signal to the detection and diagnosis of winding faults in electrical
wavelet signal as in the following relationship [72]: machines [85], Van et al. presented a fault diagnosis
method based on ANFIS in combination with decision
trees. CART is used as a feature selection tool to select
⎡ Ns ⎤
⎢ ∑i 2j ⎥ features from the data set [86]. Vilas et al. proposed an
⎢ j = Nb ⎥ optimal MLP neural network based classifier for fault
γ ω ( in db ) = 10 log ⎢ Ns ⎥ (23) detection by employing the information obtained from
⎢ ∑
⎡⎣ω n ( j ) ⎤⎦ ⎥
2
stator current. Detailed design procedure for MLP and
⎢⎣ j = Nb ⎥⎦ SOM neural network models is given [87]; G.K. Singh et
al. presented a treatment of induction motor data
Braham et al. presented a new approach to detect the obtained from physical parameters which is used to train
broken rotor bar in induction motors using spectrum the neural network [88]. Achmad et al. presented a new
density estimation and SVM for different load method of nonlinear kernel based on WSVM. Feature
percentages [73]. reduction and extraction using PCA and KPCA for the
Kia et al. presented a DWT for broken bar detection fault detection and diagnosis of induction motor [89],
and diagnosis faults in induction machines in which Zhongming et al. presented a novel method to detect a
energy test of bandwidth with time domain analysis was broken rotor bar using neural network with 4 layers
the first step, after which it was applied to the stator (input -2hidden-1 output) depending on the CFC of the
current space vector to obtain the different broken bar location of (1-2s)f of stator current [90], Qianjin et al.
fault severities and load levels [74]-[75]. Souad et al. presented detection of rotor broken bar and stator
presented indirect vector control fault diagnosis to detect interturn winding using new methods depending on
both stator winding shorts and broken rotor bar using MCSA techniques (generalized harmonic wavelet
spectral analysis of electrical quantities such as current transform filter and HPSO based wavelet neural network)
and voltage[76]. Good frequency separation using [91]. Xu et al. presented a novel method to detect the
DWPD of induction motor current is essential for induction motor faults using both wavelet neural
accurate detection for broken rotor bars [77]. networks with genetic algorithm for optimization [92].
Erinc et al. applied MWA to the vibration signals with
Shannon entropy to calculate the feature vectors after
IV. Artificial Intelligence Techniques which the PCA using probabilistic neural networks was
used [93]. Tan et al. proposed a hybrid neural and fuzzy
Artificial intelligence has played an important role in
network based on the integration of FAM and the
the wavelet fault diagnosis and detection of induction
rectangular basis function network. This project involved
motors, with techniques such as artificial neural networks
a power generation station’s faults detection [94].
(ANN), fuzzy logic, neuro-fuzzy controllers and genetic
Saghafinia et al. presented a high performance induction
algorithm.
motor control strategy using FOC with hybrid self tuning
Abdesh et al. used the hybrid wavelet and neural
fuzzy logic to get optimal performance in niche
network (WNN) for detection and classification of
application [95]. Subramanian et al. presented wavelet
inverter single phasing and shoot [78]. Kyusung et al.
transform for differential protection and neural networks
used neuro-predictor and wavelet for extraction of non
for fault classification using probability neural network
stationary signal features in the transient stage using
and support vector machine [96]. A novel high
negative sequence as electric faults and the ratio [79]:
impedance fault detection and location approach based
on wavelet transform and ANN was shown in [97].
rhNs ( k )
s (k ) = (24) Increasing the efficiency and determination of the
I hNs ( k ) number of broken rotor bars in squirrel-cage induction
motors was carried out using wavelet neural network and
PCA in [98]. Kouzi et al. described the improvement in
Online detection of rotor bar faults was done using a
sensorless vector control of induction motor drive
wavelet with neural network after feature extraction with
through the use of fuzzy logic in a standard rotor flux
different resolutions of the stator current [80] - [81].
Model Reference Adaptive System (MRAS) based
Guizhen et al. presented wavelet neural network,
estimator which suffered from pure integration problems,
selecting the Morlet wavelet function as the neural
instability problems and sensitivity to parameter
transfer function with new bias threshold and weight
variations mismatch at low speed operation [99]. The
techniques to detect asynchronous motor faults [82].

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

problem of bearing failure detection and diagnosis in The complete circuit of the inverter with the DC
induction motors was studied. The fault detection and voltage rectification is shown in Fig. 6.
diagnosis techniques were carried out using RBF with
ANN in [100]. The most common wavelet software is
listed in Table VI.

