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Water Tank Design PDF
Water Tank Design PDF
WATER TANK
7.1 INTRODUCTION
As per Greek philosopher Thales, “Water is the source of every creation.” In day to day life one
cannot live without water. Therefore water needs to be stored for daily use. Over head water tank
and underground water reservoir is the most effective storing facilities used for domestic or even
industrial purpose.
Depending upon the location of the tank the tanks can be named as overhead, on ground or
underground. The tanks can be made in different shapes usually circular and rectangular shapes
are mostly used. The tanks can be made of RCC or even of steel. The overhead tanks are usually
elevated from the roof top through column. In the other hand the underground tanks are rested on
the foundation. Different types of tanks and their design procedure is discussed in subsequent
portion if this chapter.
The water tanks in this chapter are designed on the basis of no crack theory. The concrete used
are made impervious.
Basing on the location of the tank in a building s tanks can be classified into three categories.
Those are:
• Underground tanks
• Tank resting on grounds
• Overhead tanks
In most cases the underground and on ground tanks are circular or rectangular is shape but the
shape of the overhead tanks are influenced by the aesthetical view of the surroundings and as
well as the design of the construction.
Steel tanks are also used specially in railway yards. Basing on the shape the tanks can be
circular, rectangular, square, polygonal, spherical and conical. A special type of tank named
Intze tank is used for storing large amount of water for an area.
The overhead tanks are supported by the column which acts as stages. This column can be
braced for increasing strength and as well as to improve the aesthetic views.
WATER TANK
One of the vital considerations for design of tanks is that the structure has adequate resistance to
cracking and has adequate strength. For achieving these following assumptions are made:
• Concrete is capable of resisting limited tensile stresses the full section of concrete
including cover and reinforcement is taken into account in this assumption.
• To guard against structural failure in strength calculation the tensile strength of
concrete is ignored.
• Reduced values of permissible stresses in steel are adopted in steel are adopted in
design.
The simplest from of water tank is circular tank for the same amount of storage the circular tank
requires lesser amount of material. More over for its circular shape it has no corner and can be
made water tight easily. It is very economical for smaller storage of water up to 20000000 liters
and with diameter in the range of 5 to 8 m. The depth of the storage is between 3 to 4 m. The
side walls are designed for hoop tension and bending moments.
To ensure impervious concrete mixture linear than M 20 grade is not normally recommended to
make the walls leak proof the concretes near the water face need to such that no crack occurs. To
ensure this member thicknesses are so designed that stress in the concrete is lesser then the
permissible as given in table 7.1.
The stress in steel must not be allowed to exceed the following values under different positions
to prevent cracking of concrete.
• When steel is placed near the face of the members in contact with liquid 115 N/ sq
mm for ms Bars and 150 N/ sq mm for HYSD bars.
• When steel is placed on face away from liquid for members less then 225 mm in
thickness same as earlier.
• When steel is placed on the face away from the liquid for members 225 mm or
more in thickness: 125 N/ sq mm for M.S. bars and 190 N/sq mm for HYSD bars.
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WATER TANK
Table 7.1 Permissible Stresses In Concrete (For calculations relating to resistance to concrete)
Permissible Stresses
Grade of Concrete Shear = a/bd
Direct Tension σst Tension Due to bending
(N/mm2) σcbt (N/mm2) (N/mm2)
The floor slab should be strong enough to transmit the load from the liquid and the structure
itself to the ground without subsidence. The floor slab is usually 150 to 200 mm thick and is
reinforced with nominal reinforcement, which may be provided in the form of mesh both at top
and bottom face of the slab. Before laying the slab the bade has to be rammed and leveled then
a75 mm thick layer of lean concrete of M 100 grade should be laid and cured. This layer should
be covered with tar to enable the floor slab act independently on the bottom layer. I n water
logged soils the bottom layer of concrete should preferably be of M 15 grade.
Minimum reinforcement required for 199mm thick sections is 0.3 % of the area of concrete
section which reduced linearly to 0.2% for 450 mm thick sections. In case of floor slab for tank
resting on ground the minimum reinforcement from practical consideration should not be less
then 0.3% of the gross sectional area of the floor slab.
