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Signal Conditioning
And
Signal Processing Elements
Signal Conditioning Elements
Introduction
• As stated in Chapter 1, signal conditioning elements convert the output of sensing
elements into a form suitable for further processing.
• This form is usually a d.c. voltage, a d.c. current or a variable frequency a.c.
voltage.
Deflection bridges
• Deflection bridges are used to convert the output of resistive, capacitive and
inductive sensors into a voltage signal.
• Resistive elements are some of the most common sensors.
• They are inexpensive to manufacture and relatively easy to interface with signal
conditioning circuits.
• Resistive elements can be made sensitive to temperature, strain (by pressure or by
flex), and light.
• Using these basic elements, many complex physical phenomena can be
measured; such as fluid or mass flow (by sensing the temperature difference
between two calibrated resistances) and dew-point humidity (by measuring two
different temperature points), etc.
• Sensor elements resistances can range from less than 100Ω to several hundred kΩ,
depending on the sensor design and the physical environment to be measured
Signal Conditioning Elements
• Figure 3.1 shows a general deflection bridge network. 𝐸𝑇ℎ is the open-
circuit output voltage of the bridge, i.e. when current i in BD = 0. Using
Kirchhoff’s laws:
𝑉𝑆
• Loop PABCQ 𝑉𝑆 = 𝑖1 𝑍2 + 𝑖1 𝑍3 𝑖. 𝑒. 𝑖1 = (3.1)
𝑍2 +𝑍3
𝑉
• Loop PADCQ 𝑉𝑆 = 𝑖2 𝑍1 + 𝑖2 𝑍4 𝑖. 𝑒. 𝑖2 = 𝑆 (3.2)
𝑍1 +𝑍4
• ZTh is the impedance, looking back into the circuit, between the output terminals
BD, when the supply voltage 𝑉𝑆 is replaced by its internal impedance.
• Assuming the internal impedance of the supply is zero, then this is equivalent to a
short circuit across AC (see Figure 3.1). We see that ZTh is equal to the parallel
combination of 𝑍2 and 𝑍3 in series with the parallel combination of 𝑍1 and 𝑍4 , i.e.
𝑍2 𝑍3 𝑍1 𝑍4
Z𝑇 = + − (3.4)
𝑍2 +𝑍3 𝑍1 +𝑍4
Signal Conditioning Elements
• If a load, e.g. a voltmeter or amplifier, of impedance 𝑍𝐿 is connected across
the output terminals BD, then the current through the load is i =
𝐸𝑇ℎ /(𝑍𝑇ℎ + 𝑍𝐿 ).
• The corresponding voltage across the load is
• 𝑉𝐿 = 𝐸𝑇ℎ 𝑍𝐿 /(𝑍𝑇ℎ + 𝑍𝐿 ). .
• Thus in the limit that |ZL| ≫ |ZTh|, VL → ETh.
Design of resistive deflection bridges
• In a resistive or Wheatstone bridge all four impedances 𝑍1 to 𝑍4 are pure
resistances 𝑅1 to 𝑅4 . From [3.3] we have
𝑅1 𝑅2
𝐸𝑇 = 𝑉𝑆 − (3.5)
𝑅1 +𝑅4 𝑅2 +𝑅3
• We first consider the case when only one of the resistances is a sensing
element.
• Here R1 depends on the input measured variable I, i.e. 𝑅1 = 𝑅𝐼 , and 𝑅2 ,
𝑅3 and 𝑅4 are fixed resistors. This gives
1 1
ETh = VS − (3.6)
1+R4 /R1 1+R3 /R2
Signal Conditioning Elements
• from which we see that to design a single element bridge we need to
specify the three parameters VS , R 4 and R 3 /R 2. The individual values of R 2
and R 3 are not critical;
• it is their ratio which is crucial to the design. The three parameters can be
specified by considering the range and linearity of the output voltage and
electrical power limitations for the sensor.