V. Inverter Fault Detection


Higher performances achievements can be obtained by
voltage source inverters, the inverter diagnostic
techniques can be classified into current based methods
and voltage based methods.
Fig. 6. Inverter with the rectifier stage
There are specific faults in the inverters such as short
circuit in one or more transistors in the same or different
The percentages of component failure in switch power
legs that may be lead to catastrophic effect. In some
supplies are shown in Fig. 7.
cases, the drive can function but with less performance
due to pulsation torque and freewheeling diodes. Simple
open loop inverter (PWM-VSI) fed induction motor to
maintain the stability of the system by estimation of
stator flux at zero voltage and low frequency through NN
was introduced by [101]. Investigation of the connection
path of uncontrolled rectifier of a variable V/F induction
motor drive was done by [102]. The simulation of
inverter as a switching technique to find the faults was
done by [103]. Fault tolerant operations of soft starters
and adjustable speed drives (ASDs) when experiencing
power switch open circuit or short circuit faults were Fig. 7. Percentage of component failures in switch-mode power supply
presented in [104].
In all these faults, the motor operation is influenced. A case study is presented here to demonstrate the
The drive fault diagnosis is an important issue to detect utility of DC voltage in the detection of inverter and
the type of the faults to take action at an early stage and induction motor faults. DC voltage was measured using a
prevent complete failure. The percentages of component DC voltage sensor (LV25P). The output of the voltage
failures in adjustable speed drives can be shown in Fig. sensor has been conditioned to not exceed 3 V to be
5. Control circuits allow the performance increase of the sufficient for the DSP as can be seen in Fig. 8 for a
power electronics converters and inverters through the healthy inverter.
implementation of advance control techniques. A lot of
research has been done to improve the inverter to get
optimal performance for the induction machines. Khan,
et al developed an online protection of the induction
motor from PWM-VSI using DWT [105]. For an
induction motor controlled by fuzzy logic, Khanniche et
al. presented a novel method of detection and
identification of a transistor based drive’s open-circuit
fault of a three phase VSI using wavelet transform [106].
Kim et al. used DWT to detect the discontinuity of the
signal and then used SVM to isolate the 3-phase PWM
inverters [107].

Fig. 8. DC level to the DSP in the healthy case

Fig. 9 shows the gate signal generated through DSP


F28335 in the healthy induction motor. The amplitude of
these signals is 2.8 V.
The phase A and B induction motor current which are
acquired by the current sensor LA25-NP indicate that the
induction motor is healthy, in spite of some spikes in
Fig. 5. Percentage of component failures in ASD these signals as can be seen in Fig. 10.

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

The distorted gate signals A and B are good


indications of the faulty state of the induction motor as
can be seen in Fig. 11.
The sensor currents of phase A and B have been
acquired to show the faulty status of the induction motor
as can be shown in Fig. 12.

Fig. 12. Stator currents delivered to the DSP in the faulty IM

VI. Fault Tolerant Control


Many efforts in the control community have been
recently devoted to study fault tolerant control (FTC)
systems. A good review of fault tolerant control systems
Fig. 9. Gate signal generated by DSP was provided in [108], with details about the types of
in the healthy IM
fault tolerant control, its areas, architectures, the control
systems that detect incipient faults in sensors and/or
actuators, the adaptation of the control law in to preserve
pre-specified performances in terms of quality of the
production and even safety.
Fault tolerant control consists of two steps:
1. Fault diagnosis
2. Re-design of the controller
Currently, FTC in most real industrial systems is
realized by hardware redundancy, for example, the
majority voting scheme is used with redundant sensors to
cope with sensor faults.
However, due to two main limitations of the hardware
redundancy, high cost and taking more space, solutions
using analytical redundancy have been investigated over
the last two decades.
There are generally two different approaches using
Fig. 10. Stator currents delivered to the DSP
in the healthy IM
analytical redundancy:
1. Passive approaches as a part of classical control,
2. Active approaches as a part of adaptive control.
Recently, an elegant design method of passive
approach was proposed, in which the linear matrix
inequality (LMI) method was used to synthesize the
reliable controller. However, the passive approach has
certain disadvantages. The method is based on an
accurate linear state space model and therefore is not
capable of controlling a nonlinear process for which an
accurate analytical model is usually unavailable.
Because the passive approaches consider fault
tolerance in only the stage of controller design and
without taking adaptation when faults occur, the
amplitude of the faults that can be tolerable is usually
small and cannot meet the requirements in practice.
On the other hand, active fault tolerant control
Fig. 11. Gate signal generated by DSP methods include linearization feedback, linear quadrature
in the faulty IM
method, Pseudo inverse method, Eigen structure

