CONTROL PLAN

CHANGE NOTE SHEET

COMPONENT COMPONENT NO. DOCUMENT DOCUMENT NO.

Cylinder Block BR08 Pre Machining 820 139 8970 Rev-00/ PRODUCTION CAPACITY
09-01
BR08 110115502R Rev 00 PLAN
SHEET DESCRIPTION OF
SR# DATE OP # REMARKS DONE BY REVIEWED BY APPROVED BY
REV # CHANGE

1 21-Sep-13 ALL ALL Creation Anil Kumar Sharma

 RENAULT S.A.
NISSAN

ANPQP - Production Capacity Plan

Document Reference No / Version :

R / N Project : BR08
09-01

Supplier Name: RICO AUTO INDUSTRIES LTD Supplier Code: 8AH7

Document revision date :
21/09/13
Supplier Plant : Supplier personnel responsible for the Activity : Anil Kr. Sharma Tel. No: +91-124-2824593
Gurgaon
Part Name :
Cylinder Block BR08 Pre Machining BR08
Part No & Issue level :
820 139 8970 Rev-00/ 110115502R Rev 00
Design Note / DEVO :

Seq No &
Process Name Type of Machine/Equipment Planned Capacity Planning Assumptions
Symbol

10 Receving of raw material Manual As per requirement (PO Based) Working hours per week 135

1200 kg/h
20 Melting Melting furnace
(Common facility for different customers)
Shift Pattern 3 Shifts

30 Casting Die casting machine 650 PARTS/DAY Working weeks per year 50

40 Fettling Manual Depending on the labour force set for the operation
Total hours available per
6750
year
50 Machining Horizontal Machining Center 635 PARTS/DAY

Details where applicable:

60 Leak Testing Machine Leak Testing 680 PARTS/DAY
-- Number of personnel 6
-- Scrap rates <5%
60 Deburring Manual 623 PARTS/DAY
-- Variant mix constraints No
-- Changeover times
70 Pre-inspection Manual 623 PARTS/DAY
-- Changeover frequency As per requirement
80 Visual Inspection Manual 623 PARTS/DAY
Percentage of facility available:
-- Alliance Production 57%
90 Packaging Manual 623 PARTS/DAY
-- Alliance after sales 0%
-- Other customers 0%
-- Free 43%
Tool life expectancy 100 000 shots
Efficiency levels 85%

Completed by Anil Kumar Sharma & Sanjay Bhat Review Frequency

Signature Date 9/21/2013 Next review Date

ANPQP-2007-0461-EN-10-Production_Capacity_Plan Copyright © 2007 Renault / Nissan

Page 2 of 2