• Thus if IMIN and IMAX are minimum and maximum values of the measured
variable, and R IMIN and R IMAX are the corresponding sensor resistances,
then in order for the bridge output voltage to have a range from VMIN to
VMAX the following conditions must be obeyed:
1 1
VMIN = VS − (3.7)
1+R4 / RIMIN 1+R3 /R2
1 1
VMAX = VS − (3.8)
1+R4 / RIMAX 1+R3 /R2
• Often we require VMIN = 0, i.e. the bridge to be balanced when I = IMIN ; in
this case [3.7] reduces to:
R4 R3
= (3.9)
RIMIN R2
Signal Conditioning Elements
• A third condition is required to complete the design. One important
consideration is the need to limit the electrical power 𝑖2 2 𝑅𝐼 in the sensor to
a level which enables it to be dissipated as heat flow to the surrounding
fluid; otherwise the temperature of the sensor rises above that of the
surrounding fluid, thereby affecting the sensor resistance . Thus if wˆ watts
is the maximum power dissipation, we require:
𝑅𝐼
𝑉𝑆 2 ≤ wˆ (3.10)
𝑅𝐼 +𝑅4 2
For 𝑅𝑀𝐼𝑁 ≤ 𝐼 ≤ 𝑅𝑀𝐴𝑋
Signal Conditioning Elements
• A bridge measures resistance indirectly by comparison with a similar
resistance.
• The two principle ways of operating a bridge are as a null detector or
as a device that reads a difference directly as voltage.
Signal Conditioning Elements
𝑅 𝑅
• When 𝑅1 = 𝑅2, the resistance bridge is at a null, irrespective of the mode of
4 3
excitation (current or voltage, AC or DC), the magnitude of excitation, the
mode of readout (current or voltage), or the impedance of the detector.
𝑅2
• Therefore, if the ratio of is fixed at K, a null is achieved when
𝑅3
𝑅1 = 𝐾. 𝑅4 . If 𝑅1 is unknown and 𝑅4 is an accurately determined variable
resistance, the magnitude of 𝑅1 can be found by adjusting 𝑅4 until null is
achieved. Conversely, in sensor-type measurements, 𝑅4 may be a fixed
reference, and a null occurs when the magnitude of the external variable
(strain, temperature, etc.) is such that 𝑅1 = 𝐾. 𝑅4 .
• Null measurements are principally used in feedback systems involving
electromechanical and/or human elements.
• Such systems seek to force the active element (strain gage, RTD,
thermistor, etc.) to balance the bridge by influencing the parameter being
measured.
Signal Conditioning Elements
• For the majority of sensor applications employing bridges, however, the
deviation of one or more resistors in a bridge from an initial value is
measured as an indication of the magnitude (or a change) in the measured
variable.
• In this case, the output voltage change is an indication of the resistance
change. Because very small resistance changes are common, the output
voltage change may be as small as tens of millivolts, even with VB = 10V
(a typical excitation voltage for a load cell application).
• In many bridge applications, there may be two, or even four elements which
vary.
• Fig. 3-2 shows the four commonly used bridges suitable for sensor
applications and the corresponding equations that relate the bridge output
voltage to the excitation voltage and the bridge resistance values. In this
case, we assume a constant voltage drive, VB.
• Note that, since the bridge output is directly proportional to VB, the
measurement accuracy can be no better than that of the accuracy of the
excitation voltage.
Signal Conditioning Elements
• In each case, the value of the fixed bridge resistor, R, is chosen to be
equal to the nominal value of the variable resistor(s).
• The deviation of the variable resistor(s) about the nominal value is
proportional to the quantity being measured, such as strain (in the case of a
strain gage) or temperature (in the case of an RTD).
• Fig 3.2
Signal Conditioning Elements
• Bridges may also be driven from constant current sources as shown in Fig.
3.3 Current drive, although not as popular as voltage drive, has an
advantage when the bridge is located remotely from the source of
excitation because the wiring resistance does not introduce errors in the
measurement.
• Note also that with constant current excitation, all configurations are linear
with the exception of the single-element varying case.
• Fig 3.3
Signal Conditioning Elements
• A bridge with two metal resistance sensor elements can be designed to
give an output voltage approximately proportional to temperature
differences 𝑇1 − 𝑇2 . The bridge incorporates one element at 𝑇1 °C and
another at 𝑇2 °C so that 𝑅1 = R0(1 + α 𝑇1 )
• and 𝑅2 = 𝑅0 (1+α𝑇2 ), as shown in Figure 3.4(a). In order to balance the
bridge when 𝑇1 − 𝑇2 = 0, we require 𝑅4 /𝑅1 = 𝑅3 /𝑅2 when 𝑇1 = 𝑇2 ;
this implies 𝑅4 /𝑅0 = 𝑅3 /𝑅0 , i.e. 𝑅4 = 𝑅3 .
