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Process FMEA Guide for Engineers

This document provides an overview of process failure mode and effects analysis (Process FMEA). It defines Process FMEA and describes its purpose. It lists some common inputs to a Process FMEA like process flow diagrams, design FMEA results, and history data. It then shows the typical format of a Process FMEA including columns for potential failure modes and their causes/mechanisms, severity, occurrence, detection, current controls, and recommended actions. Finally, it provides brief descriptions of the content and criteria used in a Process FMEA.

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Pranjal Jangid
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418 views14 pages

Process FMEA Guide for Engineers

This document provides an overview of process failure mode and effects analysis (Process FMEA). It defines Process FMEA and describes its purpose. It lists some common inputs to a Process FMEA like process flow diagrams, design FMEA results, and history data. It then shows the typical format of a Process FMEA including columns for potential failure modes and their causes/mechanisms, severity, occurrence, detection, current controls, and recommended actions. Finally, it provides brief descriptions of the content and criteria used in a Process FMEA.

Uploaded by

Pranjal Jangid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
  • Process FMEA Introduction
  • FMEA Definition
  • FMEA Purpose
  • Process FMEA Input
  • Process FMEA Format
  • FMEA Content Description
  • Severity Rating Table
  • PFMEA Occurrence Evaluation Criteria
  • FMEA Recommended Action for Special Characteristic
  • Process Control
  • Suggested PFMEA Detection Evaluation Criteria
  • Risk Priority Number
  • Recommended Actions

Process FMEA

(Failure Mode & Effect Analysis)

1
FMEA Defination

2
FMEA Purpose

3
Process FMEA Input

What is the Input of Process FMEA


- Process Flow Drg
- Design FMEA
- Things Gone Wrong / Right
- History Data etc.

4
Process FMEA – Format … for complete, refer next slide

RICO PROCESS FAILURE MODE AND DOC NO. : FMEA (M)-9.4-74 REV NO : 00

GURGAON
EFFECT ANALYSIS DATE (ORGI.) : 23/1/2004 KEY DATE :

PART NO : PROCESS RESPONSIBILITY : ASSY. NAME : ASSY. N0. : COPY


BRAKE ROTORS
MR RAKESH NAGPAL , MR R.K.MIGLANI - -
(BRAKE DISCS VENTILATED TYPE)
PART NAME : CORE TEAM : PREPARED APPROVED BY ISSUED BY
CONFID
BY
VENTILATED BRAKE DISC RN , RKM ,SS, SKS, RPB, VKK, SA

CONFIDENTIAL
PROCESS RESP

DETECT
POTENTIAL CURRENT CURRENT

OCCUR
POTENTIAL POTENTIAL CLASS BILI

RPN
SEV

CAUSE (S) / PROCESS PROCESS RECOMMENDED


FAILURE EFFECT (S) OF TAR
FUNCTION MECHANISM (S) CONTROL CONTROL ACTION (S)
MODE FAILURE COMP
REQUIREMENTS OF FAILURE PREVENTION DETECTION
ND

5
SS FAILURE MODE AND DOC NO. : FMEA (M)-9.4-74 REV NO : 00 PAGE :

EFFECT ANALYSIS DATE (ORGI.) : 23/1/2004 KEY DATE : DATE (REV) :

PROCESS RESPONSIBILITY : ASSY. NAME : ASSY. N0. : COPY STATUS


MR RAKESH NAGPAL , MR R.K.MIGLANI - -

CORE TEAM : PREPARED APPROVED BY ISSUED BY


CONFIDENTIAL
BY
RN , RKM ,SS, SKS, RPB, VKK, SA

CONFIDENTIAL
RESPONSI- ACTION RESULTS

DETECT
POTENTIAL CURRENT CURRENT
OCCUR
CLASS

POTENTIAL BILITY &

RPN
SEV

CAUSE (S) / PROCESS PROCESS RECOMMENDED


EFFECT (S) OF TARGET
MECHANISM (S) CONTROL CONTROL ACTION (S)

OCC

RPN
DET
SEV
FAILURE COMPLETIO ACTION TAKEN
OF FAILURE PREVENTION DETECTION
N DATE

6
FMEA Content desciption

7
Severity Rating
Table

8
PFMEA Occurrence Evaluation Criteria

9
FMEA Recommended action for Special Characteristic

10
Process Control

11
12
13
Refer Slide No. 10 for Action

14

1 Process FMEA (Failure Mode & Effect Analysis)
2 FMEA Defination
3 FMEA Purpose
4 What is the Input of Process FMEA - Process Flow Drg - Design FMEA - Things Gone Wrong / Right - History Data etc.
5 DATE (ORGI.) : KEY DATE : FMEA (M)-9.4-74 DOC NO. : VENTILATED BRAKE DISC ISSUED BY PREPARED BY PART NAME : CORE TEA
6 PAGE : DATE (ORGI.) : KEY DATE : FMEA (M)-9.4-74 DOC NO. : ISSUED BY PREPARED BY CORE TEAM : SS FAILURE MODE AND
7 FMEA Content desciption
8 Severity Rating Table
9 PFMEA Occurrence Evaluation Criteria
10 FMEA Recommended action for Special Characteristic

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