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4445
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

assignment method, neural network, control law homogeneous feedback stabilization was presented. A
rescheduling, model predictive control MPC, H∞, norm multisensory switching control strategy for fault tolerant
optimization and four parameter controller. control using direct torque and flux control of the
The main disadvantage of their designs is that they induction motor was proposed in [120]. A fault tolerant
consider large fault effects which do not challenge the technique valid for both open loop and vector control
robustness problem. A consideration of smaller or motor drive systems are introduced [121]. The technique
incipient (and harder to detect) faults would give a more was presented for AC motors with delta connected
realistic and challenging robustness problem to be circuits in their stator windings. It enabled the operation
solved. of the three phase motor upon a failure in one of its
Another classification of FTC is the following: phases without the need of a special fault detection
1. FTC with off board components: This has (nearly) algorithm. It also significantly mitigated torque
unlimited computing power but has to cope with pulsations caused by an open delta configuration in the
limited and possibly biased measurement data. stator windings.
2. FTC with on board components has to work with Hardware redundancies have inflicted the FTC in most
restricted computing power and memory size which of the real industrial systems. The redundant sensors are
limits the algorithm complexity of the task to be used in majority of the voting schemes to deal with the
performed. sensor faults. Since the last two decades, limitations such
An FTC design consisting of two parts: a nominal as hardware redundancies, high cost and occupying large
performance controller and a fault detection element to spaces have motivated solutions based on analytical
provide fault compensating signals to the feedback loop redundancies.
was proposed in [109]-[138]. The nominal controller can The reliability and the availability characteristic
have any given structure that satisfies the performance defines the fault tolerance of any system [139]. By
specification, the detection element will operate in reliability we refer to the system’s ability to continue its
parallel with the system until a fault is detected. A operation under damaging conditions. Availability refers
method for design switching control and analyzing to the system’s readiness to attempt a correct action. The
achievable performance for motor drives to maintain the addition or a spare available in a system to replace the
system operation was presented in [110]. A collection of unit that fails to perform in a manner that the system is
results towards a unified framework for fault tolerant able to continue with its operation in spite of the failure,
control in distributed control systems was given in [111]. is referred to as the redundancy of a system.
A fault tolerant strategy for the problem of loss of one
phase in a field oriented controlled three phase induction
VI.1. Stator Winding Fault Tolerant
motor was given in [112]. A new strategy of fault
tolerant operation in case of doubly fed induction The failure of the motor windings is behind 30% of all
machine (DFIM) was presented in [113]. the motor faults. The stator winding faults can be
The problem of designing a fault tolerant system for classified as follows [122]:
an IPMSM motor drive subjected to current sensor fault 1. Open circuit faults
was considered by [114]. To achieve this goal, two 2. Short between any turns in the winding
control strategies were considered, the first based on field 3. Short circuit between line to ground voltage
oriented control and an adaptive back stepping observer 4. Short circuit fault between coil to coil
for fault-free operation. The second approach used an 5. Short circuit between line to line voltage
observer for faulty conditions. An online sliding mode The above mentioned faults are explained in Fig. 13.
control allocation scheme for fault tolerant control was
proposed by [115].
In [116], a novel intelligent nonlinear state estimation
strategy, which keeps diagnosing the root causes of the
plant model mismatch by isolating the subset of active
faults (abrupt changes in parameters/disturbances, biases
in sensors/actuators, actuator/sensor failures) and auto
corrects the model online so as to accommodate the
isolated faults/failures was presented. A control system
design for a rotor magnetic bearing system that integrated
a number of fault tolerant control methods was
considered in [117]. In [118], a bibliographical review of
reconfigurable (active) fault tolerant control systems
(FTCS) was presented.
In [119], an adaptive FTC of nonlinearly Fig. 13. Possible failure modes in delta -connected stator windings
parameterized systems with uncontrollable linearization
was proposed. A novel feedback design technique that Various fault diagnosis methods for the detection of
added a power integrator and was motivated by stator winding faults have been mentioned in the

