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Abstract: Voltage unbalance and distortion become one of the most common power quality problems in industrial utilities, which
cause significant increase of the electromagnetic losses in induction motors. For energy saving of the induction motor system,
there is a need for a detailed research of the loss characteristics of induction motor under unbalanced and distorted supply
voltage. For accurate and fast prediction of the induction motor losses, this study proposes a method to identify rotor harmonics
using the data from one supply cycle. The slip-frequency rotor harmonics are determined by using the space-time symmetrical
characteristics of the induction motor. And based on a numerical method, the higher order harmonics of rotor flux density or
current density are determined from data within one supply cycle. The electromagnetic losses are then calculated from those
harmonics. With this method, the electromagnetic losses of a 5.5 kW induction motor under unbalanced and distorted supply
voltage are calculated and analyzed. The proposed method and the analysis results are validated by comparing the predicted
and measured motor losses of the 5.5 kW induction motor under different supply conditions.
IET Electr. Power Appl., 2018, Vol. 12 Iss. 2, pp. 264-270 264
© The Institution of Engineering and Technology 2017
Fig. 1 2D FEM of the 5.5 kW induction motor with some typical areas highlighted
components of the supply voltage are relatively higher than those whose 2D FEM is shown in Fig. 1, is used to study the effect of
fed by the power grid. Therefore, power supplies with nine unbalanced and distorted voltage on the loss characteristics of
different combinations (as listed in Table 1) of the CVUF and THD induction motor. And the combinations are listed in Table 1 and
are chosen. It should be noted that only the contribution of the their waveforms are shown in Fig. 2.
unbalanced magnitude of the supply voltage is considered,
therefore the phase angle of the selected nine different three-phase 3 Rotor electromagnetic quantity harmonics
voltages are balanced. In this paper, a 5.5 kW induction motor,
identification method
3.1 Solution for slip-frequency components
Table 1 THD and CVUF of the selected nine different
supply voltages This section discusses the proposed method in detail, using the flux
CVUF, % THD, % density at the top of rotor teeth as an example (see Fig. 3). The flux
10 15 20 density waveform of E1 in a slip cycle and flux density waveforms
0 S1 S4 S7 of the symmetric points (E1, E2, E3 etc.) in a supply cycle are
3 S2 S5 S8 shown in Fig. 4. It can be seen that the time domain waveform of
5 S3 S6 S9 flux density at E1 (or E2, E3 etc.) is similar to the time-domain
waveform of any symmetric point, which means the fundamental
IET Electr. Power Appl., 2018, Vol. 12 Iss. 2, pp. 264-270 265
© The Institution of Engineering and Technology 2017
Fig. 3 Rotor section of the 5.5 kW induction motor, with the 16 symmetric points
gt = ∑ Bncos nω t + φn 1 (5)
n
and
Bm u = BR2 u + BI2 u (2) where n is the harmonic order, and w1 is the angular frequency. The
high-order harmonic components can be obtained based on (8).
BI
θ u = arctan (3) 3.3 Flux density and current density harmonics of the 5.5 kW
BR
induction motor under different power supplies
¯
where B̄ u is the μth slip harmonic of the flux density in E1 in Accurate calculation of the copper and iron loss of electric motor
complex form, where BR is the real part and BI is the imaginary requires the harmonic of the current density and flux density.
part; K is the number of the symmetric points; Bm(μ) is the However, most of the literatures only give the distribution
magnitude of the μth slip harmonic of the flux density in E1; NDT is characteristics of the losses, rather than the information of
harmonics. In this paper, based on the T-S FEM, we first have
the number of data in one supply cycle; θ(μ) is the phase angle of
studied the influence of the CVUF and THD on the main harmonic
the μth slip harmonic of the flux density in E1.
components (including the third harmonic) of induction motor;
then, we have studied the distribution characteristics of the copper
3.2 Separation of the high-frequency components and iron losses. By using the proposed identification method, the
flux density and current density harmonics of selected points in the
The slip cycle of the induction motor under no-load condition is
motor, under the selected nine different supplies, are calculated,
about 10 s, therefore the rotor slip-frequency component can be
respectively. The calculated flux densities and current densities are
regarded as a constant throughout a power supply cycle (0.02 s). S-
shown in Fig. 6, where light-grey represents no-load condition, and
t DFT can be directly used to calculate the rotor flux density
dark-grey represents rated load condition. It can be concluded from
harmonics with the data of only one supply cycle. However, under
these figures that
rated load condition, the rotor speed is 1440 r/min, the fundamental
266 IET Electr. Power Appl., 2018, Vol. 12 Iss. 2, pp. 264-270
© The Institution of Engineering and Technology 2017
Fig. 6 Flux densities and rotor bar current densities of typical positions in the 5.5 kW induction motor
(a) Main harmonic components of flux density in the stator teeth, (b) Main harmonic components of flux density in the rotor teeth, (c) Main harmonic components of current density
at the top of the rotor bar, (d) Main harmonic components of current density in the middle of the rotor bar
t1 + T
∫
(i) As shown in Fig. 6a, the fundamental component in the stator
core decreases as the CVUF and THD increase. And the impact of PScu = f 1 ∑ 2
Rs inA 2
+ inB 2
+ inC dt (9)
n t1
CVUF is much more pronounced than the influence of THD.
