Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005

Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011

Contract Number: A5MU Page 1 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

This specification has been revised as indicated below and described in the revision record
on the following page. Please destroy all previous revisions.

Revision Date Originator's Reviewed/Checked By Pages

No. Name & Initials Name & Initials

A 10/05/10 M.DAVIS T.WOOD ALL

0 11/10/10 M.DAVIS T.WOOD ALL
1 02/09/11 M.DAVIS T.WOOD ALL

APPROVALS SIGNATURES DATE

Lead Engineer:
Engineering Manager:

Client Approval:

ISSUED FOR : Construction X Other ISSUED APPROVED

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 2 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

Record of Revisions
Revision Date Description
No.

A 10/05/10 CLIENT REVIEW

0 11/10/10 CLIENT REVIEW

1 02/09/11 ISSUED APPROVED

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 3 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

Table of Contents

SECTION PAGE

FOREWORD……………………………………………………………………………………………..5

1. GENERAL REQUIREMENTS………......……………………………………………………………...6
1.1 Purpose…………………………………………………………………………………………..6
1.2 Scope……………………………………………………………………………………………..6
1.3 Alternative Design Proposals…………………………………………………………………..6
1.4 ASME Code Requirements…………………………………………………………………….6
1.5 National Board Registration…………………………………………………………………….6
1.6 Jurisdictional Compliance………………………………………………………………………6
1.7 Units of Measurement…………………………………………………………………………..6
1.8 Manufacturer’s Guarantees…………………………………………………………………….6

2. REFERENCES…………………………………………………………..……………………………….6
2.1 Process Industry Practices…………………………………………………………………….6
2.2 Industry Codes and Standards………………………………………………………………..7
2.3 Government Regulations………………………………………………………………………7
2.4 Other References…………….………………………………………………………………...7

3. DEFINITIONS……………………....………………………………………………………………….…7

4. RESPONSIBILITIES…………..………………………………………………………………………..7
4.1 General………………………………………………………………………………………….7
4.2 Documentation to be Provided to the Manufacturer……………………………………….7
4.3 Conflicts…………………………………………………………………………………………7
4.4 Documentation…………………………………………………………………………………7
4.5 Language……………………………………………………………………………………….7
4.6 Designer’s Responsibility……………………………………………………………………..7

5. DESIGN REQUIREMENTS…………………………………………………………………………….7
5.1 General………………………………………………………………………………………….7
5.2 Design Pressure and Temperature…………………………………………………………..7
5.3 MAWP and Coincident Maximum Temperature…………………………………………….8
5.4 Minimum Design Metal Temperature (MDMT) and Coincident Pressure………………..8
5.5 External Pressure Design……………………………………………………………………..8
5.6 Design Loads and Load Combinations………………………………………………………8
5.7 Wind Load..…….………………………………………………………………………………..8
5.8 Seismic Loads…………………………………………………………………………………..8
5.9 Cyclic Service…………………………………………………………………………………...8
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 4 of 10
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SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

5.10 Local Loading……………………………………………………………………………………8

5.11 Shipping and Rigging Considerations………………………………………………………...8
5.12 Formed Heads………………………………………………………………………………..…8
5.13 Nozzles………………………………………………………………………………………......8
5.14 Manway Davits…………………………………………………………………………………..8
5.15 Flanges…………………………………………………………………………………………...8
5.16 Supports………………………………………………………………………………………….8
5.17 Anchor Bolts……………………………………………………………………………………..8
5.18 Heat Exchanger Component Design and Fabrication…………………………………….…9
5.19 Attachments………………………………………………………………………………………9
5.20 Heat Exchanger Thermal……………………………………………………………………….9

6. MATERIALS…………………………………………………………..…………………………………...9
6.1 General……………………………………………………………………………………………9
6.2 Source of Materials………………………………………………………………………………9
6.3 Dual (Multiple) Marked Materials……………………………………………………………….9
6.4 Corrosion/Erosion Allowance……………………………………………………………………9
6.5 Protection of Austenitic Stainless Steel Equipment from Stress Corrosion Cracking…….9
6.6 Gaskets……………………………………………………………………………………………9

