YOUR PREFERRED PARTNER

PRESENTATION
BOILERS
MISSION OS OIL FIRED STEAM SMALL

MISSION OM OIL FIRED STEAM MEDIUM

MISSION OC COMP OIL FIRED/EXH GAS STEAM

MISSION OL OIL FIRED STEAM LARGE

MISSION D TYPE OIL FIRED STEAM D TYPE

AQ TYPE OIL FIRED/WASTE OIL STEAM

UNEX CHB OIL FIRED STEAM SMALL

UNEX BH OIL FIRED / WASTE OIL STEAM

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? ?
 MISSION OL
BOILER DESIGN
STEAM DIAGRAM
STEAM WATER DIAGRAM
HOT WELL
FEED WATER PUMPS
BOILERS SYTEM OVERVIEW
EXHAUST GAS BOILER
FUEL FEED SYSTEM
MISSION™ OL
STEAM DIAGRAM MISSION OL
STEAM WATER PI DIAGRAM
HOT WELL
FEED WATER PUMPS
BOILERS SYSTEM OVERVIEW
EXHAUST GAS BOILER
FUEL OIL SYSTEM
FO SYSTEM – PI DIAGRAM
 KBSD
STEAM ATOMISING BURNER
 STEAM ATOMISING BURNER KBSD

Atomising steam inlet

- boiler steam line
Atomising steam inlet
- common steam line
Atomising air inlet

Fuel oil inlet

Steam regulating Fuel oil return
valve

Oil flow Guide vanes

meter

Fuel oil Wind box

control valve

Air
inlet

Burner lance

Burner register
Secondary swirler
Igniter Primary swirler

Atomiser
STEAM ATOMISING BURNER WIND BOX

NEW TYPE

OLD TYPE

DYNAMIC WIND BOX , WITH GUIDS VANES

ADDITIONAL DAMPER WITH TWO GUN SYSTEM
SECONDARY SWIRLER
STEAM ATOMISING BURNER
PRIMARY SWIRLER
 OIL

STEAM

OIL
STEAM ATOMISING BURNER
ATOMISING STEAM VERSUS OIL FLOW AND DURING LANCE PURGING

Steam Atomising
Burner
Atm. St.
Controller

6->18 barg 2->6 barg

P/I

Steam 3.5 barg

Oil 2.0 barg

0->100% Oil Flow 20

Controller
Atm. St. Purge Pos.

7
6
Atm. Steam Press

OIL -
ATOM ISING
5
4 0
PRES
0%OIL-ATZ N BAR
3 3.0 0
10%OIL-ATZ N BAR
3 3 10 3.0 1.5
20%OIL-ATZ N BAR
3.5 20 3.5 2
30%OIL-ATZ N BAR
4 2 30 4.0 3
40%OIL-ATZ N BAR
5 40 5.0 4
50%OIL-ATZ N BAR
5.5 1 50 5.5 5
6 0 60 6.0 7
60%OIL-ATZ N BAR

70%OIL-ATZ N BAR
6.2 70 6.2 9
80%OIL-ATZ N BAR
6.2 0
80 10 6.2 20 30
12 40 50 60 70 80 90 100
6.2 90 6.2 15 Oil Flow
90%OIL-ATZ N BAR

100%OIL-ATZ N BAR
6.2 100 6.2 18
DIESEL OIL IGNITION BURNER
 IGNITION BURNER ARRANGEMENT

Air servo cylinder

Hose for air servo cylinder (down)

Hose for air servo cylinder (up)

Magnetic switch

Hose for purge air

Throttle valve for Caps for

Hose for diesel oil electrodes
combustion air

Flame scanner
ignition burner

Hose for
combustion air

Flange at wind box

Diesel oil inlet

Air inlet

Ignition burner lance

Ignition electrodes

4 mm

8-12 mm

Nozzle

Nozzle

10-12 mm
MISSION CONTROL SYSTEM
COMUNICATION - CONFIGURATION
COMUNICATION - CONFIGURATION
COMUNICATION - CONFIGURATION
 WHAT IS THIS AND HOW DOES IT WORKS ?

IT IS A MICRO PROCESSOR CONTROLLED SYSTEM , A COMPUTER !

