Professional Documents
Culture Documents
GP 06-36
26 January 2014
Engineering Technical Practice
Engineering
Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
Table of Contents
Page
Foreword ........................................................................................................................................ 4
Introduction ..................................................................................................................................... 5
1 Scope .................................................................................................................................... 6
2 Normative references............................................................................................................. 7
3 Terms and definitions............................................................................................................. 7
4 Symbols and abbreviations .................................................................................................... 9
5 General................................................................................................................................ 10
6 Safety .................................................................................................................................. 10
6.1 General..................................................................................................................... 10
6.2 Equipment................................................................................................................. 10
6.3 Personnel ................................................................................................................. 11
7 Frequency of monitoring and surveys .................................................................................. 12
7.1 General..................................................................................................................... 12
7.2 Hazard identification and mitigation .......................................................................... 12
7.3 Monitoring requirements and frequencies ................................................................. 12
7.4 Risk assessment to evaluate frequency of comprehensive cathodic protection (CP)
surveys (potential, coating, or current attenuation).................................................... 15
8 Monitoring............................................................................................................................ 16
8.1 General..................................................................................................................... 16
8.2 Structure to electrolyte potentials .............................................................................. 16
8.3 Impressed current cathodic protection (ICCP) rectifiers and power sources (e.g.,
generators, solar cells, thermoelectric generators).................................................... 17
8.4 Connections between facilities .................................................................................. 18
8.5 Electrical isolation devices (isolating flanges, insulating joints), surge protection, and
earthing (grounding) connections.............................................................................. 19
9 Surveys................................................................................................................................ 19
9.1 General..................................................................................................................... 19
9.2 Onshore surveys....................................................................................................... 20
9.3 Offshore surveys....................................................................................................... 22
10 Interpretation of data............................................................................................................ 24
11 Mitigation ............................................................................................................................. 25
Bibliography .................................................................................................................................. 28
List of Tables
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
Page 3 of 30 GP 06-36
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
Foreword
This is a revised issue of Engineering Technical Practice (ETP) GP 06-36. This Group Practice (GP)
incorporates changes resulting from a reorganisation of the cathodic protection (CP) ETPs from asset
types to topics.
Due to extensive changes, revisions are not identified by a bar in the left margin, as is normal practice.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
Introduction
This GP provides requirements for cathodic protection systems for all pipelines, equipment, and
structures to meet the principles in OMS.
This GP falls within the corrosion series of ETPs and is one of the documents related to CP. These
ETPs provide detailed information on all aspects of CP design. CP ETP structure is separated into four
distinct topics by application and is not based on asset type. The four topics and associated
information are listed in Table 1.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
1 Scope
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
2 Normative references
The following documents are referenced in one or more requirements in this document. For dated
references, only the version cited applies. For undated references, the latest version of the referenced
document (including any amendments) applies.
BP
GP 06-31 Cathodic Protection (CP) for Onshore and Offshore Facilities, Assets,
Plants, and Floating Structures.
For the purposes of this GP the following terms and definitions apply:
Anode
Electrode of an electrochemical cell at which oxidation occurs.
Bond
Intentional metallic connection between metallic systems in contact with a common electrolyte design
to control electrical current interchange between systems.
Buried structure
Metallic structure laid beneath or built on ground level and then covered with earth.
Calcareous deposit
Layer consisting of calcium carbonate and other salts deposited on surface. If surface is cathodically
polarised, such as in CP, this layer is the result of increased pH adjacent to protected surface.
Cell
Electrochemical system consisting of an anode and a cathode in metallic contact and immersed in an
electrolyte. Anode and cathode can be different metals or dissimilar areas on same metal surface.
Coupon
Representative metal sample used to quantify the extent of corrosion or the effectiveness of applied
cathodic protection.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
Critical bond
Interference bond between two structures that would jeopardise protection of one or both structures if
the bond fails.
Earthing (grounding)
System of electrical connections to general mass of earth. Effectiveness of an earth (ground) electrode
is primarily determined by the resistance the system provides between the earthing (grounding) system
and the general mass of earth.
Electrical isolation
Condition of being electrically separated from other metallic structures or environment.
Electrolyte
Chemical substance containing ions that migrate in an electric field (i.e., soil or liquid adjacent to the
structure).
Interference
Electrical disturbance on a metallic structure as a result of stray current.
On potential
Structure to electrolyte potential measured with cathodic protection current flowing.
pH
Measurement expressing the acidity or alkalinity of an electrolyte or solution on a scale of 0 to 14.
Less than 7 represents acidity, 7 represents neutrality, and greater than 7 represents alkalinity.
