Professional Documents
Culture Documents
mical Engineeering Profession
CH
HAPTER 1: INTRODU
UCTION TO
O CHEMIC
CAL ENGIN
NEERING P
PROFESSIO
ON
1.1 INTRODU
UCTION TO
O CONCEIIVE-DESIG
GN-IMPLE
EMENTATIION-OPER
RATION
(CDIO))
Course
e Learning
g Outcome
e:
Students should
s be aware of CDIO
C apprroaches & integrated
i curriculum
Students should be prepared to take part in all activities
a and
a develoop their
personal and
a interpe
ersonal sk
kills througgh 3 years diploma program
p
What is
i CDIO?
Conceiive-Design-Implemenntation-Opperation (C
CDIO) is an innova ative educcational
framew
work for prroducing th
he next ge
eneration of
o engineerrs. The fra
amework provides
p
studen
nts with ann educatio
on stressin
ng engineerring funda
amentals set
s in the context
of Con
nceiving – Designingg – Implemmenting – Operating g real-worrlds system
ms and
produc
cts.
Examp
ple: To prod
duce small scale of plant
p produ
ucing amm
monia.
Chapter 1: Introducttion to Chem
mical Engineeering Profession
ated Curriculum
Integra
Integra
ated curric
culum is oneo of CDIO standa ard which is designe ed with mutually
m
supporrting disciplinary co ourses, witth an expplicit plan to integraate person
nal and
interpe
ersonal skiills, produc
ct, process
s, and systtem buildin
ng skills.
Systematic
c Integration of skills
s
Level of
o Respon
nsibility
Teach (T)
Use (U)
Assess (A)
Students are assumed to already have some proficiency in the topic. It is utilized
mainly to learn and/or assess other learning objectives.
References:
1. http://www.cdio.org/
Chapter 1: Introducttion to Chem
mical Engineeering Profession
1.2 INTRODU
UCTION TO
O THE WO
ORLD OF ENGINEER
E RING
Course
e Learning
g Outcome
e:
To define engineerin
e ng
To identify
y the engin
neering dis
sciplines an
nd job fun
nctions
What is
i Enginee
ering?
Accord
ding to the Accreditattion Board
d for Engin
neering and
d Technolo
ogy (ABET):
Skills of Engine
eering Graduates sh
hould have
e:
us enginee
Variou ering disc
ciplines
Electrical engineerin
ng
Mechanica al
Civil
Industrial
Manufactu uring
Chemical
System
Electrical, etc
Chapter 1: Introduction to Chemical Engineering Profession
References:
www.abet.org
Chapter 1: Introducttion to Chem
mical Engineeering Profession
1.3 WH
HAT IS CH
HEMICAL ENGINEE
ERING?
e Learning
Course g Outcome
e:
To define chemical
c e
engineering
g
To determ
mine the chhemical eng
gineering field
f area
What is
i Chemic
cal Engineering?
Chemiical Engin
neering Op
perations
What Chemical
C Engineers
s do?
Chemical engineers are also well suited for dealing with problems associated with
the disposal of industrial wastes and other forms of pollution, as well as with
environmental protection. And of course chemical engineering underlies most of the
energy fields, including the production of coal, petroleum, natural gas, oil shale,
geothermal deposits and nuclear energy.
References:
http://www.cems.umn.edu/academics/chen/whatischen.html
http://www.cems.umn.edu/academics/chen/chendo.html
Chapter 1: Introduction to Chemical Engineering Profession
Overview
It is true that chemical engineers are comfortable with chemistry, but they do
much more with this knowledge than just make chemicals. In fact, the term
"chemical engineer" is not even intended to describe the type of work a chemical
engineer performs. Instead it is meant to reveal what makes the field different from
the other branches of engineering.
All engineers employ mathematics, physics, and the engineering art to overcome
technical problems in a safe and economical fashion. Yet, it is the chemical
engineer alone that draws upon the vast and powerful science of chemistry to solve
a wide range of problems. The strong technical and social ties that bind chemistry
and chemical engineering are unique in the fields of science and technology. This
marriage between chemists and chemical engineers has been beneficial to both
sides and has rightfully brought the envy of the other engineering fields.