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4446
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

literature. Developments are still required in the detection


methods of delay times between two turn faults and its
intensity. Dangerous affects can be prevented if the stator
winding faults are detected as early as possible and will
give enough time to plan an action to maintain the
required performance.
During the short turn fault, a large circulating current
will be induced which creates excessive heat. Majority of
the stator winding fault detection methods proposed
revolve around the perturbation in the motor parameters
through the second order harmonic in the air gap torque; Fig. 15. Stator resistance configuration during open winding fault
zero sequence voltage; negative sequence current and
impedance; mismatches in the sequence impedance
matrix and the AI techniques, the wavelet, and negative
sequence approaches. The action of the controller does
not influence these methods but they need the voltage
sensors in the circuit.
The system’s smooth operation in the presence of
stator winding faults is very important for any fault
tolerant control system. The critical operations of a
system may be damaged severely by an unexpected shut
down. To maintain the operations in the presence of a
stator winding fault, the redundancy action is a
commonly adopted solution. The main preference has
been given to stopping the operations at the initial stage
as it is sometimes difficult to maintain satisfactory Fig. 16. Generator with fault simulating resistor [124]
functions in the presence of a fault. The voltage of the
faulty area is set at zero or to the minimum quantity to According to the equation (25), the induction motor
label the shorted stator winding. The parallel resistance is equations can also be arranged for both the rotor and
assumed to be at the lowest possible value and is varied stator [125]:
between the original stator winding and the reduced
value by ten times. This has been demonstrated in Fig. ⎡ vs ⎤ ⎡ Rs 0 ⎤ ⎡ I s ⎤ d ⎡ λs ⎤
14. ⎢ ⎥=⎢ ⎥⎢ ⎥+ ⎢ ⎥ (25)
⎣ vr ⎦ ⎣0 Rr ⎦ ⎣ I r ⎦ dt ⎣ λr ⎦

The supply voltage and the stator windings are


symmetrical in the healthy induction motor, thus no
change is required in the system parameters. The system
parameters should be changed to make them applicable
and matched with Kirchhoff’s current rule in case of a
fault. The above stated equation can be expanded for
both the stator short winding and stator open winding.
The simulation of the stator delta connection can be
expressed as a voltage drop in parallel for the stator
winding, with a specific phase winding. The faulty phase
is B in Fig. 17.
Fig. 14. Stator resistance configuration during short winding fault
 
A resistance of a greater value is introduced in the
series with the original stator resistance to denote the
open stator winding fault. The series resistance is
considered to be high and variable. It is assumed to range
between the original stator winding resistance and up to a
ten times increased value. This is demonstrated in Fig.
15. There will be no change in the induction motor
mathematical model, inductance, resistance and the
corresponding magnetic field equation. Fig. 16 shows the
simulation circuit [123].
Fig. 17. Stator winding configuration with an inter-turn short fault

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4447
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

The following expression shows an arrangement of the described by the following expression:
induction motor mathematical model:
⎡ vsa ⎤ ⎡ Ra − Rb Rd + Rc Rd + Rc ⎤ ⎡ia ⎤
⎡ vsa ⎤ ⎡ Ra − Rb Rd || Rc Rd || Rc ⎤ ⎡ia ⎤ ⎢ ⎥ ⎢ ⎥⎢ ⎥
⎢ vsb ⎥ = ⎢ Ra Rb − Rd + Rc Rd + Rc ⎥ ⎢ib ⎥
⎢ ⎥ ⎢ ⎥⎢ ⎥ +
⎢ vsb ⎥ = ⎢ Ra Rb − Rd || Rc Rd || Rc ⎥ ⎢ib ⎥ ⎢ vsc ⎥ ⎢ − Ra Rb Rd + Rc Rd + Rc ⎥ ⎢ic ⎥
+ ⎢ ⎥ ⎢ ⎥⎢ ⎥
⎢ vsc ⎥ ⎢ − Ra Rb Rd || Rc Rd || Rc ⎥ ⎢ic ⎥
⎢ ⎥ ⎢ ⎥⎢ ⎥ ⎣⎢ vd ⎦⎥ ⎣⎢ Ra Rb Rd + Rc Rd + Rc ⎦⎥ ⎣⎢id ⎦⎥
(31)
⎣⎢ vd ⎦⎥ ⎣⎢ Ra Rb Rd || Rc Rd || Rc ⎦⎥ ⎣⎢id ⎦⎥
⎡ λsa ⎤
(26)
⎡ λsa ⎤ ⎢ ⎥
d ⎢ λsb ⎥
⎢ ⎥ +
d λsb dt ⎢ λsc ⎥
+ ⎢ ⎥ ⎢ ⎥
dt ⎢ λsc ⎥
⎢ ⎥ ⎣⎢ λd ⎦⎥
⎢⎣ λd ⎥⎦
Following formulas helps in calculating the value of
The magnetic field equation can be written in the form the inductances of open and short stator winding,
of the following matrix for the voltages with the stator respectively [127]:
LL voltages:
RNor stat LNor stat
⎡ λsa ⎤ ⎡ Laa Lab Lac Lad ⎤ ⎡ia ⎤ = (32)
Rseries Lseries
⎢ ⎥ ⎢ ⎥⎢ ⎥
⎢ λsb ⎥ = ⎢ Lba Lbb Lbc Lbd ⎥ ⎢ib ⎥
+
⎢ λsc ⎥ ⎢ Lca Lcb Lcc Lcd ⎥ ⎢ic ⎥ RNor stat LNor stat
⎢ ⎥ ⎢ ⎥⎢ ⎥ = (33)
⎢⎣ λsd ⎥⎦ ⎢⎣ Lda Ldb Ldc Ldd ⎥⎦ ⎢⎣id ⎥⎦ Rsh Lsh
(27)
⎡ Lar ⎤
⎢ ⎥ The input to the DWT based fault diagnosis algorithm
Lbr
+ ⎢ ⎥ [ Ir ] is the stator current. The open or short stator winding is
⎢ Lcr ⎥ the only thing which can alter the resistance of the any
⎢ ⎥
⎣⎢ Ldr ⎦⎥ faulty branch as mentioned above.