IT WORKS LIKE A COMPUTER (MORE OR LESS) AND THE PROGRAM
IS THE SAME IN ALL UNITS !
 CONTROLLER

WORKING PROGRAM

BASIC PROGRAM

WORKING DATA
FIRST POWER UP , DEFAULT DATA IS LOADED
OPERATION CONDITION , OPERATION DATA
 OPERATION CONDITION , POWER DOWN

NOT ACTIVE

NOT ACTIVE ACTIVE

BUT PROGRAM
REMAIN

ACTIVE
 OPERATION CONDITION , POWER ON AGAIN

Version
&
RAM
check

IF CHECK IS OK THAN CONTINUE

USING THE PROGRAM IN RAM
 OPERATION CONDITION , POWER ON AGAIN

Version
&
RAM
check

IF CHECK IS NOT OK .. THEN

 OPERATION CONDITION , OPERATION DATA

LOAD PROGRAM INTO RAM AND

ASK ....
 OPERATION CONDITION , OPERATION DATA

COPY EEPROM?

YES = COPY LAST WORKING DATA

INTO RAM TOGETHER WITH
PROGRAM
WHAT IS ON THE
In each panel there is a program:
•Local Panel 1 = Local Panel 2, and contains
the Water level controller, Oil and Air
controller, Burner Set points, etc.
•Power Panel 1 & 2 contain different things,
and depending on the plant set up some, or
all, of the program is used.
•All Panels (micro processor units) are
talking to each other.
THE EPROM CONTAINS THE PROGRAM FOR:

•LOCAL PANEL 1

•LOCAL PANEL 2

•POWER PANEL 1

•POWER PANEL 2

•BURNER TYPE

• AND OTHERS
Basic Functions:
•Steam Pressure Controller
•Oil / Air Flow Controllers
•Atomising Steam Controller
•Water Level Control
•Oil Pressure (Ring Line) Controller
•Oil Temperature Controller
•Alarm & Shutdown Functions
 Basic PID Controllers

dp X-mitter P X-mitter T X-mitter P X-mitter

on Boiler on Oil line on Oil line on Burner

Oil Flow

Water Level Oil Press Oil Temp Atm. St.

Controller Controller Controller Controller
 Engineering Units (Atm. Steam, Water Level, Oil Pressure/Temperature)

X-mitter Analog PID Analog / I/P

Input Controller Digital Converter
Output or
0 - 16 barg 4 - 20 mA 0 - 16 barg 0 - 16 barg 0 - 100 % 4 - 20 mA Servo-
Up / Down drive

% Unit (Air, Oil)

X-mitter Analog PID Analog I/P

Input Controller Output Converter

0-300mmWC 4 - 20 mA 0-100% 0 - 100 % 0 - 100 % 4 - 20 mA

Calibration
 Controlling the Steam Pressure
P X-mitter
on Boiler /
St. Line

Mst Stm
Controller

Oil Flow Air Flow

Controller Controller

dp X-mitter
Windbox/
Flow Furnace
meter
 Boiler / Steam Line

P X-Mitter
barg
6,5

SP 7

Controlling the Air Lead – Oil Lack

Auto 1
19 Hand

Steam Pressure
50

High Low
Selector Selector
50 48

Compare Compare
with other with other
values values

48 1
Air/Oil
SP 50 48 MV Ratio %Oil %Air MV 48 48 SP
0 0
Air Controller 48 10 13 Oil Controller
1 Auto 20 22 1 Auto
30 Hand 30 33 21 Hand
50 40 42 48
50 51
50 60 60 48
70 69
80 78
I/P 90 88 I/P
100 97
dp Flow