7. FABRICATION………………………………………………………………………………………...…..9
7.1 General………………………………………………………………………………………...….9
7.2 Shells and Heads…………………………………………………………………………………9
7.3 Nozzles, Manways, and Flanges………………………………………………………………..9
7.4 Temporary Welded Attachments………………………………………………………………..9
7.5 Welding…………………………………………………………………………………………....9
7.6 Post Weld Heat Treatment………………………………………………………………………9

8. EXAMINATION, INSPECTION AND TESTING……………………………………………...….……10

8.1 Examination……………………………………………………………………………………...10
8.2 Inspection………………………………………………………………………………………...10
8.3 Pressure Testing – General……………………………………………………………………10
8.4 Hydrostatic Test…………………………………………………………………………………10
8.5 Pneumatic Test………………………………………………………………………………….10

9. PREPARATION FOR SHIPMENT……………………………………………...…………………...…10

9.1 Cleaning, Painting, and Marking………………………………………………………………10
9.2 Preparation and Closure……………………………………………………………………….10
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 5 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

FOREWORD

This specification covers the minimum requirements for the design and fabrication of shell-and-tube heat
exchangers built to TEMA and ASME Section VIII, Division 1 or Division 2. This specification
supplements PIP VESST001, May 2009 Edition, which shall be considered an integral part of this
specification.

Paragraph numbers of this specification correspond to those in PIP VESST001. Paragraphs shall be
highlighted as shown below to indicate the type of change to PIP VESST001:

(Addition) Additional material has been added to the existing paragraph.

(Modification) Minor changes have been made to the existing paragraph, but not a substitution
invalidating the paragraph.

(New) A new paragraph has been added (no existing paragraph).

(Substitution) A new paragraph supersedes the existing paragraph in its entirety.

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 6 of 10
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SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

1. GENERAL REQUIREMENTS

1.1 Purpose

1.2 Scope

(Addition) The requirements stated herein are supplementary to the data listed on the
Data Sheet(s).

1.3 Alternative Design Proposals

1.4 ASME Code Requirements

1.5 National Board Registration

(Modification) National Board registration of heat exchangers stamped with the Code “U”
{“U2”} symbol is required unless such requirement is waived by the Owner.

1.6 Jurisdictional Compliance

1.7 Units of Measurement

(Substitution) Metric (SI) units shall be regarded as primary; US customary (English)

units may be included for reference and, if included, shall be shown in parentheses next
to the primary SI units.

1.8 (New) Manufacturer’s Guarantees

Heat exchangers shall be guaranteed by the Manufacturer against defective design,

material, and workmanship in accordance with the terms of the Purchase Order. In
addition, the Manufacturer shall guarantee the performance of the heat exchangers with
regard to heat duty and pressure drop in accordance with the process conditions on the
individual Data Sheets. Upon satisfactory proof that the exchangers furnished do not
meet the specified operating conditions, the Manufacturer shall furnish FOB to the point
of use any necessary additional equipment to meet the specified conditions, or make
changes, as required, to the original equipment furnished, per Owner approval. When
the thermal sizing is furnished by the Owner, the Manufacturer shall verify the sizing and
provide a thermal guarantee.

2. REFERENCES

2.1 Process Industry Practices (PIP)

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 7 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

2.2 Industry Codes and Standards

(New) – ASME B16.20 – Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-
Wound, and Jacketed

(New) – ASME B30.30 – Below the Hook Lifting Devices

2.3 Government Regulations

2.4 Other References

3. DEFINITIONS

4. RESPONSIBILITIES

4.1 General

4.2 Documentation to be Provided to the Manufacturer

4.3 Conflicts

4.4 Documentation

4.5 Language

4.6 Designer’s Responsibility

5. DESIGN REQUIREMENTS

5.1 General

5.1.4 (New) TEMA, Section 10, Recommended Good Practice is mandatory, except
for RGP-T-2.4. Fouling factors are specified on the Data Sheet(s).

