Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

CONTENTS

A. General
A.1 Objective
A.2 Design Philosophy
A.3 System Description

B. Overflow system
B.1 Plan
B.2 Section

C. Lagoon Sizing
C.1 Overflow Rate
C.2 Overflow Peirod
C.3 Design volume in the new location
C.4 Safty Volume

D. Overflow Pipeing System

D.1 Piping System Criteria
D.2 Minimum Slopes for pipelnes

E. Over flow Weir

E.1 Dsign Conditions and basic formula:
E.2 sizing calcuation of outfall weir
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

A. General:

A.1 Objective:

This document covers the design of the overflows and drain discharges collection system
from the new constructed four reservoirs, hypo-chlorination building and pump house at
Unit III pumping station

A.2 Design Philosophy

- The overflow lagoon had been relocated at the new extension land area bounded to unit III area,
this location has an average ground level of (+16.80 m) NADD and a new pipe route for the
overflow and drain pipe-work has been agreed.

- As result of the presence of existing pipelines with deep and different level, which obstructing the new
route of the overflow pipe-work and investigation indicates that there is no opportunity to freely
discharge the overflow pipelines into the lagoon

- The design proposes an outlet structure at the lagoon entrance have an invert level below that of the
lagoon, necessitating conveying of discharge into the lagoon. This discharge takes place over a
spillway weir located above the lagoon floor

- The proposed lagoon capacity shall be designed such that top water level will be located below the
spillway weir crest level, so that adequate capacity shall be available for consequent drain discharges
To prevent any chance for backflow from the lagoon to structure

- The residual water volume within the overflow pipe-work shall be pumped from the outfall structure
pit into the lagoon

- Removal of water from the lagoon shall take place via evaporation and seepage

A.3 System Description

- It is proposed that overflows and drain from the new constructed four reservoirs, hypo-chlorination
building and pump house at Unit III pumping station will be routed to an overflow lagoon via a piped
system

a. Overflow lagoon with outfall structure

b. Overflow Pipe-work from the new constructed reservoirs overflow chamber to outfall structure at
overflow lagoon entrance

c. Pressurized drain pipe-work from the new constructed reservoirs outlet chamber to outfall structure
at overflow lagoon entrance

d. Pressurized drain from hypo-chlorination and pump house buildings to outfall structure at overflow
lagoon entrance

A-1
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

INLET STRUCTURE

43 OVER FLOW LAGOON 8 5 1

P3 RESERVOIR NO. 11 RESERVOIR NO. 8

163 P4 P1
L = 80m. L = 80m.

L= 550 P6 2
P3
P6 6 L=750 m
P2
L = 80m. L = 80m.
P5

7 RESERVOIR NO. 10 3 RESERVOIR NO. 7

B.1 PLAN

H.H.W.L

Weir crest = H.H.W.L (15.78) E.G.L (16.80) RESERVOIR NO. 7

H.W.L ( 15.28) DN 1200mm
F.F.L (13.95)

B.1 SECTION

OVERFLOW PIPELINE AND OVERFLOW LAGOON

B-1
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

C. LAGOON SIZING

C.1 Overflow Rate:

It is assumed that the maximum flow (76 MIGD) will be accomidate in the lagoon during the overflow period

Overflow rate = Qovf = 76 MIGD = 4.00 m 3/sec = 240.00 m 3/min ------(1)

C.1.1 Volume Calculations:

Calculation of actual volume shall becarried out based on the following equation:

Volume = 1/3 h ( a b + c d + SQROOT [ a b c d ] )

C.2 Requierd volume of the overflow lagoon including drain volumes according to the contract drawing

Execavtion slope α= 45 o
axb
Water hight h= 0.9
a= 116.80
b= 81.80 TWL
Lagoon Dimension
c= 115.00
o
d= 80.00 h 45
3
Vact. = 8438.9061 m ------(2)
cxd
C.3 Overflow Peirod

Hence, form (1) and (2) overflow period shall be:

Qovf = 240.00 m 3/min ------(1)
Vact. = 8438.9061 m 3 ------(2)
Therefore, the Overflow period Tov = Vact/Qovf = 35.00 min.

C-1
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

C.3 Design of overflow lagoon volume in the new location

axb 16.80 E.G.L

TWL 15.28 H.W.L

o
h 45 13.95 F.F.L

cxd

Execavtion slope α= 45 o

Water hight h= 1.33 m.

