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Ain Shams Engineering Journal (2012) 3, 105–111

Ain Shams University

Ain Shams Engineering Journal


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CIVIL ENGINEERING

Impact behavior of glass fibers reinforced


composite laminates at different temperatures
Amal A.M. Badawy *

Materials Engineering Department, Faculty of Engineering, Zagazig University, Zagazig, 44519, Egypt

Received 22 October 2011; revised 24 December 2011; accepted 3 January 2012


Available online 16 February 2012

KEYWORDS Abstract The impact behavior of glass fibers reinforced polyester (GFRP) was experimentally
Fiber-reinforced polymer; investigated using notched Izod impact test specimen. The experimental program was carried out
Laminates; on unidirectional laminate of GFRP in directions 0, 45 and 90 in addition to cross-ply laminate
Cross-ply; ð0=90=0Þs . The effect of fiber volume fraction, Vf% (16%, 23.2% and 34.9%) was considered. The
Unidirectional; impact specimens were tested after exposure to temperatures of 10 C, 20 C, 50 C and 80 C for
Impact strength exposure time of 1 h and 3 h. Test results showed that the effect of exposure temperature and fiber
volume fraction on impact strength of GFRP composite depends on the parameter controlling the
mode of failure, i.e. matrix or fiber. The failure characteristic changed from fiber pull-out to fiber
breakage with increasing the exposure temperature.
 2012 Ain Shams University. Production and hosting by Elsevier B.V.
All rights reserved.

1. Introduction military structures. These materials are being used increasingly


due to their superior strength, light weight and adaptable de-
The response of composite materials under dynamic loading sign, where the ability to tailor their mechanical properties
has received much attention recently. Application of the mate- by the choice of fiber, fiber direction and matrix. However,
rials can be found both in the transportation industry and in in dynamic situations their behavior is very complex due to a
large number of factors that govern their response. These fac-
tors include impact velocity, specimen geometry, impactor size,
* Tel.: +2 01221400124. clamping mode, matrix properties and reinforcement geometry
E-mail address: aam_badawy@yahoo.com [1]. In contrast to metals which absorb energy in elastic–plastic
deformation, fiber-reinforced polymer (FRP) exhibit a variety
2090-4479  2012 Ain Shams University. Production and hosting by of fracture mechanisms including matrix deformation and mi-
Elsevier B.V. All rights reserved.
cro-cracking, interfacial debonding, lamina splitting, delami-
Peer review under responsibility of Ain Shams University.
nation, fiber breakage and fiber pull-out [2]. The effect of
doi:10.1016/j.asej.2012.01.001 fiber volume fraction on the impact performance of glass fiber
reinforced polymer (GFRP) was studied by various investiga-
tions with contradictory results. It was found that, the increase
Production and hosting by Elsevier in the fiber content introduced increasing in impact resistance
[3–5]. However, Khalid [6] found an opposite trend. He found
106 A.A.M. Badawy