If the thickness of the section (wall, floor or roof slab of the tank) works out to be 225 mm and
above two layers of reinforcing steel shall be placed, one near each of the section to make up the
minimum reinforcement requirements.
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WATER TANK
The design of circular tanks can be carried out by one of the following three methods:
The value of coefficient k and f depend upon H/D and H/t ratio, which is tabulated in Table 7.2.
DESIGN PROCEDURE:
Step 1: Dimensions
Basing on the amount of water that needs to be stored the dimensions of the tanks
are calculated.
Depending upon the depth of liquid (H) the thickness of the wall is assumed from
the empirical formula
t = (30 H + 50 ) mm (7-4)
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WATER TANK
Factor F K
H/t 10 20 30 40 10 20 30 40
0.1 0.075 0.047 0.036 0.028 - - - -
0.2 0.046 0.028 0.022 0.015 - 0.50 0.45 0.40
0.3 0.032 0.019 0.014 0.010 0.55 0.43 0.38 0.33
0.4 0.024 0.014 0.010 0.007 0.50 0.39 0.35 0.30
0.5 0.020 0.012 0.009 0.006 0.45 0.37 0.32 0.27
1.0 0.012 0.006 0.005 0.003 0.37 0.28 0.24 0.21
2.0 0.006 0.003 0.002 0.002 0.30 0.22 0.19 0.16
4.0 0.004 0.002 0.002 0.001 0.27 0.20 0.17 0.14
By knowing the values of H/D and H/t from table 7.2 we can obtain the value of F and k.
Step 3:
By using the values of coefficients F and k the following dimensions are calculated
Step 4:
• The thickness provided for the wall from maximum bending moment
consideration should be checked.
• Sufficient area of steel must be provided at the height h to resist maximum
tension.
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WATER TANK
• Above height h the area of reinforcement can be uniformly decreased and below
this the area of steel is maintained constant.
• In this method it is assumed that the cantilever effect of the wall will be present
for a height of approximately one fourth of the height of wall that is H/4 or 1 m
whichever is more.
• The hydrostatic pressure distribution on the wall is shown in Figure 6.1 (a) the
pressure varies from zero at A to maximum value at B. This is represented by ordinate
BC of the pressure triangle ABC. Draw a horizontal line intersecting the pressure
diagram at P at a height of H/4 or 1m whichever is more. Thus the cantilever action will
be effective up to the height (h) =BP and hoop tension will be predominant from P to A
having its maximum value at P.
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WATER TANK
• The bottom height of the wall i.e. h = BP will be designed as a cantilever fixed at
B and subjected to a triangular load given by area PBC of pressure triangle. The load
from cantilever action thus varies from zero at P to wH at B.
w(H − h )D
1
T= (7-5)
2
• Reinforcement for hoop tension may be provided near both faces. The spacing of
hoop reinforcement (rings) is kept uniform from P to B. At heights above P, the spacing
of rings can be increased.
• From the capacity of the water tank the values of tank diameters (D) and depth of
water (H) are determined.
t = (30 H + 60 ) mm
• Hoop tension
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WATER TANK
Table 7.3 Coefficient for bending moment in cylindrical tank wall (Fixed at base and free at top)
• Bending Moment
Table 7.4 Coefficient for tension in cylindrical tank wall (Fixed at base and free at top)
In case of small amount of water storage rectangular tanks are more economical then circular
because the construction of circular tanks requires complicated and costly formwork. Moreover
compartmentation in a rectangular tank is much easier then the circular tanks. Moreover uses of
rectangular tanks make the full use of the space available. The main components of a rectangular
tank are side wall, base slab and roof slab.
The design of the sidewalls is carried out by approximate method. The method is broadly
categorizes as follows:
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WATER TANK
• The tank walls are designed as horizontal slabs continuous al along and subjected
to a triangular load due to the water pressure varying from zero at the top to maximum
height of h =H/4 of 1 m above the base whichever is greater.
• For the bottom portion the wall is considered as a vertical cantilever fixed at the
base and subjected to triangular loading given by the area P.F.G of the diagram varying
from zero at P and maximum wH at the base.