1 + 𝐺𝑒 1 − 𝐺𝑒
𝐸𝑇ℎ= 𝑉𝑆 −
2 2
• i.e.
• Output voltage for cantilever and torque elements
𝐸𝑇ℎ= 𝑉𝑆 𝐺𝑒
Signal Conditioning Elements
Design of reactive deflection bridges
• A reactive bridge has an a.c. supply voltage; two arms are usually reactive
impedances and two arms resistive impedances. Figure 3.5(a) shows the
bridge to be used with the capacitance .
• Figure 3.5 (a) Bridge for capacitive level sensor(b) Bridge for inductive
push-pull displacement sensor.
• here we have
𝑍1 = 1 𝑗𝜔𝐶 , 𝑍2 = 𝑅2 , 𝑍3 = 𝑅3 and 𝑍4 = 1 𝑗𝜔𝐶
0 ℎ
Signal Conditioning Elements
Design of reactive deflection bridges
• This gives
𝑍1 𝑍2
𝐸𝑇 = 𝑉𝑆 −
𝑍1 + 𝑍4 𝑍2 + 𝑍3
1 1
ETh = VS −
1 + Z4 /Z1 1 + Z3 /Z2
1 1
ETh = VS − (3.6)
1+C0 /Cℎ 1+R3 /R2
• Thus in order to get 𝐸𝑇 = 0 at minimum level hMIN , we require
C0 = ChMIN (R 3 /R 2 ), giving:
1 1
ETh = VS ChMIN 𝑅3 −
1+ 1+R3 /R2
Cℎ 𝑅2
Again if R 3 /R 2 is made large compared with 1, this approximates to the linear form:
𝑅2 Cℎ
ETh = VS −1
𝑅3 Cℎ𝑀𝐼𝑁
and from Figure 3.5(b) we have 𝑍1 = 𝑗𝜔𝐿1 𝑍2 = 𝑍3 = 𝑅 and 𝑍4 = 𝑗𝜔𝐿4 giving
𝐿1 1
𝐸𝑇 = 𝑉𝑆 −
𝐿1 + 𝐿4 2
Signal Conditioning Elements
• In summary, there are many design issues relating to bridge circuits. After
selecting the basic configuration, the excitation method must be
determined. The value of the excitation voltage or current must first be
determined.
Signal Conditioning Elements
Amplifiers
• Amplifiers are necessary in order to amplify low-level signals, e.g. thermocouple,
or strain gauge bridge output voltages, to a level which enables them to be further
processed.
The ideal operational amplifier and its applications
Ideal operational amplifier characteristics
• The operational amplifier can be regarded as the basic building block for modern
amplifiers.
• It is a high gain, integrated circuit amplifier designed to amplify signals
from d.c. up to many kHz.
• It is not normally used by itself but with external feedback networks to produce
precise transfer characteristics which depend almost entirely on the feedback
network.
• Usually there are two input terminals and one output terminal, the voltage at the
output terminal being proportional to the difference between the voltages at the
input terminals.
• Figure 3.4 shows the circuit symbol and a simplified equivalent circuit for an
operational amplifier. Table 9.1 summarizes the main characteristics of an ideal
operational amplifier together with those of a typical practical amplifier OPA27.
Signal Conditioning Elements
Amplifiers
Fig 3.4 Circuit symbol and simplified equivalent circuit for operational amplifier.
𝑅𝐹 𝑉𝐼𝑁
𝑉𝑂𝑈𝑇 = −
𝑅𝐼𝑁
Thus the output voltage 𝑉𝑂𝑈𝑇 is proportional to the input voltage 𝑉𝐼𝑁 with gain
𝑅
− 𝑅 𝐹 . The resistance R is set equal to the resistance of 𝑅𝐼𝑁 in parallel with 𝑅𝐹 , i.e.