that the increase in the fiber content leads to a reduction in the


Table 2 The condition and measurement gauge for the tested
impact resistance.
specimens.
The study of impact response of laminated composites sub-
jected to environmental conditions other than ambient is more Temperature (C) Test condition Measurement gauge
realistic. The investigated temperatures are express to the 10 Refrigerator Infrared thermometer
ambient temperature in which the composite materials are (FLUKE 61)
used. The previous investigations studied the effect of temper- 20 Oven Temperature indicator
ature ranging from 50 to 120 on the impact behavior of com- 50 Oven Temperature indicator
posite material. The effect of exposure temperature on the 80 Oven Temperature indicator
impact performance of GFRP was studied by few investiga-
tions [7–10]. It was found that, the increase in temperature
with thickness of 4 ± 0.2 mm having V notch of 45 with a
leads to a decrease in the impact resistance. On the contrary,
depth of 2 mm prepared by milling machine.
another study [6] found inverse behavior, where an increase
The experimental program was carried out on GFRP unidi-
in the impact resistance was found with increasing tempera-
rectional laminates in directions 0, 45 and 90 in addition to
ture. Therefore, the influence of temperature on the impact
cross-ply laminate ð0=90=0Þs to study the impact behavior with
behavior of composite laminate still under focus and need
the variation of fiber volume fractions, Vf%, (16%, 23.2% and
more study. In the present study, the impact specimens were
34.9%) and exposure temperature (10 C, 20 C, 50 C and
exposed to temperatures of 10 C, 20 C, 50 C and 80 C
80 C) at exposure time of 1 h and 3 h. A brief description of
for exposure time of 1 h and 3 h before testing. These advanced
the parameters investigated in the present study is illustrated
laminates are susceptible to impact damage either during
in Table 1. Five specimens for each test condition were pre-
assembly or in service. In particular, the internal delamination
pared. This leads to the fabrication of 265 test specimens.
being the major mode of damage, generated often due to the
relatively low interlaminar shear strengths, is not visible on
2.2. Test procedures
the impact surface and is likely to grow under subsequent load-
ing which can lead to a significant loss in structural stiffness,
strength and lead to catastrophic failure [11–16]. Therefore, The 6709 (Avery-Denison limited) machine was used to con-
it is of vital importance to have a better understanding of duct the impact test. A hammer and a digital attachment for
the impact characteristics, energy absorption and induced recording the energy absorption were used to perform the
damage of the laminated composite. Topics on this issue are tests. The impact speed was fixed at 3.46 m/s. The Frazer of
still open for investigation. Therefore, the objective of this refrigerator was used for cooling the specimens while an oven
work is to study the influence of the fiber volume fraction, tem- was used for heating the other specimens. An infrared ther-
perature and exposure time on the impact strength and failure mometer (FLUKE 61) was used to check that the specimen
modes of composite laminate. temperature is maintained at the desired temperature. Expo-
sure time was 1 h and 3 h. Table 2 shows the test condition
2. Experimental work and measurement gauge for the tested specimens. Computer
Light Microscope, USB 2.0 digital microscope, of magnifica-
tion up to 250X was used to assess the type and extent of
2.1. Materials and specimens
damage.

The materials used in this work were E-glass fibers in roving 3. Results and discussion
form as a reinforcement and polyester resin (Resipole 9588
ST) as a matrix. The methyl ethyl ketone peroxide (1% by
weight of resin) was used as catalyst and Cobalt naphthenate Results of this study include the impact strength of unidirec-
(0.2% by weight of resin) as accelerator. The laminated com- tional and cross-ply laminates in addition to failure mechanism
posites were made in form of plates consist of five layers by and microscopic examination of composite specimens.
hand lay-up technique (ISO 1268). The mould was hardening
at room temperature for 24 h, then the plate removed from 3.1. The impact energy of unidirectional laminate
the mould and matured for 21 days before machining the spec-
imen. The specimens were carefully cut to the required dimen- Fig. 1 shows the variation of impact strength with fiber volume
sions of the impact test according to ASTM D256. The notched fractions for unidirectional composite laminates at different fi-
Izod impact specimen dimensions were 63.5 mm · 12.7 mm ber orientation after exposure to temperature of 20 C for 3 h.

Table 1 Parameters investigated in the present study.


Type of material Fiber direction Vf% Temperature (C) Exp. time (h) No. Spec.
0 16 23.2 34.9 10 20 50 80 1 3
Polyester – – – 40
Unidirectional 0 – – – 45
Laminate 45 – – – 45
90 – – – 15
Cross-ply laminate ð0=90=0Þs – 120
Impact behavior of glass fibers reinforced composite 107

400 composites is higher than that of 90 unidirectional laminated


composites.
2

Laminate orientation The effect of exposure temperature on impact strength of 0


Impact strength, kJ/m

300 unidirectional composite with different fiber volume fractions


0 is shown in Fig. 3. The Figure illustrates that, the impact
200 45
strength decreases with increasing the exposure temperature
for GFRP specimens, while it increases for the polyester
90
100
600
Vf

2
0 500 0°unidirection 0%

Impact strength, kJ/m


0 10 20 30 40 16%
Fiber volume fraction, V f % 400 23.2%
34.9%
Figure 1 Effect of fiber volume fraction on impact strength for 300
unidirectional laminates at 20 C.
200