The above equation is expressed for phase C in order VI.2. Speed Sensor Fault Tolerant Operating Strategy
for the current to satisfy the Kirchhoff’s current rule:
Two types of measurements are present in the
induction motor; electrical and mechanical. The electrical
⎡ vsa ⎤ ⎡ Ra − Rb Rd || Rc Rd || Rc ⎤ ⎡ia ⎤
⎢ ⎥ ⎢ ⎥⎢ ⎥ is associated with the currents and voltages for the stator
⎢ vsb ⎥ = ⎢ Ra Rb − Rd || Rc Rd || Rc ⎥ ⎢ib ⎥ or rotor, while the mechanical is associated with the rotor
+
⎢ vsc ⎥ ⎢ − Ra Rb Rd || Rc Rd || Rc ⎥ ⎢ic ⎥ position [128]. The speed encoders mounted in the motor
⎢ ⎥ ⎢ ⎥⎢ ⎥ shaft are used to measure the angular shaft’s position.
⎣⎢ vd ⎦⎥ ⎣⎢ Ra Rb Rd || Rc Rd || Rc ⎦⎥ ⎣⎢id ⎦⎥
The possibilities of faults arise from the presence of
(28)
⎡ λsa ⎤ noise, drift, offset and disconnections [129]. The motor’s
⎢ ⎥
d ⎢ λsb ⎥ performance will deteriorate due to the failure in the
+ encoder. Therefore, [130] introduced a fault control
dt ⎢ λsc ⎥
⎢ ⎥ system with the controller reconfiguration to adapt the
⎣⎢ λd ⎦⎥ operations in accordance with the event of sensor loss or
sensor recovery through speed observer. A fault detection
The original stator resistance is connected with the process and isolation of the mechanical speed sensor in
faulty shunt voltage branch: the induction motor was proposed by [131] according to
the fuzzy logic technique.
vsh = isf ( Rd || Rc ) (29)

Taking into consideration the magnetic flux, the stator


VII. Design Methodologies
short winding voltage can be described as follows [126]: The basic topology of fault tolerant control is
presented in [118] as shown in Fig. 18.
N sh dλ In case of a non linear system being subjected to
vsh = − Rsh ish + sh (30) various faults, [132] introduced a fault tolerant controller.
Ns dt
Temperature variations and sensor faults cause these
faults. The internal and the external factors were dealt
The extra resistance for the stator open winding with the help of the passive FTC and active FTC
equation and the series combination of the phase C is strategies, as shown in Fig. 19.

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

electric vehicles. Two virtual sensors and a maximum


likelihood voting algorithm constitute the architecture.

Fig. 18. Basic block diagram of the fault tolerant control scheme

Fig. 21. Fault tolerant control structure used in the above work

i s1 isd

v s1
is 2
isq
vs 2
isdr P −1
vs3
ω* isqr

Fig. 19. Block Diagram of the proposed fault tolerant controller ϑmes ωmes ϑ

The multi controllers were introduced by [133], as


shown in Fig. 20.
Fig. 22. Fault tolerant control structure

Fig. 23 shows the new fault tolerant algorithm used in


this paper.