More typically, chemical engineers concern themselves with the chemical processes
that turn raw materials into valuable products. The necessary skills encompass all
aspects of design, testing, scale-up, operation, control, and optimization, and
require a detailed understanding of the various "unit operations", such as
distillation, mixing, and biological processes, which make these conversions
possible. The building blocks of chemical engineering basically utilizes mass,
momentum, and energy transfer along with thermodynamics and chemical kinetics
to analyze and improve on these "unit operations." Figure 1.4.1 is the basic
building blocks of chemical engineering.
Chapter 1: Introduction to Chemical Engineering Profession
Chemical
Engineering
Viability –Legal Momentum
Framework, Transfer
Economics,
Operability &
Reliability
Mass Transfer
Thermodynamics
This course educates students to identify, formulate and solve mass and energy
balance problems based on the concept of “conservation of mass and energy” as the
fundamental tool of engineering analysis. Some of the topics covered in this course
are systems of units and dimensions, material balances for process with and
without chemical reaction, gases and vapors, saturation, energy concept and
balances, physical and chemical heat effects and the use of steam tables.
Application of simulation software (HYSYS) in solving the mass and energy
balances is also introduced.
Heat Transfer
The course introduces topics on the different kinds of heat transfer i.e. conduction,
convection and radiation in different cases, types of heat exchangers and finally
introduction on boiling and condensation processes.
Mass Transfer
This course involves the study of mass and heat transfer as well as the
performance of equipment for solvent extraction, leaching, gas absorption and
distillation.
This course covers hazard identification, Occupational, Safety and Health Act
(OSHA) 1994, Toxicology, Material Safety Data Sheets (MSDS), Personal Protective
Equipment, Chemical Safety and Chemical Plant Safety.
Chapter 1: Introduction to Chemical Engineering Profession
This course is designed to address the fundamental theories for engineering system
(product) design and development in a chemical engineering discipline. Product
design involves customer needs, ideas, selection, specialty chemical manufacture
and product appraisal. Students are required to work in a (group) semester project
utilizing available information and material.
Separation Processes
This course involves the study of mass transfer as well as the performance of
equipment for solvent extraction, gas absorption and distillation.
Topics covered include process wastes and their effect on the environment,
pollutant transport, environmental impact assessment, disposal and waste
treatment, waste minimization, environmental audit, alternative uses and recycling
of wastes. The nature of pollution, major sources and effects of pollutants are also
discussed. In addition students will be introduced to environmental-related
legislation and policy.
References
http://www.pafko.com/history/h_chem20.pdf
Chapter 1: Introducttion to Chem
mical Engineeering Profession
e Learning
Course g Outcome
e:
n the profession of ch
To explain hemical enngineering
To identify
y the typical functionns of chemmical engineering
To identify
y the indusstries relatted to chem
mical engin
neering
Overviiew
Within
n these indu ustries, ch
hemical enngineers relly on theirr knowledg
ge of mathe ematics
and sccience—pa articularly chemistryy— to overrcome tech hnical probblems safe ely and
econom
mically. And, of co ourse, the ey draw uponu andd apply their
t engin
neering
knowleedge to so olve any technical challenges they en ncounter. Don't ma ake the
mistak
ke of think king that chemical engineers s only “ma ake thingss,” though h. Their
expertiise is also applied in the area as of law, education n, publishiing, financce, and
medicine, as welll as in man ny other fields that require
r tec
chnical traiining.
Specifically, chem
mical engineers improve food processing g techniqu ues, and methods
m
of prod
ducing fertilizers, to increase
i th
he quantity
y and quallity of avaiilable food..