• Maximum pressure
Maximum pressure (p) for design of wall for horizontal bending per unit height at level
of P = w (H-h) per m (7-7)
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WATER TANK
1
B.M at the end of the span = pB 2 (producing tension on water force)
12
1
B.M at the center of span = pB 2 (producing tension on outer force)
16
The water pressures on short walls are transformed into tension to the long walls.
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WATER TANK
• For rectangular tanks in which ratio of length to width is more than 2, the long
walls are treated as vertical cantilever fixed art the base while the short walls are treated
as horizontal slabs (bending horizontally) spanning between the long walls and fixed at
ends. The lower portion of the short wall for a height of h = H/4 or 1 m whichever is
greater is considered to act as vertical cantilever fixed at the base.
• Bending moments.
1 H 1
Maximum bending moment in long walls = w × H × H × = wH 3 (7.12)
2 3 6
For short walls the maximum bending moment at level P may be taken as follows:
Since the short wall as well as long walls are subjected to bending moment and direct
tension or pull (acting at center of wall) it will be necessary to design the wall section for
combined effect of these two.
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WATER TANK
Reinforcement:
• Long wall
Long wall which act as cantilever fixed to the base reinforcement for moment is vertical
and for the direct tension or pull it is horizontal.
• Short wall
In case of short wall above (h) from base the wall bends horizontally and hence the
reinforcement for the B.M as well as tension are provided in horizontal directions.
For lower portion of the short walls for height (h) the main reinforcement is vertical
whereas for the tension reinforcement is horizontal.
Let assume that two equal and opposite force of magnitude equal to T act on the main
reinforcement the wall section can thus be considered to be subjected to a net
BM=M-Tx and a pull T.
Area of reinforcement is separately calculated for the bending moment and tension or pull and
then added together to get the total reinforcement.
Step 1:
M − Tx
Ast1 =
leverarm × stres sin steel
M − Tx
= (7-17)
jdσ st
Notes:
Safe stress in steel in bending or σ st is taken =115 N/ mm 2 if it is placed on the water face or
within a distance of 225 m from the water face.
If steel is placed at a distance of 225 mm away from water face value of σ st = 125 N/ mm 2
T
Ast2 =
safe ⋅ stress ⋅ in ⋅ steel
T
= (7-18)
σ sc
Safe stress in steel for direction =115 N/ mm 2
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WATER TANK
• For tank resting on ground the base slab should be so designed that it can transfer
the load of the liquid as well as the self-weight of the structure to the ground. The floor
slab is normally made 150 mm to 250 mm thick with 3% of the gross sectional area
reinforced. The reinforcement provided as mesh at both top and bottom of the slab.
• For overhead tanks the floor slab is designed as a one way or a two way slab
based on the length to width ratio of the tank. If L/B>2 the slab is designed as one-way
slab and if L/B, 2, the floor slab is designed as two way slabs. The bending moment due
to water load and self-weight need to be counted for slab design. The vertical wall is also
to be considered.
B H
wH 3
(a) wH 3
6 (b)
Plan of the tank 6
B.M. at the end of tank base of overhead tank
The bending moment at the mid span of base slab will comprise of the following:
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WATER TANK
Therefore the maximum positive B.M at mid span occurs when the depth of water in the tank
=1/2*the width of the tank.
3
wB 2 B wd B 2 1 ⎛ B ⎞
Mc = × + − w⎜ ⎟
8 2 8 6 ⎝2⎠
wB 3 wd B 2
= +
24 8
1 2
The direct tension on the slab = wh (7-21)
2
B
Here, h =
2
Due to the pressure of water on long walls
1 1
T = wh 2 = wB 2 (7-22)
2 8
If height of tank itself is less then B/2 then the actual height of water in the tank shall be
considered for finding out the values for B.M and tension. In case of large height of tank the B.M
at mid span may be negative. In such condition tank mid span section is designed by considering
the tank full of water.
Tank roof of small capacity tank are designed as one-way slab or two-way slab basing on the
length and width ratio. For large capacity tank the roof may be supported by beam supported on
column in regular interval. Flat slab type construction is found suitable and economical for tank
roofs.