𝐼𝑁
𝑅𝐹 𝑅𝐼𝑁
𝑅=
𝑅𝐼𝑁 + 𝑅𝐹
This is to balance the d.c. bias currents to inverting and non-inverting inputs.
Signal Conditioning Elements
Amplifier
Inverting amplifier
Non-inverting amplifier.
Signal Conditioning Elements
Amplifier
• We are interested in the output voltage and the voltage gain.
• The Figure shown above is a non-inverting amplifier circuit. Since
𝑖+ = 0, 𝑉+ = 𝑉𝐼𝑁; also 𝑅𝐹 and 𝑅1 form a potential divider so that:
𝑅1
𝑉− = 𝑉𝑂𝑈𝑇
𝑅1 + 𝑅𝐹
Also since 𝑉+ = 𝑉−
𝑅1
𝑉𝑂𝑈𝑇 = 𝑉𝐼𝑁
𝑅1 + 𝑅𝐹
𝑅𝐹
𝑉𝑂𝑈𝑇 = 1 + 𝑉𝐼𝑁
𝑅1
Thus output voltage 𝑉𝑂𝑈𝑇 Is proportional to input voltage𝑉𝐼𝑁 with gain
𝑅𝐹
1+
𝑅1
Signal Conditioning Elements
Amplifier
• Voltage follower:- Figure shown below is a signal
source 𝑉𝐼𝑁 , 𝑅𝐼𝑁 connected to a voltage follower circuit. Here 𝑉− = 𝑉𝑂𝑈𝑇 ,
and since 𝑖+ = 0, 𝑉+ = 𝑉𝐼𝑁 . Since 𝑉− = 𝑉+ then: 𝑉𝑂𝑈𝑇 = 𝑉𝐼𝑁
• This circuit has unity gain, high input impedance and low output
impedance and is used as a buffer amplifier to connect a voltage signal
source with high output impedance to a low impedance load.
Voltage follower
Signal Conditioning Elements
Amplifier
• Differential amplifier:- Figure shown below has two voltage sources 𝑉1 , 𝑅𝐼𝑁 and 𝑉2 , 𝑅𝐼𝑁
connected to a differential amplifier. 𝑉2 , 𝑅𝐼𝑁 and 𝑅𝐹 form a potential divider, so that:
𝑅𝐹
𝑉+ = 𝑉2
𝑅𝐹 + 𝑅𝐼𝑁
Also:
𝑖𝐼𝑁 + 𝑖𝐹 = 𝑖− = 0
Where
𝑉1 −𝑉− 𝑉𝑂𝑈𝑇 −𝑉−
𝑖𝐼𝑁 = , 𝑖𝐹 =
𝑅𝐼𝑁 𝑅𝐹
Giving
𝑉1 −𝑉− 𝑉𝑂𝑈𝑇 −𝑉−
+ =0
𝑅𝐼𝑁 𝑅𝐹
And
𝑅𝐼𝑁 . 𝑉𝑂𝑈𝑇 𝑅𝐹 𝑉1
𝑉− = +
𝑅𝐹 + 𝑅𝐼𝑁 (𝑅𝐹 +𝑅𝐼𝑁 )
Since 𝑉− = 𝑉+
𝑅𝐼𝑁 𝑉𝑂𝑈𝑇 𝑅𝐹 𝑉1 𝑅𝐹 𝑉2
𝑅𝐹 +𝑅𝐼𝑁
+ (𝑅 = (𝑅
𝐹 +𝑅𝐼𝑁 ) 𝐹 +𝑅𝐼𝑁 )
giving:
𝑅𝐹
𝑉𝑂𝑈𝑇 = 𝑉 − 𝑉1
𝑅𝐼𝑁 2
Signal Conditioning Elements
Amplifier
A DAC, on the other hand, inputs a binary number and outputs an analog
voltage or current signal. In block diagram form, it looks like this:
Signal Processing Elements
• Together, they are often used in digital systems to provide complete
interface with analog sensors and output devices for control systems
such as those used in automations
• Fig 3.5
Signal Processing Elements
Digital Ramp ADC
• Conversion from analog to digital form inherently involves
comparator action where the value of the analog voltage at
some point in time is compared with some standard.
Thank you!
Any questions?