Fig. 20. Fault tolerant control structure used in the above work

The performance specifications were maintained at Fig. 23. Block diagram of the FTC algorithm used in this work
acceptable levels through the main induction motor
controllers. As the transition between the controllers was The key improvements introduced by this algorithm
smooth, therefore the algorithm was successful. In [134], were:
a logical variable that allowed a specific controller when 1. The DWT input is stator current.
(∆θ=0) was created. The best time for the replacement of 2. Four algorithms, namely sensor vector control,
the damage components was determined through the sensorless vector control, closed loop V/F and open
fault tolerant induction motor algorithm. This dealt with loop V/F were implemented in Simulink.
the short circuit or the open circuit failure in the power 3. The fault detection and diagnosis tracked the location,
device. The isolation of the damaged elements by the type and time of faults.
blown fuse was the basis of the algorithm, through which 4. The control strategy was decided according to the
the damage was replaced at the best suited time. This is wavelet index which is highly sensitive to signal
shown in Fig. 21. changes.
New fault tolerant controller architecture was
5. Equations relating the wavelet index (and thus the
presented by [135] to obtain a PMSM drive that was both
faults) and the stator resistance after it is modified by
robust against the mechanical sensor failures. Fig. 22
a fault are found.
shows this. To enhance the reliability was the main idea
behind this paper, as this is the main concern in the

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

TABLE IV
SUMMARY OF THE FAULT DIAGNOSIS METHODS PROPERTIES [1]
Techniques Required measurement Application Advantages Drawbacks
Motor Current Signature One stator current *Rotor broken bar *Low cost *Frequencies’ vary from one
Analysis(MCSA) *Stator winding turn *Non invasive motor to other
fault *Limited to some states
*Air gap eccentricity
Complex Park Vector Two stator currents *Rotor broken bar *Non invasive Mismatch faults
(CPV) *Stator winding turn *Simple
fault
*Air gap eccentricity
Axial Flow (AF) Axial flux *Rotor broken bar *Low cost Non invasive
*Stator winding turn
fault
*Air gap eccentricity
Torque Harmonics Two stator currents and *Rotor broken bar *Mechanical fault Not effective in short circuit.
Analysis(THA) voltages *Stator winding turn detection faults
fault *Non invasive
*Mechanical faults in
load
Impedances of Inverse Two stator currents and Stator winding turn *Incipient faults detection Required great measurement
Sequence (IIS) voltages fault *Non invasive precision

ANN Two stator currents & Stator winding turn *Incipient faults detection *Required training period
voltages fault *Non invasive *Not effective in the motors
*Easily to adapt to each changes states
motor

TABLE V
WAVELET SOFTWARE [105]
Type of software Generality Type of code 1D & 2D DWT and SWT compression (C) and de-noising
(D)
Lifting notebook [Mas97] Specialized Research ***************************************
Wavelet explorer Very genera Commercial 1D & 2D compression and de noising
Wavelet Toolbox Very general Commercial Global, level-dependent and/or interval/orientation
[MOPM03] dependent Hard or (for D only) soft threshold strategies:
Noise (D): Scaled white, un-scaled white or colored.
Donoho Johnstone methods (D): 1D & 2D: Fixed-form 1D:
Heursure, rigsure, mini max. Empirical methods: Balance
sparsity-norm (C) or (for 2D C & D) square root of this
threshold. Birge Massart methods: Penalized high
/medium/low (D) and (for C and non global thresholds)
scarce high/medium/low. C Remove near 0. See [MMOP00]
for details.

Wave Lab [DRDH+99] Very general Research High-level commands for the following 1D DWT de noising
methods under the assumption of white Gaussian noise of
variance 1: global threshold: Visually best (soft or hard)
threshold (p2 log n) [DJ94b]. Mini max hard threshold
[DJ94b]. Level- dependent thresholds: Hard SURE
threshold. Soft modified SURE threshold [DJ95]. Visually
best soft threshold [DJ94b] with level- dependent noise
level estimation.
Rice W.T. [BCF+02] General Research Soft or hard threshold Variance estimator: MAD (mean
absolute deviation) or STD (classical numerical std
estimate).
TF Toolbox [AFLG99] General Research ****************************************
Wave kit [Oja98] General Tutorial ****************************************
Wave++ [FKK00a] Specialized Research ****************************************
WZICwP [Rog02] Specialized Research ****************************************
WaveThresh3 [Nas03] General Research ****************************************
Lifting notebook [Mas97] Specialized Research ****************************************