280
WATER TANK
While designing an underground tank the most crucial condition of the tank need to be kept
under consideration. And that is when the empty and the soil surrounding the wall is wet. In this
case the wall has to sustain the soil pressure.
Maximum bending moment occurs for the case tank empty and surrounding soil is water logged.
Long walls are designed as cantilever.
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WATER TANK
wh(1 − sin θ )
P= (7-23)
1 + sin θ
1
M max (Tension near water face)= ph 2 (7-24)
33.5
1
M max (Tension away from water face) = ph 2 (7-25)
15
⎛ 6M ⎞
D= ⎜⎜ ⎟⎟ (7-26)
σ
⎝ ct ⎠
b
M
As = (7-27)
σ st jd
282
WATER TANK
Horizontal reinforcement are provided at 3% of gross area up to 100mm thick section. It can be
reduced to 0.2% up to 450 mm thick section. For 225 mm thickness provide two layers of
reinforcement.
Horizontal bars are determined as long wall. And vertical bars are provided with half spacing of
horizontal bars.
Design of slab
1
The maximum moment at mid section = wL2 (7-29)
3
Distributing steel is provided usually 0.003 bt mm 2 /width.
Minimum reinforcement
• The percentage of reinforcement in base or floor slab resting on ground must not
be less then 0.15% of the gross section.
• Minimum cover to all reinforcement should be 25 mm or the diameter of the main
bar which ever is greater.
283
WATER TANK
Design Data:
Step 1:
Water requirement:
2880
∴ Daily water requirement = cft ≈ 462 cft/day
6.24
Step 2:
Tank dimension:
L=15 ft =4.572 m
B =7 ft =2.1336 m
So L/B=15/7>2
462
• Height of water level= = 4.4 ft
15 × 7
• Free board = 0.5 ft.
284
WATER TANK
15 ft 6.5 in
7 ft
10 ft 18 ft
Step 3:
285
WATER TANK
Approximate Analysis:
• Part 1
• Part 2
For L/B>2
Step 4:
wH 3
Moment M =
6
Here, w= 9.81 kN/ m 3 ≈ 10 kN/ m 3
H=5ft=1.524 m
286
WATER TANK
10 × 1.524 3
∴M = = 5.9 kN-M
6
5.9 × 1000
= = 4351.35 lb-ft
4.448 × 0.3043
= 4.351 k-ft
=52.22 k-in
Check for
1
M max = f c kjbd 2
2
52.22 × 1000
⇒ d2 =
0.5 × 1350 × 0.378 × 0.874 × 12
⇒ d = 4.41inch
Then,
M 52.22 × 1000
As = = = 0.63in 2 / ft
f s jd 20000 × 0.874 × 4.75
As (min) = 0.3% (of cross sectional area)
0.3
⇒ × 6.5 × 12 = 0.234in 2 / ft
100
287
WATER TANK
B
Direct tension in the wall, TL = w( H − h) ×
2
2.1336
= 10(1.524 − 1) ×
2
= 5.59kN / m
5.59 × 1000 × 0.3048
= = 383.06lb / ft
4.448
TL 383.06
∴ As = = = 0.019in 2 / ft
Fs 20000
As (min) = 0.234in 2 / ft
Since steel is provided on both faces therefore steel to be provided on both faces as # 3 bar @ 11
inch c/c.