Lagoon Dimension a= 165.66 m.
b= 45.66 m.
c= 163.00 m.
d= 43.00 m.
Results:
Volume of lagoon = Vact. = 9688.72 m 3 ------(3) this volume is include the water volume within the overflow pipework
Overflow rate = Qovf = 240.00 m 3/min ------(4)
Overflow period = Tov = Vact/Qovf = 40.00 min. > 35min. O.K

C-2
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

C.3 Safty Volume of overflow lagoon :

The Lagoon volume can sustain an additional safty volume can be pumped into the lagoon after overflow event period up to the
weir crest level as follow:

axb 16.80 E.G.L

15.78 H.H.W.L
HWL h 15.28 H.W.L

o
45 13.95 F.F.L

cxd

Execavtion slope α= 45 o

Water hight h= 0.5 m.

Lagoon Dimension a= 166.66 m.
b= 46.66 m.
c= 165.66 m.
d= 45.66 m.
Results:
Volume of lagoon = Vact. = 3834.98 m 3
Overflow rate = Qovf = 240.00 m 3/min
Overflow period = Tov = Vact/Qovf = 16.00 min.

C-3
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

D. Piping System

The following calculations shall be cover the minimum slops used to allow gravity flow at the end of the overflow period

D.1 Piping System Criteria

Assuming uniform flow during overflow period the following criteria shall be applied to calculated the requierd vertial slope;
- Pipe Diameter 1200 mm
- Pipe Type Ductile Cast Iron
- Maximum overflow Rate ( Qov,m ) = 76 MIGD = 4.00 m 3/s
- Maximum Overflow Rate ( Qov,m ) is cosiderded to be distributied equally on the four reservoir
- Rate of overflow ( Qov,R) / Resrvoir = 19 MIGD = 1.00 m 3/s
- Maximum flow velocity = 2.00 m/s
- Manning coefficient = 0.014

D-1
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

D.2 Calculation of Minimum Slopes for pipelines

The calculated pipline slops based on the following basic equations.

D.2.2 Basic Equations:

The following basic Equation shall be applied

Continuity Equation Q=A.V

Where:
Q = Volume Flow Rate (m3/s)
A = Pipe Cross Sectional Area (m2)
V = Flow Velocity ( m/s)

2/3 1/2
Manning Equation V = (1/n). R .S
Where:
V = Flow Velocity ( m/s)
n = Manning coefficient
R = Hydraulic Radius (m)
S = Slope (m/m)

D-2
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

D.2.2 Calculations

Pipe slopes ( S ) is calculated to accomidate the maximum overflow rates during overflow period

Pipe line Properties Min.

Manning's
From Friction
Pipe No. To Node D A L Q V DI
Node Slope
2 3
No. No. (mm) (m ) (m) MlGD (m /s) ( m/s) n Sf (m/m)
P1 1 2 1200.00 1.131 80.000 19.0 1.00 0.88 0.014 0.08%
P2 3 2 1200.00 1.131 80.000 19.0 1.00 0.88 0.014 0.08%
P3 2 4 1200.00 1.131 750.000 38.0 2.00 1.77 0.014 0.31%
P4 5 6 1200.00 1.131 80.000 19.0 1.00 0.88 0.014 0.08%
P5 7 6 1200.00 1.131 80.000 19.0 1.00 0.88 0.014 0.08%
P6 4 5 1200.00 1.131 550.000 38.0 2.00 1.77 0.014 0.31%
Total pipeline length 1620.000 m.

D-3
 Design Calculation For overflow pipeing system and Overfllow Lagoon at Unit III

E. Out-fall weir

This document shall cover the sizing of the overflow lagoon outfall weir at Unit III pump station

E.1 Dsign Conditions and basic formula:

Free Discharge sharp crested weir shall be used

Maximum overflow Rate ( Qov,m) = 76 MIGD = 4.00 m3/s

the following basic Equation shall be applied

Qweir = Cw . (2/3) . (2g)0.50 (b) (H)3/2

15.78 H

15.28
Cw = 0.611 + 0.075( H/Hw)
Hw
Where:

Q= Weir Flow Rate (m3/s) 9.35

b= Weir length (m)
g= Gravetional constant = 9.81 m/s2
Cw = Weir Discharge Coffiecient
H= water depth above weir crest
Hw = Upstrem water depth up to crest

E.2 Sizing calculations:

b= 12.50 m
H= 0.315 m
Hw = 6.43 m
Cw = 0.615
Qweir = 4.00 m3/s

Therefore,

Requierd weir Length = 12.50 m.

Head over weir crest = 0.315 m.

E-1