Polarisation
Change from open circuit potential as a result of current across the electrode or electrolyte interface.
Protected structure
Structure to which CP is effectively applied.
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Transformer rectifier
Device that converts alternating current (AC) to direct current (DC). DC voltage is used as the power
source for impressed current cathodic protection systems.
For the purpose of this GP, the following symbols and abbreviations apply:
AC Alternating current.
CP Cathodic protection.
DC Direct current.
EM Electromagnetic.
IJ Isolating joint.
IR Inductive resistance.
IM Integrity management.
TR Transformer rectifier.
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5 General
6 Safety
6.1 General
a. Before conducting any CP field activity onsite, all hazards and mitigation actions should
be identified and assessed in accordance with BP HSSE procedures. Recognised hazards
include slips, trips, falls, electrocution, fire or explosion of flammable gas or liquid, and
vehicle accident/collision.
b. A site risk assessment should be completed before start of CP work.
6.2 Equipment
a. The following safety measures and considerations shall be taken into account by either BP
personnel or CP contractors in performing CP monitoring:
1. Always assume that the potential to be measured can be hazardous.
2. Avoid measurements during thunderstorms.
3. Take appropriate safety measures if working near power station transmission lines.
4. Measurements across isolating devices should be considered a potential hazardous
voltage.
5. AC potential of the structure should always be measured first. If an AC potential in
excess of 15 V is measured, the structure should be considered hazardous.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
6.3 Personnel
a. Current flow through the human body can have lethal consequences. Table 2 lists the
effects of different levels of current shocks in the human body.
b. As a minimum, the following actions should be taken by personnel working on CP
monitoring and inspection activities across BP assets:
1. Protective eyewear shall be worn.
2. Protective gloves, shoes, and other clothing shall be worn.
3. Electric hazard protection tools, shoes, and insulating mats shall be used.
4. Lone CP work should be avoided due to risk of electric shocks.
5. Electric sparks shall be avoided.
6. Be aware of shock hazards (state of mind). AC voltage prior to start of work shall be
measured.
7. Handling and storage procedures for chemicals or other hazardous material or
equipment shall be known.
8. BP safety procedures shall be followed.
9. Personnel shall be aware of vehicles.
10. Safety signs shall be used while working on site.
c. Additional, reasonably practical, personnel safety considerations not listed in this GP
should be taken in accordance with specific tasks.
Current Effects
1 mA or less No sensation. Not felt.
1 mA to 8 mA Sensation of shock. Not painful. Individual can let go at will. Muscular control not lost.
8 mA to 15 mA Painful shock. Individual can let go at will. Muscular control not lost.
15 mA to 20 mA Painful shock. Muscular control lost. Cannot let go.
20 mA to 50 mA Painful shock. Severe muscular contractions. Breathing difficult.
50 mA to 100 mA Ventricular fibrillation. Death results if prompt cardiac massage not administered.
100 mA to 200 mA Defibrillator shock needs to be applied to restore normal heartbeat. Breathing probably
stopped.
200 mA and over Severe burns. Severe muscular contractions. Chest muscles clamp heart and stop it during
shock. Breathing stopped. Heart can start following shock. Cardiac massage can be
required.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
7.1 General
a. Each CP system shall be monitored to ensure that the system is operating within the design
parameters and to detect deficiencies that can require further analysis or maintenance.
b. Typical CP devices that shall be inspected to satisfy the monitoring requirements are:
1. ICCP rectifier.
2. CP power source.
3. Critical bond, current drain, diode, or reverse current switch.
4. Permanent structure CP test points.
5. Noncritical bonds.
6. Noncritical current drains.
7. Electrical isolation devices and earthing (grounding) connections.
8. Structures located between permanent test points.
9. Vessels and internal test points on tanks.
10. Fixed or floating structure test points.
c. Local regulations in many countries require CP systems to be monitored and maintained at
defined intervals, with results made available for review. Local regulations shall take
precedent over GP practices if required by local law.
d. Monitoring frequency of CP systems shall be the stricter of 7.3 or local government
regulation.
7.3.1 Onshore
a. Table 3 specifies:
1. Onshore CP devices that shall be monitored and inspected.
2. Measurements that shall be recorded
3. Frequency of measurements.
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b. Data obtained from monitoring activities in Table 3 shall be stored in a database for
analysis to determine if levels of protection conform to GP 06-31.
c. Database shall be subject to approval by Company responsible engineer.
7.3.2 Offshore
a. Table 4 specifies:
1. Offshore CP devices that shall be monitored and inspected.
2. Measurements that should be recorded.
3. Frequency of measurements.
b. Data obtained from monitoring activities in Table 4 shall be stored in a database for
analysis to determine if levels of protection conform to GP 06-31.
c. Database shall be subject to approval by Company responsible engineer.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
structures.