100
It is observed that, the impact strength increases with increas-
ing Vf% for 0 unidirectional laminated specimens. However, 0
insignificant effect of fiber volume fractions on impact strength -20 -10 0 10 20 30 40 50 60
was observed for laminates with fibers orientation of 45 and Exposure temperature,ºC
90. Fig. 2 illustrates the modes of failure for unidirectional
Figure 3 The variation of impact strength with exposure
composite laminated specimens with Vf = 34.9% at different
temperature for 0 unidirectional composite laminate.
fiber orientation. It is clear that, in the case of 0 unidirectional
composite laminate, the presence of fibers arrest the crack
propagation in the test specimen and the final failure was 250
due to delamination between layers in the compression zone,
see Fig. 2a. Therefore, fiber volume fractions plays a crucial
2
Impact strength, kJ/m

200
rule in the impact strength of 0 unidirectional composite lam-
inate. On the other hand, the cracks propagate in the direction 150
of fibers in the case of 45 and 90 unidirectional laminated Vf
composites result in fracture in these directions, see Fig. 2b
100 16%
and c. Therefore, there is no significant effect of fiber volume
fractions in theses fiber directions. In the case of 45 unidirec- 23.2%
45°unidirection
50 34.9%
tional laminated composites both fibers and matrix control the
failure by different mechanism, while in the case of 90 unidi-
0
rectional laminated composites the whole behavior is con- -20 -10 0 10 20 30 40 50 60
trolled by the matrix with no contribution to the fibers. Exposure temperature,ºC
Also, the length of crack path in the case of 45 unidirectional
laminated is longer than that of 90 unidirectional laminated. Figure 4 The variation of impact strength with exposure
Thus the impact strength of 45 unidirectional laminated temperature for 45 unidirectional composite laminate.

Figure 2 Failure modes of (a) 0 unidirectional laminate, (b) 45 unidirectional laminate and (c) 90 unidirectional laminate, at
Vf = 34.9%.
108 A.A.M. Badawy

specimens. The variation of impact strength with exposure of unidirectional GFRP composite depends on the parameter
temperature for 45 unidirectional composite laminate speci- controlling the mode of failure, i.e. matrix or fiber.
mens having different Vf% is shown in Fig. 4. As expected,
the behavior of specimens with this fiber orientation is similar 3.2. The impact energy of cross-ply laminate
to the behavior of polyester (matrix) in Fig. 3. This is because
the matrix controlling the behavior of laminate in this fiber ori- Fig. 5 shows the effect of exposure temperature for 3 h on im-
entation. The increase in temperature leads to tougher matrix pact strength for cross-ply laminate with different Vf %. The
(softening) consequentially more energy is required to fracture figure illustrates that, the impact strength decreases with
the test specimen. The figure also illustrates that the increase in increasing the exposure temperature for cross-ply GFRP spec-
Vf% leads to a decrease in the impact strength especially at low imens. The decrease in the impact strength is insignificant for
temperature. Thus, it can be concluded that the effect of expo- low Vf %, i.e. Vf = 16%, up to exposure temperature of
sure temperature and fiber volume fraction on impact strength 80 C. Similar trend is observed for the higher percentages of
fiber volume fraction up to 50 C. Above 50 C, a noticeable
400 reduction in the impact strength is recorded. The figure also
shows that, the increase in Vf% leads to an increase in the im-
pact strength of cross-ply GFRP specimens. It is clear from the
Impact strength, kJ/m2

Vf
300 impact strength results of unidirectional GFRP laminates that,
0%
0 unidirectional composite is directly proportional to fiber
16% volume fraction and inversely proportional to exposure tem-
200 perature (fibers control laminate behavior). On the other hand,
23.2%
an opposite trend is observed for 90 unidirectional composites
34.9%
100 and polyester (matrix control laminate behavior). This means
that the behavior of cross-ply specimens under impact loads
is a combination between the behavior of 0 and 90 unidirec-
0 tional composites in addition to the effect of delamination be-
-20 0 20 40 60 80 100 120
tween layers.
Exposure temperature,ºC Fig. 6 shows the damage area of cross-ply specimens for dif-
Figure 5 Effect of exposure temperature on impact strength for ferent Vf% exposed to temperatures of (a) 10 C and (b)
cross-ply laminate. +80 C for 3 h. The behavior of these materials can be
understood by observing the white zone near the fracture