5.2 Design Pressure and Temperature

5.2.6 (Addition) Also, all exchangers with bundles designed for differential pressure
shall have a visible warning plate adjacent to, or part of, the nameplate outlining
test pressure restrictions for differential design pressure.
Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 8 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

5.3 MAWP and Coincident Maximum Temperature

5.4 Minimum Design Metal Temperature (MDMT) and Coincident Pressure

5.5 External Pressure Design

5.6 Design Loads and Load Combinations

5.7 Wind Load

5.8 Seismic Loads

5.9 Cyclic Service

5.10 Local Loading

5.11 Shipping and Rigging Considerations

5.11.6 (New) Lifting lugs shall be designed per ASME B30.30, with maximum stress
being no greater than 1/3 of yield stress. Manufacturer’s lifting lug design and
calculations, along with lifting arrangement, shall be submitted to the Purchaser
for review and approval.

5.12 Formed Heads

5.13 Nozzles

5.13.13 (New) Auxiliary connections such as vents, drains, and instrument connections
shall be provided with gaskets, bolting, and blind flanges or plugs rated for
design conditions unless the Data Sheet specifies a higher rating. Gaskets shall
be spiral wound.

5.14 Manway Davits

5.15 Flanges

5.16 Supports

5.16.4.6 (New) Unless otherwise specified, horizontal exchangers in series shall

be stacked.

5.17 Anchor Bolts

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 9 of 10
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SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

5.18 Heat Exchanger Component Design and Fabrication

5.18.4.5 (Addition) Floating head support plates shall be cut out as much as
possible and trimmed beyond the top and bottom tube rows.

5.18.4.10 (New) Full support plates for U-bends and X-shells, if used, shall be
trimmed beyond the top and bottom tube rows.

5.19 Attachments

5.20 Heat Exchanger Thermal

6. MATERIALS

6.1 General

6.2 Source of Materials

6.3 Dual (Multiple) Marked Materials

6.4 Corrosion/Erosion Allowance

6.5 Protection of Austenitic Stainless Steel Equipment from Stress Corrosion Cracking

6.6 Gaskets

(Addition) Metallic gaskets for pipe flanges shall be in accordance with ASME B16.20.

7. FABRICATION

7.1 General

7.2 Shells and Heads

7.3 Nozzles, Manways, and Flanges

7.4 Temporary Welded Attachments

7.5 Welding

7.6 Post Weld Heat Treatment

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Specification MQ-SP-M-4005
Project Name: MARAFIQ SPEC DEVELOPMENT Date: 09 Feb 2011
Contract Number: A5MU Page 10 of 10
Revision 1

SPECIFICATION – PIP VESST001 SHELL & TUBE HEAT EXCHANGERS

8. EXAMINATION, INSPECTION AND TESTING

8.1 Examination

8.2 Inspection

8.3 Pressure Testing – General

8.4 Hydrostatic Test

8.5 Pneumatic Test

9. PREPARATION FOR SHIPMENT

9.1 Cleaning, Painting, and Marking

9.2 Preparation and Closure

9.2.2 (Substitution) For flanged joints specified to be furnished with service gaskets,
two (2) spare gaskets (in addition to any required for initial field assembly in
Section 8.3.10) shall be furnished and suitably packaged, marked, and shipped
with the heat exchanger for the following joints: flanged joints having other than
AMSE B16.5 flanges with other than commercially available sheet or laminate
gaskets. Unless otherwise specified, two (2) sets of unused spare service
gaskets shall be furnished by the Manufacturer for non-ANSI body flanges and
other non-standard flanges. Service gaskets used for testing shall be left
installed for all blind flanged connections.

End of Specification