Electrical isolation devices Electrical conductivity. Once per calendar year. Maximum of
(e.g., isolating flanges, 15 months between surveys.
insulating joints).
Subsea pipeline potential Structure to electrolyte potentials. Maximum of 5 year between surveys.
survey - CP survey. Condition of anodes. Risk assessment performed during
survey to determine if shorter survey
intervals are required.
Subsea equipment potential Structure to electrolyte potentials. Maximum of 5 year between surveys.
readings - CP survey. Condition of anodes. Risk assessment performed during
survey to determine if shorter survey
intervals are required.
Floating and fixed Structure to electrolyte potentials. Maximum of 5year between surveys.
structures - CP survey. Condition of anodes. Risk assessment performed during
survey to determine if shorter survey
intervals are required.
Table 5 - Internal surfaces cathodic protection (CP) monitoring requirements and frequencies
8 Monitoring
8.1 General
a. This clause describes types of measurements and inspections that shall be recorded during
CP monitoring. Minimum requirements and any other information that is discovered
during monitoring should be recorded for consideration during CP system analysis.
b. Measurements listed in 8.2, 8.3, 8.4, and 8.5 are general descriptions and not a formal
procedure to perform monitoring.
c. If local government regulation requires a specified procedure in performing any of these
tasks, that government procedure shall take precedence over the applicable BP procedure.
8.2.1 General
a. Structure to electrolyte potentials are the fundamental CP measurement. These potentials
define whether protection criterion is met.
b. Potential measurements shall be taken using a calibrated voltmeter connected to the
structure and to a calibrated reference electrode.
c. Voltmeter and calibration shall be subject to approval by Company responsible engineer.
d. Onshore, potentials shall be taken with either of the following:
1. A portable reference electrode temporarily positioned close to the structure.
2. An electrode permanently installed adjacent to the structure.
e. Offshore, potentials can be taken using any of the following:
1. Portable reference electrodes dipped into the water while suspended from the
structure deck.
2. Permanently installed reference electrodes hardwired back to the main deck.
3. Reference electrodes handheld by divers or mounted on ROVs placed close to the
structure to be measured.
1. Damage or condition that requires a followup action to continue use of the point as a
permanent test point shall be documented.
2. Interiors of test posts and pillars should be kept clean.
3. Cable connections should be kept tight.
4. Cracked or deteriorated cable shall be repaired or replaced.
5. Cracked or deteriorated panel insulation shall be repaired or replaced.
6. Clear cable identification shall be maintained.
8.3 Impressed current cathodic protection (ICCP) rectifiers and power sources (e.g.,
generators, solar cells, thermoelectric generators)
8.3.1 General
a. In an ICCP system, the power source is a critical device. If the power source is not
operating, the CP system is not providing the designed protective barrier.
b. Measurements shall be taken using a calibrated multimeter.
c. Multimeter and calibration shall be subject to approval by Company responsible engineer.
d. Current and voltage measurements shall be taken to indicate operational status of the CP
system.
8.4.1 General
a. The following connections between two or more facilities shall be monitored to determine
any detrimental conditions that could damage one or more of the facilities:
1. Critical bonds.
2. Drain points.
3. Interference mitigation anodes.
4. Diodes.
5. Reverse current switches.
6. Noncritical bonds.
b. Measurements shall be taken using a calibrated multimeter.
c. Multimeter and calibration shall be subject to approval by Company responsible engineer.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
8.5 Electrical isolation devices (isolating flanges, insulating joints), surge protection,
and earthing (grounding) connections
8.5.1 General
a. For a CP system to function correctly, the protected structure shall be electrically isolated
from other non-cathodically protected structures and electrical earthing (grounding)
systems.
b. Surge protectors and ground connections are designed to prevent damage to the structure
due to high current excursions (lightning strikes).
9 Surveys
9.1 General
a. CP surveys shall be used to determine CP status over entirety of both onshore and offshore
structures. CP surveys shall include:
1. Pipelines.
2. Risers.
3. Jackets.
4. AST bottoms.
5. Storage tank internal surfaces.
6. Marine piling.
7. Docks and jetties.
b. Frequency of CP surveys can be influenced by results of a risk analysis, based on annual
data analysis and historical data. Local government regulations can have a set interval for
CP surveys. The more stringent interval shall be adhered.
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9.2.1 General
a. Over the line CP surveys shall be performed to obtain data on the CP status of the structure
between permanent test points. These surveys will determine the status of the CP and
coating system between these points.
b. The type of CP survey shall be selected to identify the anticipated defects on the segment
of structure. The selected survey will identify CP deficiencies, coating defects, or both.