They a
also constrruct the sy ynthetic fiibers that make ourr clothes more
m comffortable
and waater resisttant; they develop methods
m to
o mass-prooduce drugs, makin ng them
more a
affordable; and they create
c safeer, more effficient methods of re
efining pettroleum
produc
cts, making g energy and
a chemic cal sourcess more prooductive annd cost effe
ective.
you see
e around you.
y
Attornney
Specializes in intellectual properrty law, patent law, l tech
hnology trransfer,
environnmental coompliance, and safeety issues. Patent atttorneys obtain pate
ents for
clients and moniitor the ma
arketplace for possib
ble patent infringeme
i ents.
Consuultant
Works for man ny different custom
mers and d
brings specialized
d knowleddge to inndividual
Chapter 1: Introducttion to Chem
mical Engineeering Profession
Busineess Coordinator
Develops budgets and ca apital pro
ojections for
f a faciility or prrocess. Buusiness
nators worrk closely with
coordin w produ
uction andd design te
eam memb bers to dettermine
the ex
xact needss of a new w processs, then pllan the capital nee eds necess sary to
implem
ment the prrogram.
Produc ct Engineer
Followss the pro oduction cycle
c of a particula
ar productt to ensu ure it is meeting
m
specific
cation. Pro
oduct engineers may
y work withh marketin
ng and R& &D to ensu
ure that
a prodduct will meet the needs off custome ers, then see the product through
t
producction. Theyy may work
k on new products
p or variation ng products.
ns of existin
Professsor
Instruccts studen
nts and connducts ressearch.
Profess
sors may teach severral classes in
chemiccal engineering, be b membe ers of
universsity com
mmittees, and conduct
researcch using governmen
g nt, corporate, or
private
e funding.
Project Enginee er
Overseees the de esign and d construc
ction of
specific
c process ses in a facility. After
construuction, the
ey may assist in equ
uipment
testing
g, operatorr training, and plan
nt start-
up.
Project Managerr
ees the ove
Overse erall design
n and cons
struction of
o a facility, then mannages ongooing
operatiions. Proje
ect manage ers may manage a grroup of pro oject engin
neers durin
ng the
design and consttruction off a new fac
cility.
Industtries:
A varie
ety of indu
ustries emp
ploy chem mical engin esenting a diverse range of
neers, repre
produccts, employ
yers, and services.
s
Chemiical Proce
ess Industries
Biotec
chnology
Electrronics
Chemic cal enginneers in the electronics
industrry are involved with ma aterial
developpment an nd produ uction, prrocess
controll equipm ment desiign, and d the
manufafacturing of
o microchiips and inttricate
circuitrry. Chemmical en
ngineers have
contrib
buted to th he industrry by prod
ducing
components thatt better disssipate heaat and
operatee faster.
Enviro
onmental Safety & Health
Every process involving
i use and
manipuulation of raw
r materrials produ
uces some bby-produccts. Chemic
cal enginee
ers
minimiize the prroduction of by-prod ducts (orr find an appropriate use forr them)
throug
gh process s monitorinng and coontrol, as well as by
b designin ng more efficient
e
processes. Chemmical enginneers are involved
i in
n waste trreatment and
a dispos
sal and
process safety an
nd loss pre
evention
Chapter 1: Introducttion to Chem
mical Engineeering Profession
Fuels
This industry comprises
c petroleum
m and pe etroleum products productio on and
refining, as well as nuclea
ar and synnthetic fuells. Typicallly known for their work
w in
refineries, chemiical engineers are also
a involv
ved in dev veloping alternative
a energy
sources, working g on produ
uction proc
cesses, envvironmenta al monitoriing, researrch and
developpment, andd process safety.