Step 5:
• Force P=w (H-h)=10 x (1.524-1)= 5.24 kN/ m 2 =359.07 lb/ft (per m run)
• Design moment
• Steel requirement
M − Tx 19.875
As = = = 0.24in 2 / ft
f s jd 20 × 0.874 × 4.75
As (min) = 0.234in 2 / ft
∴ As = 0.24in 2 / ft
• At mid section
PL2 1 PL2
M = = × = 10.23kin
24 2 12
10.23
∴ As = = 0.123in 2 / ft < As (min)
20 × 0.874 × 4.75
Step 6:
• Maximum moment
wHh 2 10 × 1.524 × 12
M max = kN .m = = 2.54kN .m
6 6
= 1873.50 lb-ft
= 22.482 k-in
• Steel requirement
M 22.482
As = = = 0.271in 2 / ft > As (min) = 0.234in 2 / ft
f s jd 20 × 0.874 × 4.75
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WATER TANK
Step 7:
L 7 × 12
t= = = 4.2 inch
20 20
⎛ fy ⎞
⎟⎟ = 4.2⎛⎜ 0.4 +
40000 ⎞
t = 4.2⎜⎜ 0.4 + ⎟ = 3.36inch ≈ 3.5inch
⎝ 100000 ⎠ ⎝ 100000 ⎠
6 4.5 × 7 × 15 × 62.5
Total weight of base slab= × 150 + = 0.36 ksf
12 7 × 1.5 × 1000
6
• Effective width, B= 7 + 2 × = 7.5 ft
12 × 2
7.5 2
• Moments, M max = 0.36 × = 2.53 kft=30.375 k-in
8
30.375
• Depth d = =3.37 inch (OK)
0.9 × 1.35 × 0.874 × 0.378 × 12
30.373
∴ As = = 0.41in 2 / ft
20 × 0.874 × 4.25
⎡ 4 ⎤
⎢⎣d = 6 − 1 − 1.5 × = 4.25inch⎥
8 ⎦
Use # 4 bar @ 5inch c/c. So # 4 bar @ 10 inch c/c should be used at each face.
290
WATER TANK
Step 8: Detailing
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WATER TANK
# 3 bar @ 11 in c/c
# 3 bar @ 5.5 in
# 4 bar @ 4 in c/c
A A
# 4 bar @ 5 in c/c
Section A-A
292
WATER TANK
General data:
1 − sin θ
..h=9.5 P = wh
1 + sin θ
293
WATER TANK
1 − sin θ
• Pressure exerted by wet soil = wh (7-30)
1 + sin θ
1 − sin 6
= 20 × 2.896 × = 46.96kN / m 2
1 + sin 6
∴ p = 46.96kN / m 2
ph 2 46.96 × 2.896 2
• Tension near the water face= = = 11.76 kN-m
33.5 33.5
11.76 × 1000 12
= ×
4.448 × 0.3048 1000
So, tension near water face/ ft run=104.05 x 0.3048 = 31.72 kip inch
ph 2 46.96 × 2.896 2
M max = = = 26.26 kN/m
15 15
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WATER TANK
Fct × bD 2
M =
6
6M 6 × 70.80
∴ D2 = = = 86.18in 2
f et × b 0.411 × 12
D = 9.28 in ≈ 9.5 in
Here f ct = (6 → 8) f c '
Let, f ct = 7.5 f c ' = 7.5 × 3000 = 411 psi
M max = 70.84 k-in
M 70.84
• Steel requirement, As = = = 0.51in 2 / ft
f s jd 20 × 0.874 × 8
As (min) = .003bt = .003 × 12 × 9.5 = 0.342in 2 / ft
As = 0.51in 2 / ft
31.72
As = = 0.227in 2 / ft < As (min)
20 × 0.874 × 8
∴ As = 0.342in 2 / ft
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WATER TANK
9.5
L =7+ = 7.79 ft = 2.375 m
12
In FPS system,
PL2 0.963 × 7.79 2
M = = × 12 = 58.44 k-in (per ft length)
12 12
• Now,
fc
M max = kjbd 2
2
2 × 195.36
⇒d = = 4.72inch < 8inch
1.35 × 0.37 × 0.874 × 3.28 × 12
M 39.55
As = = = 0.48in 2 / ft
f s jd 20 × 0.874 × 8
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WATER TANK
As (min) = 0.342in 2 / ft
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Step 9: Detailing
7 ft
7 ft
15 ft
..h=9.5
9.5 in 18 ft
10ft
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WATER TANK
# 4 Bar @ 8 in c/c
#4 Bar @7 in c/c
# 4 Bar @ 4 in c/c
Section A-A
# 4 Bar @ 7 in c/c
# 4 Bar @8 in c/c
299
WATER TANK
300
Figure 716: Detailing of example (continued)