Figure 6 Impacted specimens for different Vf% exposed to temperatures of (a) 10 C and (b) +80 C.
Impact behavior of glass fibers reinforced composite 109

surface. It is clear that more damage, as indicated by the white illustrates the fracture surface for cross-ply specimen with
zone in the images, are induced at lower temperature than at Vf = 23.2% at two different exposure temperatures of (a)
higher temperature. A possible reason for this is that, the dif- 10 C and (b) +80 C. At low temperature (10 C), low
ference between the impact strength of 0 and 90 unidirec- bond strength between matrix and fibers is expected. This
tional composites at a low temperature is much higher than makes the fibers that fractured away from the crack interface
that at higher temperature, i.e. more delamination at lower will be pulled out from the matrix at different sections, which
temperature, as shown in Fig. 6a. The reduction in white zone may involve more energy dissipation. On the other hand,
correlates well with create less damage and absorb less energy increasing exposed temperature (+80 C) leads to softening
for specimens impacted at high temperature, as shown in the matrix and thus enhancing the bond between fibers and
Fig. 6b. The figure also indicate that increasing fiber volume matrix. This bond enhancement results in fibers breakage at
fraction make the fracture difficult. The notch impact strength approximately one section. This explanation is observed
is generally reflects the energy required to propagate an exist- clearly in Fig. 7. In general, the failure characteristic changed
ing notch in the specimen. The role of fibers on the propaga- from fiber pull-out to fiber breakage with increasing the expo-
tion of a crack through a matrix is to increase the volume in sure temperature.
which energy dissipation can take place. The presence of fibers The effect of exposure time on the impact strength for
also increases the number of potential energy absorbing mech- cross-ply laminate with different fiber volume fractions at
anisms in the system. different exposure temperatures is shown in Fig. 8. It is clear
This analysis can further validated by using a light micro- that, the impact strength of polyester specimens exposed to
scope inspection to the fracture surface of specimens. Fig. 7 3 h is higher than those exposed to 1 h for all exposure

(a) Fiber pull-out (b) Fiber breakage

0.08 mm 0.08 mm

Figure 7 Fracture surface for specimens with Vf = 23.2% after exposure to temperatures of (a) 10 C and (b) +80 C.

400 400
2
Impact strength, kJ/m

1 hr 3 hr (a) -10°C 1 hr 3 hr (b) 20°C


300 300

200 200

100 100

0 0
0% 16% 23.2% 34.9% 0% 16% 23.2% 34.9%

400 400
(c) 50°C (d) 80°C
2

1 hr 3 hr 1 hr 3 hr
Impact strength, kJ/m

300 300

200 200

100 100

0 0
0% 16% 23.2% 34.9% 0% 16% 23.2% 34.9%
Vf Vf

Figure 8 Effect of exposure time on impact strength for cross-ply laminate with different Vf% at different exposure temperature (a)
10 C, (b) 20 C, (c) 50 C and (d) 80 C.
110 A.A.M. Badawy

400 4. The effect of exposure temperature and fiber volume fraction


on impact strength of GFRP composite depends on the
2

parameter controlling the mode of failure, i.e. matrix or fiber.


Impact strength, kJ/m
300
5. The impact strength of polyester specimens exposed to 3 h
was higher than that exposed to 1 h for all exposure tem-
200 peratures. On the other hand, a marginal effect of exposure
time on the impact strength of cross-ply laminate was
recorded for all temperature range.
100
6. The 0 unidirectional laminated composite presented higher
impact strength than the cross-ply laminate within the
0 whole temperature range and for all fiber volume fractions.
-20 0 20 40 60 7. More impact damaged area was induced in specimens
Exposure temperature,ºC impacted at lower temperatures than those at higher tem-
unidirection,16% Cross-ply,16% peratures. In general, the failure characteristic changed
from fiber pull-out to fiber breakage with increasing the
unidirection, 23.2% Cross-ply, 23.2% exposure temperature.
unidirection, 34.9% Cross-ply, 34.9%
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Figure 9 The variation of impact strength with exposure
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Impact behavior of glass fibers reinforced composite 111

Amal A. M. Badawy is an Associate Professor


in Engineering Materials Department, Faculty
of Engineering, Zagazig University, March
2005-Now. The author graduated from
Zagazig University in 1986 and received her
M.Sc. Degree in 1992. She obtained her Ph.D.
Degree in 1998. Her Fields of interest are in
Composite Materials & Properties and
Strength of Materials.

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