Others s
The tecchnical tra
aining rece
eived by chemical
c en
ngineers makes
m them well suited for
positions in bu usiness, finance,
f i
insurance, law, puublishing, educationn, and
government. Che emical enggineers ma anage, analyze, and
d insure businesses
b in the
chemiccal processs industrie
es. The gov
vernment employers
e include th
he Environ
nmental
Chapter 1: Introduction to Chemical Engineering Profession
References
http://www.icheme.org/careers.aspx
http://www.whynotchemeng.com/
http://en.wikipedia.org/wiki/Chemical_engineering
http://www.pafko.com/history/h_chem20.pdf
Chapter 1: Introducttion to Chem
mical Engineeering Profession
1 ENGIN
1.5 NEERING COMMUNI
C ICATION & TEAMWORK
Course
e Learning
g Outcome
e:
To define effective
e co
ommunica ation and teamwork
To work effectively
e iin small te
eam, inclu
uding evalu
uating team
m peer an
nd team
performannce
To presentt orally an
nd in writin
ng
Engine
eering Com
mmunicattion
Definittions
Writtten •Assignm
•Letter
ment
languaage •Curriculum Vitae (C
CV)
Verb
bal •Intervie
ew
•Meetingg
languaage •Presenttation
Body •Body geestures
languaage •Expresssions
Types of
o commun
nications
Chapter 1: Introducttion to Chem
mical Engineeering Profession
Effectiv
ve commu unication means se ending thhe right innformation
n which will
w be
correcttly receive
ed and weell undersstood by the
t audien
nce or reecipient. Effective
E
commu unication will
w often raise
r the relationshi
r ip and undderstandin
ng with thee entire
audiennce.
ve ways to communiicate:
Effectiv
Shannon’s communic
c cation mod
del
Barrierrs to communicatio
ons
Distraction
ns
Anger/fru
ustration Inteerruptions
Types o
of
barrierrs Inapproprop priate
Personal biaas
priorities
Non‐assertivve
N
L
Lack of confid
dence
behavior
Senderr
Commu unicationss is a two o-way proccess that starts witth the sen nder. The sender
shouldd be conv veying info ormation necessary y for miss sion accom mplishmennt. The
senderr must be proactive e in makinng the rec ceiver und
derstand th he messagge. Too
often, what
w is saiid is not allways wha
at is heard. To preven
nt this from
m happeniing, the
followin
ngs can bee used:
Messag
ge
The message is simply the informattion the sender wan nts to com
mmunicate e to the
er. The me
receive essage is usually
u verrbal, but it
i can also
o be non-v
verbal. To reduce
potentiial problem
ms, the sen
nder shoulld:
Chapter 1: Introduction to Chemical Engineering Profession
Receiver
The receiver needs information to accomplish his/her task. The effectiveness of the
team often rests on its member’s ability to listen. Unfortunately, most people find
listening difficult.
The receiver must exert control over the communication process. For receivers to
have control, it is important that they ensure that the senders understand what the
receivers want and why they want it.
Active listening
Message feedback
Effective receivers verify their understanding of the message with the sender. They
consider words, tone and body language when they give feedback. Forms of
feedback include:
Acknowledgment
Parroting
Paraphrasing
Chapter 1: Introduction to Chemical Engineering Profession
Acknowledging
Parroting
Parroting is repeating back verbatim the words of the speaker. It confirms to the
speaker that the words transmitted were the words received. It is preferred in
verifying receipt of standard commands. Like acknowledgement, it does not
ensure the receiver understood the message
Paraphrasing
Definition of Teamwork
No matter how hardworking, brilliant, or good at problem solving you are, you can’t
do it all by yourself. In today’s world, projects are usually too big to be completed
by one person, and problems are often too complex to be solved by one person.
Instead a team of people needs to be involved. And when people work together,
personalities and communication styles come into play. To become someone who
can succeed in a team setting means becoming someone who can succeed at any
job.
People form groups of all types and sizes. However, not every group is a team.
Wherea
as the defiinition of Teamwork
T is:
As defined in Webs ster's New World Dic ctionary ass "a joint action
a by a group
of people,, in which each persson subord dinates hiss or her inddividual in
nterests
and opiniions to thee unity and
d efficiency
y of the gro
oup."
This doess not mean n that the individua al is no lon
nger imporrtant. How wever, it
does mea an that efffective annd efficien
nt teamworrk goes beyond
b ind
dividual
accomplisshments.
The mostt effective teamwork is produc ced when alla the ind dividuals innvolved
harmonizze their conntributions
s and work k towards a common n goal.
Why T
Teamwork is importtant?