VIII. Inverter Fault Detection Case Study The DC voltage was acquired through DC voltage
sensor as can be seen in Fig. 24. The output of the DC
This case study presents the fault detection of short measurement can be either using oscilloscope as
switch using the DC voltage measurement technique, mentioned earlier in Fig. 8 or using serial communication
which measures the voltage at the terminal of inverter interface through RS232 cable that connects the
and comparing the voltages. The detection of short DSPF28335 to the PC. Fig. 24 shows the DC voltage in a
switch can be done by noticing the voltage reduction in healthy induction motor and inverter.
the DC voltage [136]-[140].

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

Fig. 26 shows zoom in view of the hardware


implementation. Fig. 27 shows the complete set up used
in this project.

IX. Conclusion
This paper reviewed the use of wavelets with
induction motors fault tolerant control. A number of
Fig. 24. Experimental DC level in the healthy inverter case conclusions can be derived from this review:
1) The wavelet is considered a powerful tool in the fault
When a short switch fault was occur, the DC voltage detection and diagnosis of induction motors.
level became lower than 150 V as can be seen in Fig. 25. 2) Fault tolerant control is used to maintain the
operation at acceptable of performance level.
3) Many wavelet classes can be generated by different
kinds of mother wavelets and can be constructed by
filter banks.
4) Improvement of fault detection and diagnosis can be
achieved by exploiting the wavelet properties to get
high effectiveness in detection and diagnostics.
5) DC voltage measurement is considered a good choice
to detect the faults either in the inverter or induction
Fig. 25. Experimental DC level in the faulty inverter case
motor.
6) The wavelet transform can be used to detect and
identify the inverter faults.
7) Stator current acquire can be considered another
Inverter Current sensor DC voltage sensor
indication of induction motor fault.

Acknowledgements
The authors acknowledge University of Malaya,
provision of high impact research, Grant No, D000022-
16601, hybrid solar energy research suitable for rural
electrification.
Gate drives TI DSP TMSF28335
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pp. 1125 – 1130.

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

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Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