1 AirOffset Air Flow Oil Flow OilOffset 1

 Boiler / Steam Line

P X-Mitter

Set points & Limits

barg
6,5

SP 7
Auto 1
19 Hand
50

High Low
Selector Selector
50 48
BURNER SYSTEM
OIL OK DIFF N% 2
Compare Compare AIR OK DIFF N% 2
with other with other MAN STEP N% 1
values values AIR OIL DIF N% 100 OK
MAX OIL OUT N% 30
REDUCED PRS N BAR 5
LOAD LIMIT N% 50
48 1
Air/Oil
SP 50 48 MV Ratio %Oil %Air MV 48 48 SP
0 0 START/STOP LIMITS
Air Controller 48 10 13 Oil Controller M.START DIF N BAR 0,2
1 Auto 20 22 1 Auto M.STOP DIFF N BAR 0,8
15 Hand 30 33 17 Hand MIN.FIRING POSITION
50 40 42 48 AIR POS. N% 16
50 51 OIL POS. N% 15
50 60 60 48 PURGE POSITION
70 69 AIR POS. N% 70
80 78 OIL POS. N% 15
I/P 90 88 I/P IGNITION POSITION
100 97 AIR POS. N% 18
dp Flow OIL POS. N% 15
RISING
1 AirOffset Air Flow Oil Flow OilOffset 1 WARM UP LIM N BAR 2
RISING DIFF N BAR 1
MOD.FR.DIFF N BAR 1
STEAM PURGE POSITION
AIR POS. N% 30
OIL POS. N% 30
STAND BY POSITION
AIR POS.
N% -20
OIL POS.
N% 20
 Two Boiler System
Basic PID Controllers

dp X-mitter P X-mitter T X-mitter P X-mitter

on Boiler on Oil line on Oil line on Burner

Oil Flow

Water Level Oil Press Oil Temp Atm. St.

Controller Controller Controller Controller

Common for both Boilers

 Two Boiler System / Control
Principle P X-mitter
on St Line

Mst Stm
Controller

Oil Flow Air Flow Oil Flow Air Flow

Controller Controller Controller Controller

dp X-mitter dp X-mitter
Windbox/ Windbox/
Flow Furnace Flow Furnace
meter meter

Boiler 1 Boiler 2
Two Boiler System / Control
Principle
 Boiler / Steam Line

P X-Mitter
barg

Sequence Steps &

6,5

SP 7
Auto 1

Parameters
19 Hand
50

High Low
Selector Selector
50 0
BURNER SYSTEM
OIL OK DIFF N% 2 OK
Compare Compare AIR OK DIFF N% 2
with other with other MAN STEP N% 1
values values AIR OIL DIF N% 100 OK
MAX OIL OUT N% 30
-20 20 REDUCED PRS N BAR 5
LOAD LIMIT N% 50
0 1
Air/Oil 0
SP -20 0 MV Ratio %Oil %Air MV 20 20 SP Step
0 0 START/STOP LIMITS
Air Controller 0 10 13 Oil Controller M.START DIF N BAR 0,2
1 Auto 20 22 1 Auto M.STOP DIFF N BAR 0,8
45 Hand 30 33 17 Hand 7 MIN.FIRING POSITION
-20 40 42 20 AIR POS. N% 16
50 51 OIL POS. N% 15
-20 -20 60 60 20 2 PURGE POSITION
70 69 AIR POS. N% 70
80 78 OIL POS. N% 15
I/P 90 88 I/P 3 IGNITION POSITION
100 97 (4-6) AIR POS. N% 16
dp Flow OIL POS. N% 18
RISING
1 AirOffset Air Flow Oil Flow OilOffset 1 WARM UP LIM N BAR 2
RISING DIFF N BAR 1
MOD.FR.DIFF N BAR 1
10 STEAM PURGE POSITION
(11-13) AIR POS. N% 30
OIL POS. N% 30
0 STAND BY POSITION
(1) AIR POS.
N% -20
OIL POS.
N% 20
 Slave Boiler Condition
•Stopped / Cold
•Stopped / Heating Coil
•Burner in Auto => Pressure Maintenance
SETTINGS

START/STOP
LIM ITS
M .START DIF N BAR lo: 0 hi: 27 def: 0.3

M .STOP DIFF N BAR lo: 0 hi: 27 def: 0.6

SLV M .START N BAR lo: -27 hi: 0 def: -2

SLV M .STOP N BAR lo: -27 hi: 0 def: -1

SLAVE START N % lo: 0 hi: 100 def: 75

SLAVE STOP N% lo: 0 hi: 100 def: 25

START SLAVE N SEC lo: 0 hi: 3600 def: 60

STOP SLAVE N SEC lo: 0 hi: 3600 def: 60

Parallel Operation
Inert Gas Operation:

•Manual operation
•Normal Auto load sharing
•Forced Inert Gas operation
(local/external)
Inert Gas
Operation
PC Remote
Control
Trend
curves &
Optimizing