The appropriate survey technique should be used as shown in Table 6.
c. CP surveys shall be completed by a competent person as defined in the personnel
qualifications clause in GP 06-31.
d. Location survey
1. Location of defects identified by any survey shall be determined using GPS, if
possible.
2. Data shall be recorded for further analysis by qualified personnel.
3. Before excavation and repair of defects identified by any survey technique, a local
resurvey should be performed to confirm the exact location to avoid unnecessary
excavation.
4. Comparison of new survey data with that from previous surveys is vital for overall
management of integrity of the structure and allows trends to be identified.
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CIPSs provide an assessment of the effectiveness of the CP along the entire buried
structure with respect to the applicable criteria.
b. On structures protected by more than one CP power source, accurate and synchronised
time switches shall be necessary if recording both on and instant off potential values. For
instant off conditions to be fully achieved, time switches shall ensure that:
1. Current flows from each TR.
2. All structure bonds are interrupted simultaneously.
c. To assist with data interpretation, physical features, such as field boundaries, road, river,
rail, and power line crossings, shall be recorded into data stream.
Data acts as fixed points of reference against which to compare results of successive
surveys and locate defects for remediation.
d. After completion of the survey, recorded data shall be transferred into the database for
profiling and analysis.
e. The database shall be subject to approval by the Company responsible engineer.
9.2.3 Direct current voltage gradient (DCVG) and alternating current voltage gradient
(ACVG) survey
a. DCVG and ACVG surveys are aboveground survey techniques and shall be used primarily
to locate external coating defects on buried pipelines.
b. DCVG and ACVG shall be used:
1. To determine severity and orientation of defects in areas of high stray current activity.
2. As routine tools for periodic surveys.
3. In conjunction with CIPS survey to confirm coating condition in which potential pipe
to soil anomalies are identified.
c. Defect positions should be determined from voltage gradients generated by the flow of DC
or AC current from a source to the defect location.
d. DCVG
1. Voltage gradients are detected using two matched reference electrodes and are
measured using a calibrated voltmeter.
2. IR contribution to the voltage gradient shall be used to determine the coating defect
size.
e. ACVG
1. Voltage gradients are detected using calibrated probes and are measured using a
calibrated voltmeter or ACVG receiver.
2. Defect size shall be determined by the magnitude of the signal drop between the
calibrated probes.
f. DCVG and ACVG surveys do not assess the performance of a CP system.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
If the coating has a uniform dielectric strength and electrically isolates the pipe
metal from the surrounding ground at all points, the strength of the signal current
on the pipe attenuates approximately logarithmically.
Attenuation rate is dependent on the conductance of the coating in contact with the
ground per unit area of pipe and the frequency of the applied AC signal.
If holidays are present, the current attenuates more rapidly.
9.3.1 General
a. During offshore surveys, visual inspection of the CP system shall be conducted from ROV
visual recordings or by divers in situ to assess the conditions of the anodes, standoffs,
clamps, cables, and other associated CP hardware. See Table 7 for the applicable survey
technique.
b. For offshore structures, a detailed knowledge of the geometry of the structure and the
anode distribution is essential.
c. For offshore pipelines and subsea equipment, survey scope shall include:
1. Establishment of the exact location of significant features on the pipeline or subsea
equipment.
2. Assessment of coating damage.
3. Distribution of potentials along the pipeline.
d. Offshore pipelines and risers in deepwater shall be surveyed using ROV techniques.
e. Surveys conducted in shallow water shall use divers, unless other approaches or techniques
are proposed and are subject to approval by Company responsible engineer..
f. During inspection of anodes, marine growth on anodes is common. Because this growth
does not reduce efficiency of the anode, removal of the growth shall not be required.
9.3.2 Remotely operated vehicle (ROV) cathodic protection (CP) systems inspections
and surveys
9.3.2.1 General
a. ROVs should have multi electrode arrays that allow measurement of field gradient in
seawater at a fixed distance from structural members or pipelines in addition to single stab
or proximity potential readings.
b. Field gradient data
1. Using appropriate software, field gradient data can be translated into structure to
electrolyte potentials and anode current outputs.
2. A finite number of potential stab readings shall be required to calibrate electrolyte
potentials determined from field gradient measurements.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
9.3.3.1 General
a. Trailing wire CP surveys used on a subsea pipeline shall have a hardwired connection from
measuring device to one end of pipeline.
b. Measuring device shall be located on a surface vessel. Negative terminal on measuring
device shall be attached to a reference electrode which is fixed to a “fish”. Fish shall be
towed along pipeline route by surface vessel.
c. Trailing wire shall be connected to pipeline at pipeline riser (usually on the offshore
platform). Fish shall be maintained over pipeline with pipeline potentials continuously
recorded or recorded at defined intervals.
d. A voltage gradient technique shall be used with occasional stab readings to calibrate the
results if no physical connection to the pipeline is possible. This technique is less accurate
than the hardwired system.