Under no-load condition, the influence of the CVUF and the THD
on the magnitudes of the third harmonics are not obvious; under where PScu is the total stator copper loss, Rs is the stator resistance,
rated load condition, the CVUF has significant influence on the inA, inB and inC are the nth harmonics of the stator phase currents.
magnitudes of the third harmonics, however the THD still have Owing to the skin effect, the distribution of current in the rotor
little influence on the magnitudes of the third harmonics. bar is extremely uneven. The finite element method divides the
(ii) As shown in Fig. 6b, the (2-s)th harmonic increases apparently rotor bar into many small elements, and the rotor copper loss is
as the CVUF increases, however, it decreases as the THD calculated by adding up the copper losses in the elements. Thus,
increases. And the impact of CVUF is much more pronounced than the FEM of rotor bars can take the skin effect into account
the influence of THD. Because of the negative-sequence equivalent effectively. And the formula of the rotor copper loss is [25]
circuit caused by the unbalanced voltage supply, a large (2-s)th
harmonic is generated in the rotor core. Moreover, we can see that
the slot harmonics under no-load condition are obviously higher
PRcu = ∑ ∑ σ1 LefS jJ jn 2
(10)
j n
than those under rated load condition.
where PRcu is the total rotor copper loss, Sj is the area of the jth
The current density harmonics in the rotor bar are similar in element, σ is the electric resistivity of the rotor bar, Jjn is the nth
many respects to the flux density harmonics in the rotor core, such
rotor harmonic current of the jth element, Lef is the effective length
as the (2-s)th harmonic increases apparently as the CVUF
increases. And the slot harmonics under no-load condition are of the rotor bar.
obviously greater than those under the rated load condition.
4.2 Iron loss estimation method
4 Loss estimation method considering harmonic For the flux density Bm > 1.2 T and frequency f > 400 Hz,
fields conventional iron loss models proposed in [6] normally
4.1 Copper loss estimation method underestimate iron loss value of the induction motor, due to
ignoring ferromagnetic material's nonlinear characteristics [21, 26,
Due to the factors of saturation and winding pattern, the stator 27]. The variable-parameter models are proposed for the cases of
current contains numerous harmonics. The total stator copper loss larger magnitude and frequency [15]. And the formula of hysteresis
can be calculated by adding up the ohmic losses caused by the loss in such a model is
corresponding harmonic currents. Thus, the formula of stator
copper loss can be given as
IET Electr. Power Appl., 2018, Vol. 12 Iss. 2, pp. 264-270 267
© The Institution of Engineering and Technology 2017
Fig. 7 Test bench of 5.5 kW induction motor
Fig. 8 Comparison of the predicted and measured motor losses under different power supplies
(a) No-load, (b) Rated-load
268 IET Electr. Power Appl., 2018, Vol. 12 Iss. 2, pp. 264-270
© The Institution of Engineering and Technology 2017
Fig. 9 Stator copper losses, rotor copper losses and iron losses of the 5.5 kW induction motor under different power supplies
(a) Stator copper losses of the 5.5 kW induction motor under no-load condition, (b) Stator copper losses of the 5.5 kW induction motor under rated load condition, (c) Rotor
copper losses of the 5.5 kW induction motor under no-load condition, (d) Rotor copper losses of the 5.5 kW induction motor under rated load condition, (e) Iron losses of the
5.5 kW induction motor under no-load condition, (f) Iron losses of the 5.5 kW induction motor under rated load condition
shown in Figs. 10a and b, under S9 supply condition, the no- domain and space-domain and current density distributions
load and the rated load copper loss densities in some points at related to phase angles. Based on a numerical method, high
the top of the rotor bars are higher than 6.05 × 107 and 10 × frequency current density harmonics are extracted to provide a
107 W/m3, respectively, however those in the bottom and more accurate representation of flux density's distribution.
middle of rotor bars are less than 0.05 × 106 and 0.2 × 106 ii. Analysis of the electromagnetic loss properties of induction
motors under unbalanced and distorted supply voltage, by
W/m3, respectively.
using the proposed method. Compared with THD, the stator
iii. The iron loss densities in the stator and rotor tooth areas, and rotor copper losses are significantly affected by the CVUF.
especially at the top of the teeth, are obviously higher than And both the CVUF and the THD contribute to the increase of
those in the yoke areas. For example, as shown in Figs. 10c iron losses.
and d, under S9 supply condition, the no-load and the rated-
load iron loss densities in some points at the top of the teeth are Due to the space limit, the paper mainly discusses the
higher than 220 and 250 W/kg, respectively, however both the electromagnetic loss properties of induction motors itself. Since
no-load and the rated-load iron loss densities are less than 20 induction motor and its driving system are becoming integrated,
W/kg in majority of the yoke. therefore further studies have to be performed to obtain the
influence of the voltage unbalance and distortion on the loss
7 Conclusion properties of both the motor and inverter.
The loss characteristics of induction motor under unbalanced and
distorted supply voltage are studied in this paper. The research
work mainly includes that
IET Electr. Power Appl., 2018, Vol. 12 Iss. 2, pp. 264-270 269
© The Institution of Engineering and Technology 2017
Fig. 10 Rotor copper LD and iron LD distributions of the 5.5 kW induction
(a) Rotor copper LD distribution of the 5.5 kW induction motor under no-load condition, (b) Rotor copper LD distribution of the 5.5 kW induction motor under rated load condition,
(c) Iron LD distribution of the 5.5 kW induction motor under no-load condition, (d) Iron LD distribution of the 5.5 kW induction motor under rated load condition
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© The Institution of Engineering and Technology 2017