In todaay’s world, almost eeverything is accomp plished byy teams. Large com mpanies
often use
u projectt teams that span th he globe. Small
S comppanies use e teams to ensure
that th
heir produucts and services
s re
each their customers s. Non-proofit organiizations
put tea
ams togethher to accoomplish gooals. Instru
uctors teach and de evelop currriculum
in team
ms, and wo ork in team
ms with co ounselors,, administrrators, andd other accademic
employyees. Government wo orkers from
m local to national le
evels workk in teams.. Aware
of the importanc
i ce of working with otthers, acaddemic instiitutions haave increa
ased the
teamwork compo onent of m
many cours ses, and sttudents woork togethe er both in person
and online to create do ocuments or reportts, put to ogether prresentation ns and
compleete projects
s.
lighten you
ur work lo
oad
reduce duuplication of
o efforts
produce a result greeater than all of yourr separate efforts
Basic g
good attittudes in Teamwork
T
Co-opeeration is the
t lifebloo
od of any team.
t Evenn when pro oject teams are not large
l or
global, co-operattion is important. Co o-operation
n is the actt of workin
ng effective
ely with
others to get a common goal.g It ne
eeds to bee built on trust, wh hich can only
o be
achieveed throughh honesty, openness, consisten ncy and respect.
Opennness means that team m memberrs are not afraid to say what isi on theirr minds
and th
hey do not fear reperrcussions for commu unicating their thou
ughts. They y share
information beca
ause they are
a confide ent that pe
eople won’tt make fun
n of their id
deas.
Respecct means that team m memberrs see one e another as importtant parts of the
team. They spea ak and be ehave respectfully toward
t on
ne anotherr. They lis
sten to
ne’s ideas without ju
everyon udgment, and
a offer coonstructiv
ve criticsm..
Advantages and
d Disadvan
ntages of Teamwork
T k
Advanttages:
Disadvantages:
causess some inddividuals to o feel theyy have nott been give en adequaate opportu unity to
express their viewwpoints. There
T is a lack
l of team m spirit in
n this stage
e. Many members
ncomfortab
feel un ble with thhe group struggles.
s Some are e silent an
nd others ttend to
domina ate the group.
g Commmitmentt to this team effo ort will vaary signifficantly.
Individ
dual prioritties seem to
t block th he work of the team as a some members
m plaace
personnal committments "firrst." The team may be difficullt to assem mble as members
are unnwilling to change their
t scheddules to accommod
a ate the work
w of thee team.
Extremme frustrattion with indecision
i may impe ede progre ess such thhat the tea am will
never gget beyond
d this stage e. It may still
s fulfill iits task, bu
ut not to the
t satisfacction of
all mem
mbers.
Membe ers begin to share e leadershhip responsibilities.. Individu uals contin nue to
disagreee but theiir ideas are
e heard; members
m lis
sten active
ely and diffferences arre dealt
with hhonestly an nd openly.. Understaanding res sults. Allia
ances rema ain, but th hey are
built o
on ideas ra ather than n personallities and loyalties. Logic rathher than emotion
e
guides the decis sion-makin ng processs. Compettition gives way to compromise, for
conflictt is now viiewed as a mutual problem.
p A team me
As embers beg gin to rela
ax in an
atmosp phere of trrust and openness,
o creative id
deas emerg ge, and th
he team fee els that
progresss is being
g made.
Refere
ences
http://
/www.cons
structingex
xcellence.o
org.uk/pdff/documen
nt/Teamwo
ork_Guide
e.pdf
http://
/www.pearrsonhigherred.com/a
assets/hip/
/us/hip_u
us_pearson
nhighered/sample
chapteer/0321858
8093..pdf
http://
/www.uwe
ex.edu/ces
s/pdande/planning/pdf/teamw
wrk.pdf
http://
/www.stan
nford.edu/group/wto
o/cgi-bin/d
docs/Cohe
en_Bailey__97.pdf
http://
/oxforddicttionaries.c
com/definiition/engliish/commu
unication