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“Towed fish” technique is commonly used for inshore pipelines or river crossings
and/or if the pipeline is buried, preventing the use of a more accurate potential
survey technique.
10 Interpretation of data
a. CP monitoring data shall be loaded into an appropriate database such that relevant data can
be accessed, evaluated, and responded to as required.
b. Database shall be subject to approval by Company responsible engineer.
c. Data should be analysed by a competent person to ensure that operating parameters are
fully understood and any adjustments to the system are made correctly as defined in the
personnel qualifications clause in GP 06-31.
d. Data from all relevant sources should be compared and evaluated.
e. Current drain from sacrificial anodes or TR output should be considered, together with
potential data, to determine potential effects on the overall CP system.
f. Results from all surveys should be compared against historical data to determine rates of
change in the protection status. A plan for future remedial works should be completed.
g. Trend analysis should be performed comparing data over the maximum period possible to
obtain the most accurate interpretation.
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11 Mitigation
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Bibliography
BP
[1] GDP 5.0-0001, Group Defined Practice for Integrity Management (IM).
[5] API Std 2610, Design, Construction, Operation, Maintenance and Inspection of Terminal and Tank
Facilities.
[8] 49 CFR 195, Title 49 - Transportation Chapter I - Pipeline and Hazardous Materials Safety
Administration, Department of Transportation, Part 195 Transportation of Hazardous Liquids by
Pipeline - Subpart H - Corrosion Control.
[16] EN 12954, Cathodic protection of buried or immersed metallic structures. General principles and
application for pipelines.
[19] EN 13636, Cathodic protection of buried metallic tanks and related piping.
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Monitoring, Inspection, and Maintenance of Cathodic Protection (CP) Systems
[21] ISO 15589-2, Petroleum and natural gas industries - Cathodic protection of pipeline transportation
systems - Part 2: Offshore pipelines.
[22] ISO/TS 29001, Petroleum, petrochemical and natural gas industries - Sector-specific quality
management systems - Requirements for product and service supply organisations.
[24] ANSI/NACE SP0607, Petroleum and natural gas industries - Cathodic protection of pipeline
transportation systems.
[25] NACE 7L192, Cathodic Protection Considerations for Deep Water Projects.
[27] NACE RP0193, External Cathodic Protection of On-Grade Carbon Steel Storage Tank Bottoms.
[28] NACE SP0169, Control of External Corrosion on Underground or Submerged Metallic Piping
Systems.
[29] NACE SP0176, Corrosion Control of Submerged Areas of Permanently Installed Steel Offshore
Structures Associated with Petroleum Production.
[30] NACE SP0177, Mitigation of Alternating Current and Lightning Effects on Metallic Structures and
Corrosion Control Systems.
[31] NACE SP0186, Application of Cathodic Protection for External Surfaces of Steel Well Casings.
[32] NACE SP0196, Galvanic Anode Cathodic Protection of Internal Submerged Surfaces of Steel Water
Storage Tanks.
[33] NACE SP0207, Performing Close-Interval Potential and DC Surface Potential Gradient Surveys on
Buried or Submerged Metallic Pipelines.
[34] NACE SP0285, Corrosion Control of Underground Storage Tank Systems by Cathodic Protection.
[36] NACE SP0388, Impressed Current Cathodic Protection of Internal Submerged Surfaces of Carbon
Steel Water Storage Tanks.
[37] NACE SP0492, Metallurgical and Inspection Requirement for Offshore Pipeline Bracelet Anodes.
[38] NACE SP0572, Design, Installation, Operation and Maintenance of Impressed Current Deep Beds.
[39] NACE SP0575, Internal Cathodic Protection (CP) Systems in Oil-Treating Vessels.
[40] NACE TM0101, Measurements Techniques Related to Criteria for Cathodic Protection for
Underground Storage Tank Systems.
[41] NACE TM0106, Detecting, Testing and Evaluation of Microbiological Induced Corrosion (MIC) on
External Surfaces of Buried Pipelines.
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[42] NACE TM0109, Aboveground Survey Techniques for the Evaluation of Underground Pipeline
Coating Condition.
[43] NACE TM0497, Measurements Techniques Related to Criteria for Cathodic Protection on
Underground or Submerged Metallic Piping Systems.
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