[114] H. T. Nademi,Fault tolerant IPMS motor drive based on [135] A. Akrad, M. H.,Design of a Fault Tolerant Controller Based on
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[117] O.T.Matthew ,Cole P. S,Towards fault tolerant active control of vol. 4 n. 2, 2011,pp. 745-752.
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[119] H. L. Liu, Adaptive fault tolerant control for a class of inherent Novel Wind Farm Modeling to Improve Reliability Assessment
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[120] M. S Romero,Sensor fault tolerant vector control of induction [140] S. Sedghi, A. Dastfan, A. Ahmadyfard, Fault Detection and
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pp.1707 – 1724. Histogram Analysis and Neural Network, International Review
[121] A.Sayed Ahmed, B. M, Fault Tolerant Technique for ∆- on Modelling and Simulations (IREMOS),, vol. 4 n. 5,2011, pp.
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Conversion,vol. 26,n. 2, 2011, pp.646 – 653.
[122] Y. Lee, A Stator Turn Fault Detection Method and a Fault
Tolerant Operation Strategy For Interior PM Synchronous Motor Authors’ information
Drives in Safety Critical Application, Ph.d thesis ,School of
Electrical and Computer Engineering,Georgia Institute of 1
University of Malaya, Electrical Engineering department, 50603,
Technology,2007. Kuala Lumpur, Malaysia.
[123] Y. A Barakat, Modeling and Diagnostic of Stator Faults in E-mail: salimhazim2010@gmail.com
Induction Machines Using Permeance Network Method, PIERS
2
Proceedings, Marrakesh, Morocco, 2011, pp. 1550-1559. Technical University of Cluj-Napoca, Department of Electrical
[124] R. Rajeswari, N. K, Diagnosis of Inter Turn Fault in the Stator Machines, str. Memorandumului nr. 28, 400114 Cluj-Napoca,
of Synchronous Generator Using Wavelet Based ANFIS, World Romania.
Academy of Science, Engineering and Technology, 36, 2007, E-mail: Lorand.Szabo@mae.utcluj.ro
pp.203-209.
[125] M. J Gojko, J. P, The Detection of Inter-Turn Short Circuits in Khalaf Salloum Gaeid was born in Iraq in
the Stator Windings of Operating Motors, IEEE Transactions on 1969.He received the B.Eng. and M.Sc. from
Industrial Electronics,vol. 47,n. 5, 2000,pp.1078-1085. the University of Technology in 1993, 2003
[126] J. Ahmed Farooq, T. R, Modelling and simulation of stator respectively, all in electrical engineering,
winding inter-turn faults in permanent magnet synchronous specializing in control systems.
motors, The International Journal for Computation and He is currently working toward the Ph.D.
Mathematics in Electrical and Electronic Engineering,vol. 27,n. degree in electrical engineering, control and
4, 2008, pp.887-896. machine drive, University of Malaya.
[127] K.Vinoth Kumar, S. S, Soft Computing Based Fault Diagnosis, Mr. Khalaf research interests include fault
Second International conference on Computing, Communication tolerant control, control of induction machines, and applications of
and Networking Technologies, 2010, pp. 1-7. wavelet theory to electrical signals, fault diagnosis of induction
[128] D.U. Campos Delgado, D. E, Fault tolerant control in variable machines.
speed drives: a survey, IET Electric Power Applications, vol.2,
n. 2, 2008, pp. 121–134. Hew Wooi Ping was born in Malaysia in 1957.
[129] B. Tabbache, M. B.M, DSP Based Sensor Fault Tolerant He received the BE, University Technology
Control. IEEE International Symposium on Industrial MALAYSIA (UTM), MENG, University
Electronics (ISIE), 2011, pp. 2085 – 2090. Technology Malaysia (UTM) and Ph.D,
[130] R.B. Sepe, J. C, Fault Tolerant Operation of Induction Motor University OF Malaya (UM)
Drives with Automatic Controller Reconfiguration. Practical He is associate professor in electrical
Failure Analysis, vol.3, n.1, 2003, pp. 64-70. engineering, machine drive, University of
[131] F. D Zidani, Diagnosis of Speed Sensor Failure in Induction Malaya. Institution of electrical engineering ,
Motor Drive, IEEE International Electric Machines & Drives Member, Charted Electrical Engineers, 2001-
Conference, IEMDC, 2007, pp. 1680-1684. 2005, (International),engineering council UK, Charted Engineer,
[132] A. Fekih, F. N, A Robust Fault Tolerant Control Strategy for a 2001-2010, (International),Institution Of Engineering And Technology,
Class of Nonlinear Uncertain Systems, Proceedings of American UK, Corporate Member, 1999-2020, (National),Board of Engineers,
Control Conference, 2006, pp. 5474-5480. Malaysia, Professional Engineer, 1998-2008, (National)Institution
[133] M. El Hachemi Benbouzid, D. D,Advanced Fault Tolerant Jurutera Malaysia, Corporate Member, 1997-2008,
Control of Induction Motor Drives for EV/HEV Traction Dr Hew research interests machines and drives (vector drives, PMSM,
Applications: From Conventional to Modern and Intelligent axial flux machines).
Control Techniques, IEEE Transactions on Vehicular
Technology,vol. 56, n.2, 2007, pp.519-527.
[134] M. A. Rodriguez, A. C. A Strategy to Replace the Damaged
Element for Fault Tolerant Induction Motor Drive. International
Conference on Electrical Engineering, Computing Science and
Automatic Control (CCE), 2008, pp. 51-55.

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4455
Khalaf Salloum Gaeid, Hew Wooi Ping, Mustafa Khalid Masood, Lorand Szabo

Mustafa Khalid Masood was born in Saudia


Arabia in 1987. He received his B.Eng degree in
Mechatronics Engineering from the
International Islamic University, Malaysia. He
is currently pursuing a Masters degree at the
University of Malaya, researching under
University Malaya’s Power Electronics
Dedicated Advanced Centre (UMPEDAC).

Szabo Lorand was born in Oradea (Romania)


in 1960. He received the B.Sc. and Ph.D. degree
from Technical University of Cluj (Romania) in
electrical engineering in 1985, respectively in
1995. Currently, he is a Professor and Head of
the Department of Electrical Machines of the
same university.
His research interests are in the areas of variable
reluctance machines, fault detection, fault tolerant electrical machines
and drives, etc.
Dr.Szabo published over 195 scientific papers and books in these fields.

Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved International Review of Electrical Engineering, Vol. 7, N. 3

4456
1827-6679(201205/06)7:3;1-M
Copyright © 2012 Praise Worthy Prize S.r.l. - All rights reserved

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